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: Field Strip & Replace Extractor & Ejector Lever (tons of pics) UPDATE Pg.1 - AR15.COM

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sted: 4/9/2008 1:15:29 PM EST [Last Edit: 4/15/2008 7:54:47 PM EST by kap_x]

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e Notices

roduction:is is a Dummy's guide to field stripping an HK-54/HK-94 type rifle, and is likewise applicable to HK-91s. I'm including a ton of pictures for reference.e rifle depicted in this guide is a Coharie Arms CA-94 SBR. It has an ambidextrous, pictogram (Safe-Semi) style lower. If there are any differences in disassemblyween this and other trigger groups, please feel free to add. I will not be covering hammer-spring replacement, or replacement of other parts, simply because I did not replace anything else. Once again, feel freeadd/make corrections to this guide.

ble of Contents:parated by post

DisassemblyFurniture and Moving Parts AssemblyTrigger pack removal

Part ReplacementExtractor & Extractor springEjector & Ejector springReassemblyTrigger Pack Bolt-carrier groupAdditional information

isassemblymove Magazineear the rifle.eck the chamber visually, and physically.gage safety

Furniture and Moving Parts Assembly

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t the cocking piece ride home (not shown), and remove the buttstock takedown pin. Place the pin in one of the holes on the buttstock by the sling mount so you don't lose it.

move the stock.u may also remove the fore -end if yo u so choose. Pop the takedown pin out and cam off the fore-end. Store the pin in the stock.

m out the lower to separate it from the receiver.


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u may now remove the moving parts assembly from the receiver. pull the cocking handle back, which will slide the bolt-carrier group rearward. Hold the rifle muzzle-up with your hand at the back of the receiver

d the moving parts assembly will fall into your hand.n't separate the recoil spring assembly from the bolt-carrier. According to the MP5 Operator's Manual (found in section 4), this will cause the nylon washer to wear out quicker.

hould look like this.


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ll the bolt-head out a little, as shown.


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tate the bolt-head clockwise to remove it from the locking-piece.

move the bolt-head, and turn the locking piece clockwise until vertical (if you have not already). It will pop out on it's own due to pressure from the firing-pin spring.


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move the firing pin and spring.

e HK MP5 Operator's Manual does not suggest breaking the bolt down any further than this. I will show you how to replace the extractor and spring in section 2.

Trigger Pack Removal


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ss this lever downwards, which will help the selector rotate more freely.

tate the selector counter-clockwise, so the white mark lines up where I've drawn a yellow line. It should click in to place. The top of the actual lever should be at about 12:00.


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om this point you should be able to pull the left-side selector lever out, which will free the right-side to come out, as well.

u may now remove the trigger pack. It may require some force and/or leverage to remove it.

is is the metal Coharie Arms 9mm trigger pack (ejection-port side).

art Replacement

tractor and Extractor Spring

w that your bolt-carrier is disassembled, let's remove the extractor.do this, you must first remove the extractor spring.ce your finger on the bolt-face and press up on the extractor. If you can easily move the extractor with little force, you most likely need a new extractor spring.

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ert a small punch (I used 1/16 inch. 3/32 inch should also work, and perhaps a little better than the 1/16) into the loop of the extractor spring. Lift up and rotate the spring.

hould look like this.


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ll the spring out of it's channel, and off of the bolt.

e extractor now will simply lift out of the bolt.


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tice the bent spring.

re's a visual comparison of the bent Coharie Arms/Black Market Parts spring and the HK factory spring.


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re's a blurry comparison between the Coharie Arms/Black Market Parts extractor and the HK factory extractor.


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install the new extractor and spring, first re-insert the new extractor. It will easily slide into it's channel.

condly, insert the new extractor spring in the direction of the arrow. Insert it as it will fit in the extractor (not turned to the side like removal), and with a little bit of force it should snap in.ill cover re-assembly of the bolt carrier in my next post.

Ejector Lever and Spring

ient your trigger pack so that the charging-handle side is face-up. Note the pivot pin/ejector-level axle is circled in yellow. This is what is holding the ejector lever in place.om the inside of the trigger pack you can push the axle out (use the tip of a bullet or cleaning rod if necessary). Mine came out very easily. It's a good idea to keep a finger on the rear of the ejector lever to keep

spring from popping out and flaying away, though it may not be necessary.


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is is the ejector spring. I replaced mine. It was probably not necessary, but it couldn't hurt. The spring simply rests in the cavity, and may be pulled free.


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mparison between the Coharie Arms/Black Market Parts ejector lever and the HK factory Generation 3 ejector lever. Note the dimples on the HK factory (they are more visible in a picture below)


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mparison between the Coharie Arms/Black Market Parts ejector lever spring and the HK factory ejector lever spring.

xt we will install the new ejector lever spring and ejector lever.

mply insert the new spring into the cavity.


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ert the new ejector lever and apply a little pressure to the back to line the holes up.

member the mushroom shape of the pivot pin? Insert the skinny end into hole and through the hole in the ejector lever.

ngrats! Your trigger pack is re-assembled. That was simple enough, right?

e-assembly

igger pack and housing

ert trigger pack into housing. Make sure the selector holes line up.

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ert right-side selector. As pictured, it will line up easily.

w of right -side selector from inside. The left side selector is notched, and will fit over the bar of the right-side selector (pictured)


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ert left-side selector.

ueeze the selectors levers towards each other, and take the tension off of the selector as you did when removing them.


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tate the selector around counter-clockwise until it clicks into place.

gage the safety.

olt Carrier Group

-insert the firing pin spring onto the firing pin, and inset them into the locking-piece as pictured.


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ient the locking piece vertically with the lug facing downward, and insert into bolt carrier. Check to make sure the firing pin is seated in its hole by observing it from the rear of the carrier.

ss the locking piece in and rotate it counter-clockwise 45 degrees, as pictured.


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re you can see the firing pin protruding out of the locking piece.

w you may insert the bolt-head over the locking piece.


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tate the bolt counter-clockwise and it will lock into place.

e bolt-carrier group is now re-assembled.

l the bolt head out a little, like we did before, so that the rollers will not protrude as far. This will help with inserting the group back into the receiver. Line the carrier up with the receiver and it should slide in.ake sure the cocking handle is all the way forward, and press on the recoil-spring rod to lock the carrier into place.


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de the buttstock over the receiver and the lower, lining up the holes.

move the take-down pin from storage in the buttstock, and re-insert it through the stock and receiver. Personal preference dictates the orientation of the pin--it works fine either way.

nction-check the rifle to make sure everything is in proper working function.ert magazine.

ur rifle is now re -assembled!

ditional Information

re are some links I've found that will give you some additional info, and, of course, more pictures.

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sted: 4/9/2008 3:23:55 PM EST


sted: 4/9/2008 4:21:40 PM EST


sted: 4/9/2008 5:55:20 PM EST


K101cellent General FAQ. Includes information on Part replacement, how-to headspace, and a bunch of other stuff. Thanks Osprey!

K-91 Detailed Disassemblyis includes disassembly of rear sight.

&K Trigger group disassemblyrrific resource. Includes information on complete trigger group disassembly.

rst pack removalo on how to remove a burst-type trigger-pack.

F type trigger group information and removal

Schematicll schematic of a G3, with labels.

K MP5 Operator's Manualcellent manual, hosted by yours truly. PDF format. File size: ~5MB

Armorer's Manual

K-94 Manual

Manual

is concludes the tutorial. I hope this helps!here's enough interest, I'll see if we can get this stickied.

the way, I haven't yet shot the rifle with the new parts. I'm hoping to go to the range after work on friday .

ats an impressive tutorial, thanks!

pe it gets pinned

st of the best!!!!!!!!!!!!!!!!!!!!!!!!!

e of the best threads I've ever seen in my 15yrs gun collecting years....

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ICKY NEEDED!

?

cellant!!!!

pressed. Very nice work, thanks.

ow, thanks!!!! Very impressive. I have read how to do this and that, but the pictures are very helpful. Now I have the confidence to replace the extractor. Thanks again,

b well done. Lots of great pics and info. Thanks for taking the time to do

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cellent job

his needs a tack

me parallel info here also --> HK101

Originally Posted By osprey21:Some parallel info here also --> HK101

ded to section 4. Thanks

quested tack from brouhaha via IM.o requested for this thread to be left unlocked if possible, so that we may continue to edit and contribute to it.

A: Tacked Hopefully people will still read it

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sted: 4/16/2008 8:28:11 PM EST [Last Edit: 4/17/2008 1:48:30 PM EST by pdxar]


sted: 4/17/2008 8:36:43 AM EST


sted: 4/28/2008 9:31:34 PM EST


sted: 4/29/2008 3:19:14 AM EST [Last Edit: 4/29/2008 3:23:18 AM EST by Gilldoht]

nge Report (Before the fact):

is is a link to the original range report of the weapon .at was before I started having malfunctions.

alfunctions started at about 1,000 - 1,500 rounds probably. The frequency of the malfunctions rose with the round count, most likely due to increased wear on the extractor spring.

metimes they would happen:ww.youtube.com/watch?v=5AradDtVX-A

metimes they wouldn'tww.youtube.com/watch?v=7gNMVg-qIHo

tice the ejection pattern like I was discussing earlier. Compare it with the new videos.\

pe this helps!

ur ejection pattern is much better, well worth the extra $$ to add reliability. Mine would FTE about 5% of the time before I swapped out the ejector with original HK. Well done post!

y nice. One thing to remember if you have an MP5 with a burst lower: when you reassemble the ambi selectors, the lever must be rotated conter-clockwise (when viewed from the left side).

h, bad news.

yone else have broken links for every picture? Who can host them?

Originally Posted By CKxx:

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killingmachine123: Although I can't get the Super Game, I did manage to tune in PBS better than it has ever been before. There is a good program on about elephants right now.
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Uhh, bad news.

Anyone else have brok en links for every picture? Who can host them?

ah, his server hit a snag and he's working on getting them back up ASAP.

aybe I can whip up some MSPaint versions

IT: Just realized this was my first post. Man, I guess I should have made it something better since I've been lurking for a long time.

ould be working now

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how to_ field strip & replace extractor & ejector lever (tons of pics) update pg

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