how ethanol is made

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Ethanol Production Geena Brown JGEN 200 Project No. 5 Image from www.americanautomove.com

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Page 1: How Ethanol is Made

Ethanol Production

Geena Brown

JGEN 200Project No. 5

Image from www.americanautomove.com

Page 2: How Ethanol is Made

What is ethanol?

•Ethyl-alcohol

•Fuel made from grains or biomass

Picture courtesy of UCLA Chemistry Department

Picture courtesy of blogs.edweek.org

Page 3: How Ethanol is Made

Sources of Ethanol•Corn

•Sugar-Cane

•CellulosePicture courtesy of acreagelife.com

Page 4: How Ethanol is Made

Types of Production

1. Dry-Milling-More prominent-Less expensive

2. Wet-Milling-Higher yield

Page 5: How Ethanol is Made

The BIG Picture•Enzyme: build or break molecules

•Amylase: breaks down sugar chains

•Yeast: turns sugar into alcohol

Image courtesy of 7bigspoons.com

Page 6: How Ethanol is Made

Image from farmersfuel.com

Page 7: How Ethanol is Made

DeliveryGrain is delivered to the plant and stored.

Image courtesy of the New York Times.

Page 8: How Ethanol is Made

Hammer-Mill

Kernels are ground to a powder by a rotating hammer.

Image courtesy of web.hammermills.com

Page 9: How Ethanol is Made

SlurryWater and alpha-amylase added. Starch is broken into sugars.

Image courtesy of www.chooseethanol.com

Page 10: How Ethanol is Made

Fermentation

Yeast and glucoamylase are added and the mash sits for over 50 hours.

Image courtesy of www.prairiehorizon.com.

C6H12O6 → 2 C2H5OH + 2 CO2 

Glucose   → 2 Ethanol + 2 Carbon Dioxide

Page 11: How Ethanol is Made

Distillation

Diagram from www.gcsescience.com

Page 12: How Ethanol is Made

DehydrationWater is removed with a molecular sieve.

The mixture passes through a filter that catches ethanol molecules.

Page 13: How Ethanol is Made

DenaturingSmall amounts of are gasoline added to prevent human consumption.

Image courtesy of www.eere.energy.govImage courtesy of www.crateandbarrel.com

Page 14: How Ethanol is Made

FuelEthanol is shipped to refineries to be mixed with oil.

Image courtesy of www.treehugger.com

Page 15: How Ethanol is Made

Co-Products•Solids and water separated

•Water added to new slurry

•Solids dried and sold for livestock feed

Image from switchboard.nrdc.org

Page 16: How Ethanol is Made

Cellulosic Ethanol•Similar to starch•New enzyme needed

Image courtesy of bioweb.wku.edu

Page 17: How Ethanol is Made

Summary•Enzymes break starches into sugars.

•Yeast ferments sugars into ethyl-alcohol.

•Ethanol is purified and denatured.

Page 18: How Ethanol is Made

Questions?

Page 19: How Ethanol is Made

ReferencesAmerican coalition for ethanol. (n.d.). Retrieved from www.ethanol.org

Biofuels- poet. (2012). Retrieved from www.poet.com

Ethanol molecule. (n.d.). Retrieved from www.worldofmolecules.org/solvents/ethanol

Ethanol production process. (2012). Retrieved from http://www.icminc.com/innovation/ethanol/ethanol-production-process.html

Gustafson, C., & Fewell, J. (n.d.). Ethanol production - dry versus wet grind processing. (North Dakota State University)Retrieved from http://www.ag.ndsu.edu/energy/biofuels/energy-briefs/ethanol-production-dry-versus-wet-grind-processing

Helmenstine, A. M. (n.d.). What is fermentation?. Retrieved from http://chemistry.about.com/od/lecturenoteslab1/f/What-Is-Fermentation.htm