“how big data creates opportunities - chalmers€œhow big data creates opportunities ... egt...

“How Big Data creates opportunities for productivity improvements - Industrial Internet from a GE perspective Chalmers 25.04. 2014 Hans Enocson CEO Nordic Region

2 GESoftware.com | @GESoftware | #IndustrialInternet

The real opportunity for change… surpassing the magnitude of the consumer Internet… is the Industrial Internet, an open, global network that connects people, data, and machines.

The vision is clear

3 February 2013

~$147.4 Billion Revenue in 2012

$16.1 B Operating Earnings

Capital

31% / $46.0 B

Home & Business Solutions

5% / $8.0 B

Healthcare

12% / $18.3 B

Aviation

14% / $20.0 B

Transportation

4% / $5.6 B

Energy Management

5% / $7.4 B

Oil & Gas

10% / $15.2 B

Power & Water

19% / $28.3 B

GE 2013

Global: Sales: $147 Bn 300.000 employees App 2000 patents / yr

Nordics Local sales: $2.4Bn

Exports $3.7Bn 6.300 employees

4 February 2013

Resource shifts Resource efficiency: Solutions for global needs

Industrial Internet Intelligent devices, systems + automation

Advanced manufacturing Digital fab + Material science

Speed + empowerment Simplification + Digitization + Localization + Connections

New era of Productivity

5 GE Title or job number

3/22/2014

Future of Industry

GE Works We are entering a new era. In markets around the world, hardware and software are converging, shaping two powerful forces: The Industrial Internet and Advanced Manufacturing. Previously unimaginable products, services, and business models can now be realized. Revolutions are happening in productivity and manufacturing, creating the future of industry. GE is embracing and leading these revolutions to build, power, move and cure the world.

Advanced Manufacturing - the emergence of:

-New tools & Technology

-Agile Manufacturing & Systems

-Open Interfaces & New

Communities

The Industrial Internet:

-Brilliant Machines

-Predictive Analytics

-People at Work

Reinventing the way we work

Advanced Manufacturing

Industrial Internet

6 GESoftware.com | @GESoftware | #IndustrialInternet

Introducing the GE Software Center Igniting the next industrial revolution by connecting minds and machines

$1B investment over 3 years

• Launched in 2011

• Silicon Valley location

• Aggressive strategy for talent acquisition & growth

7 February 2013

Now we get

Air Speed Calibrated Altitude Carrier Name Core Compartment Cooling Valve Position Core Speed Date GE Received Departure Station Destination Station EGT Exhaust Gas Temperature EGT1 EGT2 EGT3 EGT4 EGT5 EGT6 EGT7 EGT8 Engine Serial Number FMV Position FMV Position Demand Fuel Filter Delta Pressure Fuel Flow Ground Speed Mach Number Message Type N1 Fan Speed without modifier N1 Indicated Fan Speed N1 Maximum Fan Speed N1 Modifier Oil Filter Delta Pressure Oil Pressure PS3 Compressor Discharge Pressure T25 Compressor Inlet Temperature T3 Compressor Discharge Temperature Time GE Received Total Air Temperature Aircraft Total Air Temperature Engine VBV Position

AVSV Position Aircraft ID Aircraft Pitch Angle Aircraft Roll Angle Control System Status Word 1 Control System Status Word 2 DMS Cumulative Chip Count DMS Per Flight Chip Count EMU Status Word 1 ENGINE_RATING Engine Bump Engine Position FADEC AS Software Version Id FADEC Hardware P/N FSV Demand FSV Main Demand FSV Position Fuel Boost Strainer Delta Pressure Fuel Density Center Tank Fuel Flow Demand Fuel Manifold Pressure Fuel Manifold Temperature HPTACC Demand HPTACC Position LPTACC Demand LPTACC Position MSV Demand MSV Position Minor Airframe Model Word Oil Quantity Aircraft Oil Supply Temperature P0 Ambient Pressure PS25 Compressor Inlet Pressure PT2 Inlet Total Pressure Report Code T12 Inlet temperature TBV Demand Aircraft Corrected Angle of Attack

Temperature Static Air APU Bleed Isolation Valve Close Switch APU Bleed Isolation TBV Position TCORE Nacelle Temperature TOIL Oil Scavenge Temperature Throttle Resolver Angle VBV Demand VSV Demand Vib Broadband #1 Bearing - Engr Units Vib Broadband TF - Engr Units Vibration N1 #1 Bearing - Engr Units Vibration N1 Turbine Frame - Engr Units Vibration N2 #1 Bearing - Engr Units Vibration N2 Turbine Frame - Engr Units A/I valve position Wing Valve Open Switch AVM BB vibration Cockpit units AVM Fan vibration Cockpit units AVM High Wins Select Vibration - SS AVM LPT vibration Cockpit units AVM N2 vibrations Cockpit units Air Speed Calibrated - SS Altitude - SS Bleed Flow rate Control System Status Word 4 Control System Status Word 6 Copy Number Core Speed - SS EAI Switch Position - SS EAI Switch Position Open/Closed ECS Pack 1 Flow ECS Pack 1 High/Low ECS Pack 2 Flow ECS Pack 2 High/Low ECS Pack 3 Flow ECS Pack 3 High/Low EEC Subsystem Status Word 2 EGT Exhaust Gas Temp Unshunted - SS


OT is virtualized

Analytics become predictive

Machines are self healing & automated

Monitoring and maintenance is

mobilized

Employees increase productivity

Entertainment is Digitized

Social Marketing Emerged

Communications

Mobilized

IT Architecture Virtualized

Retail & Ad Transformed

2. Rise of the Machines

WHAT HAPPENED WHEN

1B PEOPLE BECAME CONNECTED?

WHAT HAPPENS WHEN

50B Machines BECOME CONNECTED?

CONSUMER INTERNET INDUSTRIAL INTERNET


GE © 2013 – All Rights Reserved

13

Industrial Internet

Historic Waves of Innovation 1750-present


14

Industrial Internet

Forces shaping the Industrial Internet

Internet of things 1 Intelligent

machines 2 Big Data 3 Analytics 4 A living network of machines, data, and people

Increasing system intelligence through embedded software

Generating data-driven insights and enhancing asset performance

Transforming massive volumes of information into intelligence

16 February 2013

Industrial Internet: Business Value

New customer services

Data and the insights it provides will enable new customer services and business models

Efficiency and cost savings

The ability to model and understand the physical world makes it easier to optimize assets and processes

Risk avoidance

Increased visibility and control help address environmental, health, and human safety issues

17 February 2013

The value to customers is huge Connected machines could eliminate up to $150 billion in waste across industries

Aviation

Power

Healthcare

Rail

Oil and Gas

Industry Segment Type of savings Estimated value

over 15 years (Billion nominal US dollars)

$66B

$30B

$63B

$27B

$90B

Commercial

Gas-fired generation

System-wide

Freight

1% fuel savings

Exploration and development

1% fuel savings

1% reduction in system inefficiency

1% reduction in system inefficiency

1% reduction in capital expenditures

Note: Illustrative examples based on potential one percent savings applied across specific global industry sectors. Source: GE estimates


Our Approach

19 February 2013

GE solutions today Based on hundreds of platform variants

Can’t scale, high lifecycle costs, low agility, lack of standardization

GE Aviation

GE Energy management

GE Healthcare GE Oil & Gas

GE Power & Water

GE Transportation

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20 February 2013

Many Industries. One Platform.

GE Aviation

GE Energy Management

GE Healthcare

GE Oil & Gas

GE Power & Water

GE Transportation

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… Predix Platform

Common architecture for machine, network, server and UX

Predictivity Solutions Solutions for industrial asset and operation optimization

GE Confidential

Early Progress - Real Results

• 24 GE industrial internet solutions launched since Q1 2012

• 2013 through Q3: $400M in orders, $290M in revenue

• We are working on the next 24 solutions

• We are at the start of a 15 year journey

22 February 2013

GE Predictivity™ Solutions

GE Aviation – Fuel performance, risk insight, navigation insight and fight synchronization

GE Healthcare – Asset management, patient safety, patient flow, collaboration across networks

GE Oil & Gas – Total equipment reliability, sub-sea inspection system optimization, field production and pipeline insights

GE Manufacturing – Manufacturing process, food safety assurance

GE Mining – Concentrator insights and efficiency – maximum mine production

GE Power Distribution – Grid delivery optimization – advanced meter insights

GE Power Generation – Turbine power flexibility and performance, maximizing asset lifetime

GE Rail – Locomotive Uptime, trip insights, maintenance and parts management

GE Water – Connected controls for plant operations to increase efficiencies and reliability

GE Wind – Wind turbine performance, total wind farm output maximized

Aviation - Value of Data & Analytics

Monitor fleet of ~25,000* engines ... 3.6MM flight records/month

Dispatch reliability Preventive

maintenance Asset utilization

Prognostics

Prevent failures = customer efficiency

B777

Drives strong alignment with customers

Creates productivity in long-term service agreements

Value-added services fuels growth

=

Time & space management Fuel efficiency Airspace capacity

System & Optimization

Integrated systems = value-added services

DATA

90,000 flight records analyzed

~200 parameters per flight record

~18MM parameters per month

Enhanced service offerings Airline cost structure Fuel performance

Asset Productivity

Streamline operations = increased airline productivity

GE90

+

* Includes GE & joint-venture engines with CFM and Engine Alliance. CFM is 50/50 JV with SNECMA. Engine Alliance is 50/50 JV with Pratt & Whitney

Services 2.0 in Healthcare

“Help operate &

improve performance

of device”

Help improve

Operations

“Help improve the

performance of my

department / site /

function”

“Help improve outcomes

across my enterprise”

Wide range of – and rapidly changing – decision makers & business models

“Help improve outcomes

across my community”

“Engage consumers &

patients”

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Connecting Productivity to Care

No Wait States

Max Equipment Performance

Intelligent Machines

Intelligent Operations

• Predict part failures

• Improved asset utilization

• Safe & optimized protocols

• Devices talk to each other

• Anticipate bottlenecks

• Unify distinct systems

• Eliminate waste /

inefficiency

• Care Traffic Control

• Profit based partnerships

Intelligent Care Network Workflow

Intelligent Care Area Workflow

Optimize across population

Eliminate clinical variation

• Decision support cockpits

• Productive/intuitive

interfaces

• Patient safety/ surveillance

• Cohort/population mgmt

• Care transitions mgmt

• Protocol adherence/ quality

surveillance

• Patient engagement

• Pay for outcomes

Industrial Internet @ Healthcare

Mount Sinai:

Hospital operations management early warning system created using real-time data and clinical workflow patterns to:

Predict capacity bottlenecks

Improve patient flow

Enable remote monitoring to reduce liability

Facilitate intelligent decisioning

Uncovering patterns across the 1,171 bed, 2.7 million square foot hospital


Addressable waste:

“Typical” Hospital

$25-50 MM/yr

Hospital

Operations

A “Frictionless Patient

Experience”

Pursuit of

is the 2. Patient Flow

Optimization

1. Asset Optimization

3. Workforce Optimization

4. Whole Hospital

Optimization

Asset

Utilization

Capacity Utilization

Bed Occupancy

70%

Infusion Pump Utilization

18%

Hand Hygiene Compliance

45%

Target 70%

Industry 45%

You 18%

Target 85%

Industry 65%

You 50%

45%

65%

Industrial Internet in Energy

Everything from the biggest machines generating power to transformers on power poles can be connected to the Internet providing status updates and performance data to:


~1,550 units monitored by M&D today 24x7x365 coverage

Reduced infrastructure maintenance

Years of data on-line vs. months

Faster response – early detection

Fewer trips (unplanned outages)

Energy Generation – Self-optimizing


Farm to Grid When the grid needs more voltage, wind

farms take action. Every second, 150,000

data points on a farm are analyzed to

integrate 400MW onto the grid.

Wind Farm to Wind Farm Farm to farm communication allows

automated control of a wind farms’ voltages

to the grid, providing stability to a broader

regional area through optimizing multiple

farms.

Turbine to Battery Battery storage makes predictable power a

reality, driving wind farm output, improving

service productivity and creating new

revenue streams for customers. Turbine to Turbine If a turbine loses wind speed or wind

direction, it simply asks its neighbor

what it’s doing and replicates the

action, improving availability and

power output.

Turbine to Remote Monitoring

GE turbines are monitored and

analyzed 24x7 using 150+ unique

software rules to detect,

prioritize, and identify the best fix

for wind turbine operation issues.

It’s like having a team of experts

around the world solving issues

real time.


30

Industrial Internet

Next gen critical infrastructure Resilient-sustainable infrastructure (RSI)

Deployment of intelligent automation of grid networks to reduce

customer outages

US natural disasters 2012 Over $107 billion in overall losses*

*Source: Munich Re NatCatService 2013

31

Rail optimization

The GE RailConnect Transportation Management System and Movement Planner System help railroads analyze critical information in real time. Customer estimate: every 1-mph increase in rail network speed saves $200M in annual capital and operating expenses

Example Use Case

Asset Management + Analytics +

Experience

GE Confidential

32

Industrial Internet


Rail network optimization

Operations Optimization


Develops a detailed, near-optimal plan for dispatching trains over a

time horizon of 8 to 12 hours

Schedules all mainline activities including meets, passes, crew

changes, inspections

Eliminates operating inefficiencies from manual dispatching

Integrates with computer-aided, dispatch system to auto route

trains

Increases average train speed by 2-4 miles per hour, while

decreasing travel times and operating costs.

Rail - Edge Movement Planner

34 February 2013

Reduce need for skilled capabilities in high cost or remote locations through automated solutions

Reduce production losses Avoid unplanned shutdown Increase intervals between

planned shutdowns

Monitor flow parameters to maximize production rate

Monitor corrosion / fatigue to prevent integrity issues

Reduce input costs Lower repair costs Reduce fuel consumption

Industrial Internet solutions create value across the oil and gas industry

35

Taleris

Objectives • Help airlines maximize aircraft utilization

• Minimize the impact of maintenance

• Go from diagnostics to root cause analysis

Results • Advanced prognostic algorithm allows

airlines to detect issues before they cause downtime/expense

• Monitors 10,000 independent parameters, transmits wirelessly

• Integrates with airline’s enterprise systems

• Platform-agnostic solution can be installed on any make/model, providing continuity among entire fleet

Example Use Case

Asset Management + Analytics +

Experience

GE Confidential

36

Field force automation

Predix FFI application examples • Locate, monitor, configure, maintain and

assess machine data (on site or off site)

• Get machine info: warranty, operational status, history, manuals

• Facilitate collaboration among support personnel

• Manage work preparation, crew mark-up and material allocation

• Create/collect work orders from ERP (Enterprise Resource Planning), OMS (Operations Management Software) and CIS (Customer Information Systems)

Right field worker.

Right skills/parts.

Right location.

Right time.

Example Use Case

Machine +

Experience

GE Confidential

38

Connect with us

GESoftware.com

@GESoftware

linkedin.com/ company/ge-software

youtube.com/gesoftware

http://www.gesoftware.com/

https://twitter.com/GEsoftware

http://www.linkedin.com/company/ge-software

http://www.youtube.com/gesoftware

https://twitter.com/GEsoftware







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“how big data creates opportunities - chalmers€œhow big data creates opportunities ... egt...

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