horizontal & horizontal quiet blower coils · dimensional data - bch, blower coil horizontal...
TRANSCRIPT
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v200 – Issue Date: 05/19/15© 2015 Price Industries Limited. All rights reserved.
MANUAL – INSTALLATION
Horizontal & Horizontal Quiet Blower CoilsBCH / BCHQ Series
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Horizontal & Horizontal Quiet Blower CoilsTABLE OF CONTENTS
Product OverviewSafety Precautions .........................................................1
Caution to Contractors ..................................................1
Receiving Inspection ......................................................1
Dimensional Data ...........................................................2
Installation & Mounting InstructionsGeneral ..........................................................................5
Electrical Connection .....................................................5
Cooling/Heating Pipe Connections ................................5
Mounting the Unit ..........................................................6
BCHQ Silencer Installation .............................................7
BCH/BCHQ Field Reversible Coil Instructions ................8
Drain Connection and Trap ............................................9
Drives, Belts and Bearings .............................................9
Start Up & Operation ...................................................10
MaintenanceFan and Drive Assembly ..............................................11
Coils ............................................................................11
Filter(s) .........................................................................11
Blower Coil Electric Coil Removal Instructions ..............12
Replacement Parts ......................................................13
Installation Checklist ....................................................16
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Horizontal & Horizontal Quiet Blower Coils
1
PRODUCT OVERVIEW
priceindustries.com | HorIzontAL & HorIzontAL QuIet BLower CoILs - Manual
safety Precautions A. Installation work and electrical
wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction.
B. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
C. Use this unit only in the manner intended by the manufacturer. If you have any questions, contact the manufacturer:
In the United States2975 Shawnee Ridge CourtSuwanee, Georgia USA 30024Ph: 770.623.8050 Fax: 770.623.6404
In Canada or International Export Sales Office638 Raleigh StreetWinnipeg, Manitoba Canada R2K 3Z9Ph: 204.669.4220 Fax: 204.663.2715
D. Before servicing or cleaning unit, switch power off at service panel and lock service panel to prevent power from being switched on accidentally.
E. Protect flammable materials nearby when brazing, Use flame and heat protection barriers where needed. Always have a fire extinguisher ready.
F. The manufacturer assumes no responsibility for personal injury or property damage resulting from improper handling, installation, service or operation of the product.
Caution to ContractorsBlower Coil units are not intended for use as temporary heat or ventilation sources during building construction. The coil units are not designed nor equipped to operate in a dusty construction environment. Recirculating fan wheels can become coated in construction dust, resulting in an unbalanced wheel. This in turn can contribute to reduced motor life. Inlet air filters, if supplied, would provide little protection as they would quickly become plugged with construction dust.
receiving inspectionAll Price Blower Coil units are inspected before shipment. After unpacking the assembly, check it for damage. If any damage to the products is found, report it immediately to the delivery carrier. Ensure that all packing material is removed from the inside of the unit, especially around the blower wheel and coil section.
BCHQ
BCH
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Horizontal & Horizontal Quiet Blower Coils
2
PRODUCT OVERVIEW
HorIzontAL & HorIzontAL QuIet BLower CoILs - Manual | priceindustries.com
DiMensional Data - BCH, Blower Coil Horizontal
Dimensional Data – IP (in.) / SI [mm]
Unit Size
Nom. Fan Flow CFM [L/s]
Flow Range CFM [L/s]
Max TSP W.G. [L/s] W H L B C D E F G
08800 [378]
600-1000 [283-472]
2 [498]
30 [762]
15½ [394]
43 [1092]
81/4 [210]
101/4 [260]
107⁄8 [276]
201/4 [514]
131/4 [337]
17⁄8 [48]
121200 [566]
900-1400 [425-661]
3 [747]
38 [965]
15½ [394]
43 [1092]
91/4 [235]
101/4 [260]
143⁄8 [365]
281/4 [718]
131/4 [337]
17⁄8 [48]
161600 [755]
1300-1800 [614-850]
3.5 [872]
44 [1118]
18 [457]
43 [1092]
81/4 [210]
111/4 [286]
177⁄8 [454]
341/4 [870]
153/4 [400]
11/4 [32]
202000 [944]
1700-2400 [802-1133]
3.5 [872]
50 [1270]
18 [457]
43 [1092]
93/4 [248]
111/4 [286]
201⁄8 [511]
401/4 [1022]
153/4 [400]
11/4 [32]
303000 [1416]
2300-3400 [1085-1605]
3.5 [872]
52 [1321]
25 [635]
50 [1270]
121/4 [311]
13½ [343]
197⁄8 [505]
411/4 [1048]
223/4 [578]
31/4 [83]
404000 [1888]
3300-4400 [1557-2077]
3.5 [872]
65 [1651]
25 [635]
50 [1270]
123/4 [324]
153/4 [400]
261⁄8 [664]
541/4 [1378]
223/4 [578]
11⁄8 [29]
LH coil/drive/control configuration shownHanding is determined by looking at the inlet.
DiMensional Data - BCHQ, Blower Coil Horizontal Quiet
PIC-FC ENCL
AIR FLOW
PIC-FC ENCL
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Horizontal & Horizontal Quiet Blower Coils
3
PRODUCT OVERVIEW
priceindustries.com | HorIzontAL & HorIzontAL QuIet BLower CoILs - Manual
DiMensional Data - BCH/BCHQ, - Blower Coil Horizontal witH MiXinG BoX
Dimensional Data - IP (in.) / SI [mm]
Unit Size A B C D E L W H
BCH08 91/4 [235] 161/4 [413] 21⁄8 [54] 21⁄8 [54] 15⁄8 [41] 141⁄8 [359] 201/4 [514] 131/4 [337]
BCH12 91/4 [235] 241/4 [616] 21⁄8 [54] 21⁄8 [54] 15⁄8 [41] 141⁄8 [359] 281/4 [718] 131/4 [337]
BCH16 111/4 [286] 301/4 [768] 23⁄8 [60] 21⁄8 [54] 17⁄8 [48] 165⁄8 [422] 341/4 [870] 153/4 [400]
BCH20 111/4 [286] 361/4 [921] 23⁄8 [60] 21⁄8 [54] 17⁄8 [48] 165⁄8 [422] 401/4 [1022] 153/4 [400]
BCH30 161/4 [413] 371/4 [946] 33⁄8 [86] 21⁄8 [54] 27⁄8 [73] 235⁄8 [600] 411/4 [1048] 223/4 [578]
BCH40 161/4 [413] 48 [1219] 33⁄8 [86] 31/4 [83] 27⁄8 [73] 235⁄8 [600] 541/4 [1378] 223/4 [578]
UNIT SIZE A B C D E L W HBCH08 9 1/4 16 1/4 2 1/8 2 1/8 1 5/8 14 1/8 20 1/4 13 1/4BCH12 9 1/4 24 1/4 2 1/8 2 1/8 1 5/8 14 1/8 28 1/4 13 1/4BCH16 11 1/4 30 1/4 2 3/8 2 1/8 1 7/8 16 5/8 34 1/4 15 3/4BCH20 11 1/4 36 1/4 2 3/8 2 1/8 1 7/8 16 5/8 40 1/4 15 3/4BCH30 16 1/4 37 1/4 3 3/8 2 1/8 2 7/8 23 5/8 41 1/4 22 3/4BCH40 16 1/4 48 3 3/8 3 1/4 2 7/8 23 5/8 54 1/4 22 3/4
IMPERIAL UNITS (inches)
UNIT SIZE A B C D E L W HBCH08 235 413 54 54 41 359 514 337BCH12 235 616 54 54 41 359 718 337BCH16 286 768 60 54 48 422 870 400BCH20 286 921 60 54 48 422 1022 400BCH30 413 946 86 54 73 600 1048 578BCH40 413 1219 86 83 73 600 1378 578
METRIC UNITS (mm)
XY CONFIGURATION
XZ CONFIGURATION
YZ CONFIGURATION
L
A
A A
A
L
B
C
E ED
D
W W B
H H
OPTIONAL SIDE ACCESS PANELS
ALL METRIC DIMENSIONS ( ) ARE SOFT CONVERTED. IMPERIAL DIMENSIONS ARECONVERTED TO METRIC AND ROUNDED TO THE NEAREST MILLIMETER
All metric dimensions ( ) are soft converted. Imperial dimensions are converted to metric and rounded to the nearest millimeter.
XY CONFIGURATION
XZ CONFIGURATION
L
L
A
AA EE
DD
WW BB
YZ CONFIGURATION
OPTIONAL SIDE ACCESS PANELS
HH A
C
PIC-FC ENCL
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Horizontal & Horizontal Quiet Blower Coils
4
PRODUCT OVERVIEW
HorIzontAL & HorIzontAL QuIet BLower CoILs - Manual | priceindustries.com
DiMensional Data - BCH, Blower Coil Horizontal witH eleCtriC Heat
DiMensional Data - BCHQ, Blower Coil Horizontal Quiet witH eleCtriC Heat
Dimensional Data – IP (in.) / SI [mm]Unit Size
B C J
08 81/4 [210] 101/4 [260] 12 [305]
12 91/4 [235] 101/4 [260] 12 [305]
16 81/4 [210] 111/4 [286] 12 [305]
20 93/4 [248] 111/4 [286] 12 [305]
30 121/4 [311] 13½ [343] 17 [432]
40 123/4 [324] 153/4 [400] 17 [432]
LH coil/drive/control configuration shownHanding is determined by looking at the inlet.
LH coil/drive/control configuration shownHanding is determined by looking at the inlet.
ELECTRIC HEAT OPTION:
18"(457) MAXIMUMDOOR SWING
18"(457) MAXIMUMDOOR SWING
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Horizontal & Horizontal Quiet Blower Coils
5
INSTALLATION & MOUNTING INSTRUCTIONS
priceindustries.com | HorIzontAL & HorIzontAL QuIet BLower CoILs - Manual
GeneralPrice Blower Coils are designed to be durable and manufactured for sturdy construction. The units must still be handled with great care and no force or pressure applied to the coil or piping. When handled, the unit should be carried in an upright position holding onto the mounting points on the horizontal units and holding onto the bottom of the vertical units. Do not handle the unit using coil stubout connectors, as damage may occur at brazed joint(s).The blower coils are not suitable for outdoor installations. The units should never be stored or installed where it may be subjected to a hostile environment such as rain, snow, or extreme temperatures. Care must be taken during and after installation to prevent foreign material such as paint, drywall mud or dust from entering the drain pan or the motor or blower wheels. Failure to do so may have serious effects on the unit performance and may cause premature failure if foreign material is allowed to be deposited into the motor or blower. Some job conditions may require the unit to be covered temporarily until installation.
warninG: Do not tamper with control components.
electrical ConnectionCaution: Disconnect all incoming power before any electrical installation or service is performed on the unit(s). All field wiring is to be in accordance with the National Electrical Code ANSI/NFPA No. 70 or the Canadian Electrical Code, Part 1, CSA Standard C 22.1. Refer to the product identification label on each unit for information to determine the field wire size. Check voltage requirements prior to power supply connection. Refer to the electrical label located near the electrical control box and also refer to the schematic drawing provided on the underside of the electrical control box cover. If upon energizing the electric motor excessive noise is apparent, shut down the unit. Determine the cause by checking for packing materials, etc. and re-energize after corrective action has been taken.
Cooling/Heating Pipe ConnectionsThe piping must be installed in a counter flow configuration to achieve optimal performance. The water inlet should be located on the leaving air side of the coil and at the bottom of the coil and the outlet should be located in the top opposite corner to provide the necessary purging of air, as shown below.
The valve packages are easily damaged when introduced to excessive amounts of heat. Great caution must be made when the connections are made with “sweat” or solder joints. The valve must be in the open position during all soldering and brazing operations. Heat should be dissipated with a wet cloth wrapped around the valve body. Automatic valves must have the control cartridge removed for soldering.
COIL ACCESS PANEL
COIL ACCESS PANEL
FILTERACCESSPANELS
INLET VIEW
REMOVE SCREWS
COIL OUTLET
COIL INLET CAP
AIR FLOW
CAPCAP
CAP
COIL OUTLET
COIL INLET
AIR FLOW
CaPtion
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Horizontal & Horizontal Quiet Blower Coils
6
INSTALLATION & MOUNTING INSTRUCTIONS
HorIzontAL & HorIzontAL QuIet BLower CoILs - Manual | priceindustries.com
CaPtion Mounting the unitInstall ductwork to comply with ASHRAE Fundamentals Handbook, local building codes and the National Electric Code. Locate unit support in accordance with the mechanical and structural plans.
Hanging rods should be securely attached to joints or to mounting anchors which are properly secured to slab construction with lugs or poured in place anchors. All units are equipped with 5/8” knockouts in each corner of top and bottom panels for suspension rods to pass through as shown to the right.
Do not use Hanger brackets to install unit. Ensure the unit is installed so there is sufficient clearance for normal servicing. The drain pan is sloped toward the outlet connection when the unit is installed level and plumb. Ensure main power to the unit has been disconnected prior to performing any electrical work or inspection of the circuitry.
warninG: Ensure that the mechanical fastener used on the hanger rod forms a lock so that it is incapable of vibrating loose. Serious injury and/or property damage may occur if the unit is not properly mounted.
COIL ACCESS PANEL
COIL ACCESS PANEL
FILTERACCESSPANELS
INLET VIEW
REMOVE SCREWS
COIL OUTLET
COIL INLET CAP
AIR FLOW
CAP
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Horizontal & Horizontal Quiet Blower Coils
7
INSTALLATION & MOUNTING INSTRUCTIONS
priceindustries.com | HorIzontAL & HorIzontAL QuIet BLower CoILs - Manual
* Extended tab to insertunder blower cut off plate
CorreCt
CorreCt
wronG
wronG
BCHQ silencer installationBCHQ unit arrives at the job site in 2 separate pieces - the basic unit and the discharge silencer. Factory provides installation angles for attachment of the silencer to the discharge of the unit. note: The silencer section has to be installed so the blower outlet opening and silencer inlet opening are aligned. Otherwise the airflow path will be blocked and the unit will not provide the desired air flow or sound performance.
* Extended tab to insertunder blower cut off plate
note: It is recommended to wrap the silencer section externally in the field to prevent condensation from moisture.
CaPtion
CaPtion
* EXTENDED TAB TO INSERT UNDER BLOWER CUT OFF PLATE
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Horizontal & Horizontal Quiet Blower Coils
8
INSTALLATION & MOUNTING INSTRUCTIONS
HorIzontAL & HorIzontAL QuIet BLower CoILs - Manual | priceindustries.com
COIL ACCESS PANEL
COIL ACCESS PANEL
FILTERACCESSPANELS
INLET VIEW
REMOVE SCREWS
COIL OUTLET
COIL INLET CAP
AIR FLOW
CAP
COIL ACCESS PANEL
COIL ACCESS PANEL
FILTERACCESSPANELS
INLET VIEW
REMOVE SCREWS
COIL OUTLET
COIL INLET CAP
AIR FLOW
CAP
COIL ACCESS PANEL
COIL ACCESS PANEL
FILTERACCESSPANELS
INLET VIEW
REMOVE SCREWS
COIL OUTLET
COIL INLET CAP
AIR FLOW
CAP
BCH/BCHQ Field reversible Coil instructionsPrice Blower Coils are equipped with Field Reversible Coils, meaning they can be changed from left hand to right hand arrangement. The example below details how to change the coil configuration from LH to RH.
1. Remove the filter side access panels and both coil access panels (Figure 1).
2. Remove the 6 screws on the inlet of the unit holding the coils in place (Figure 2).
3. Slide the coil and drain pan out of the unit. Remove the coils from the drain pan (Figure 3).
4. Below where the drain pan was located, there will be 2 screws. Remove them from the bottom and relocate them to the side furthest from where the new drain will be located. This ensures that the drain pan is sloped properly (Figure 4).
5. Rotate the drain pan 180° so that the drain connection is on the desired side.
6. Flip the coils so that the connections are on the desired side. Note that the air will still enter the coil through the same face (Figure 5).
7. Re-attach the coil to the unit using the 6 screws removed in step 3.
8. Re-attach the coil and filter access panels.
COIL ACCESS PANEL
COIL ACCESS PANEL
FILTERACCESSPANELS
INLET VIEW
REMOVE SCREWS
COIL OUTLET
COIL INLET CAP
AIR FLOW
CAP
REMOVE SCREWS FROM BOTTOM
RELOCATE SCREWS TO HOLESFURTHEST FROM NEW DRAIN SIDE
FiGure 1
FiGure 3
FiGure 5
FiGure 2
FiGure 4
REMOVE SCREWS FROM BOTTOM
COIL ACCESS PANEL
COIL ACCESS PANEL
FILTER ACCESS PANELS
INLET VIEW
REMOVE SCREWS
RELOCATE SCREWS TO HOLES FURTHEST FROM NEW DRAIN SIDE
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Horizontal & Horizontal Quiet Blower Coils
9
INSTALLATION & MOUNTING INSTRUCTIONS
priceindustries.com | HorIzontAL & HorIzontAL QuIet BLower CoILs - Manual
FORCE
DEFLECTION OF APPLIED FORCE
Drain Connection and trapDrain lines should be the same size as the drain connection and require a drain trap to allow proper drainage of the coil condensate. Failure to install a proper trap will cause excessive amounts of condensate to pool in the drain pan which can lead to condensate carryover.
Drives, Belts and BearingsPrior to starting the unit:
1. Remove the shipping screws (white-headed screws) from the blower/motor assembly.
2. Check the alignment of the belt sheaves by applying a straight edge. Adjust if necessary. Make sure there is adequate clearance between the sheaves and the fan frame. To align the sheaves, place a straight edge from the outer edge of one sheave (A) to the outer edge of the other (B). If the sheaves are unequal widths, the offset distance will be (W2-W1)/2, as shown in Figure 1. If there is a setscrew present, torque to 120 +/- 10 in-lb.
3. Tighten all set screws on the fans, sheaves and bearings.
4. Check the belt tension. The ideal belt tension is the lowest belt tension at which the belt drive will not slip. Over tensioning causes reduced belt and bearing life. Do not apply belt dressing. Proper belt tension must be used to ensure the design life of the belt is met. Failure to do so will result in premature belt failure, excessive bearing load, belt noise, and reduced performance.
Adjust belt tension using the steps below:
i. Loosen the 4 motor base nuts shown in Illustration 4A.
ii. Adjust the motor position by turning the adjustment bolt shown in Illustration 4A to remove the slack in the belt.
iii. Adjust motor position until the belt tension meets the requirements outlined by the belt manufacturer. The belt tension can be checked using a belt tension tool shown in Illustration 4C.
iv. Once the tension is correct, tighten the 4 motor base nuts.
L
H
X
H = INTERNAL STATIC PRESSURE OF THE UNIT + 1”
X = ½ OF “H”
L = H + X + PIPE DIAMETER
A B
W1 OFFSET W2
MOTOR BASE NUTS
ADJUSTMENT BOLT
Drain traP
CaPtion
FiGure 1
illustration 4a
illustration 4B
illustration 4C
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Horizontal & Horizontal Quiet Blower Coils
10
INSTALLATION & MOUNTING INSTRUCTIONS
HorIzontAL & HorIzontAL QuIet BLower CoILs - Manual | priceindustries.com
start up & operation
General
Before beginning start up operation, familiarize yourself with the unit, options, accessories, controls so you understand proper system operation. All personnel should have a good working knowledge of general start-up procedures and have the appropriate start-up and balancing guides available for consultation.
Fan & Drive Assembly
Prior to start up; ensure that all ductwork, grilles, filters and access panels are installed. The static pressure drop of the duct system components must meet the design conditions. Price blower coils are factory set to operate at the design pressure. If the pressure is too low the motor can overheat and if the pressure is too high the fan will not operate properly and generate excessive noise.
All units are equipped with a variable pitch drive pulley to allow for field adjustment of the fan speed. To reduce the fan speed, loosen the set screw on the drive pulley and turn the pulley so that the faces move further apart. To increase fan speed, turn the pulley so that the faces move closer together. When adjusting the fan speed, be sure to re-align the belt sheaves before resuming operation.
Cooling/Heating
Prior to the water system start-up and balancing, the chilled/hot water systems should be flushed to clean out dirt and debris, which may have collected in the piping during construction. During this procedure, all unit service valves must be in the closed position. This prevents foreign matter from entering the unit and clogging the valves and metering devices. Filters should be installed in the piping mains to prevent this material from entering the units during normal operation. During system filling, air venting from the unit is accomplished by the use of the standard manual air vent fitting installed on the coil. The air vent screw should be turned counterclockwise no more than 1-½ turns to operate the air vent.
Caution: The air vent provided on the unit is not intended to replace the main system air vents and may not release air trapped in other parts of the system. Inspect the entire system for potential air traps and vent those areas as required, independently. In addition, some systems may require repeated venting over a period of time to properly eliminate air from the system.
Air System Balancing
All duct-work must be complete and connected, and all grilles, filters, access doors and panels must be properly installed to establish actual system operating conditions BEFORE beginning air balancing operations. Each individual unit and attached duct-work is a unique system with its own operating characteristics. For this reason, air balancing is normally done by balance specialists who are familiar with all procedures required to properly establish air distribution and fan system operating conditions. These procedures should not be attempted by unqualified personnel. After the proper system operation is established, the actual unit air delivery and the actual fan motor amperage draw for each unit should be recorded in a convenient place for future reference.
The manufacturer assumes no responsibility for undesirable system operation due to improper design, equipment or component selection, and/or installation of ductwork, grilles, and other field supplied components.
Water System Balancing
A complete knowledge of the hydronic system, its components, and controls is essential to proper water system balancing and this procedure should not be attempted by unqualified personnel. The system must be complete and all components must be in operating condition BEFORE beginning water system balancing operations. Each hydronic system has different operating characteristics depending on the devices and controls in the system. The actual balancing technique may vary from one system to another. After the proper system operation is established, the appropriate system operating conditions such as various water temperatures and flow rates should be recorded in a convenient place for future reference. Before and during water system balancing, conditions may exist which can result in noticeable water noise or undesired valve operation due to incorrect system pressures. After the entire system is balanced, these conditions will not exist on properly designed systems.
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Horizontal & Horizontal Quiet Blower Coils
11
MAINTENANCE
priceindustries.com | HorIzontAL & HorIzontAL QuIet BLower CoILs - Manual
Fan and Drive assembly1. Disconnect all incoming power before servicing the unit.
2. Price Blower Coil units are supplied with permanently lubricated motors.
3. The blower and motor should be inspected annually for accumulation of dust and dirt. Clean as necessary.
4. Blower and motor can be accessed without disconnecting ductwork.
Caution: Motor may be very hot. Ensure motor has cooled before service.
5. Motors up to 460V are provided with automatic overload protection. If the motor overheats and trips the thermal overload, it will automatically reset after cooling down to a proper operating temperature. 575V motors are equipped with manual motor protectors and will need to be reset should they overload. Should overload occur, check that all ductwork, grilles, filters and access doors are properly installed.
6. Check belts regularly for proper tension and wear. Re-tension and replace as necessary.
MOTOR FULL LOAD AMPS
Nominal Horsepower
Phase Voltage ½ ¾ 1 1 ½ 2 3 5
1
115 9.8 13.8 16.0 - - - -
208 5.4 7.6 8.8 11.0 - - -
230 4.9 6.9 8.0 10.0 - - -
3
208 2.4 3.5 4.6 6.6 7.5 10.6 16.7
230 2.2 3.2 4.2 6.0 6.8 9.6 15.2
460 1.1 1.6 2.1 3.0 3.4 4.8 7.6
600 0.9 1.3 1.7 2.4 2.7 3.9 6.1
notes:
• Motor full load amps refer to the National Electric Code (NFPA 70). Actual nameplate amps may vary. NEC data was extrapolated for 277V.
• Motors are 60Hz, open drip proof, ball bearing, single speed rated at continuous duty up to 104°F (40°C).
• For 50Hz motor applications, please contact your local Price representative
Coils1. Disconnect all incoming power before servicing the unit.
2. Coils can be inspected through either bottom or side access panels. To service the coils, remove the coil service door.
3. The coil should be inspected periodically for accumulation of dust and dirt. Clean as necessary. Cleaning can be done by brushing the coils in the direction of the fins as to not damage them. Compressed air can also be used to blow out the dust particles in the coil. Vacuum up all dust particles so they can not damage the blower and motor.
4. Clean drain pan as required. To remove the drain pan, disconnect and remove the coils.
Filter(s)1. Inspect return air filters on a regular basis to avoid
excessive restriction of air flow. Clean or replace filters as required. Filter can be accessed from either side of unit or from the bottom.
Caution: Do not operate unit without filters or filter access panels installed.
2. Replacement filter sizes are listed below.
Unit H (in) W (in) Quantity
BCH/BCHQ 08 14.375 10.875 2
BCH/BCHQ 12 14.375 14.875 2
BCH/BCHQ 16 16.875 17.875 2
BCH/BCHQ 20 16.875 20.875 2
BCH/BCHQ 30 23.875 21.375 2
BCH/BCHQ 40 23.875 27.875 2
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Blower Coil electric Coil removal instructionsCaution: Disconnect all incoming power before any electrical installation or service is performed on the unit(s).
Ensure line power is off to the Blower Coil Control Panel. The control panel contains hazardous voltages when energized; make certain that incoming line voltage has been disconnected. The Blower Coil Electric Coil assembly, seen in Illustration A, can be removed by following the steps listed below:
1. Open the control panel and disconnect any incoming wires that are not integrated in the enclosure; i.e. main supply and motor wires, as seen in Illustration B.
2. Disconnect the 90° wire conduit fitting from the control box and ensure the motor wires are pulled out of the control box.
3. Use a utility knife to cut the sealant between the perimeter of the control panel and the outlet ductwork.
4. Using a 1/4” driver, remove the screws securing the control panel to the outlet ductwork. There will be 3-4 screws located near the inside corners of the control box. See Illustration C.
5. Once the sealant has been separated and the screws have been removed, the electric coil can slide out of the ductwork. Grab the control box securely and slide the coil out of the unit horizontally. See Illustration D. Be cautious when cutting the sealant and removing the screws as they are the only securing medium for the electric coil.
note: See Electric Coils manual for troubleshooting.
Illustration Cillustration a
illustration B
illustration C
illustration D
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replacement Parts
Component Part# Description
Fan Motors
019891-001 1/2 HP, 1PH, 115/230V, Cap start motor, 56 frame
019891-002 3/4 HP, 1PH, 115/230V, Cap start motor, 56 frame
019891-003 1 HP, 1PH, 115/230V, Cap start motor, 56 frame
019891-007 1/2 HP, 3PH, 208-230/460V, Motor, 56 frame
019891-008 3/4 HP, 3PH, 208-230/460V, Motor, 56 frame
019891-009 1 HP, 3PH, 208-230/460V, Motor, 56 frame
019891-010 1-1/2 HP, 3PH, 208-230/460V, Motor, 56 frame
019891-011 2 HP, 3PH, 208-230/460V, Motor, 56HZ frame
019891-012 3 HP, 3PH, 208-230/460V, Motor, 56HZ frame
019891-013 5 HP, 3PH, 208-230/460V, Motor, 184T frame
019891-015 2 HP, 1 PH, 208-230V, Motor, 56H frame
019891-016 1/2 HP, 575V, Motor, 56 frame
019891-017 3/4 HP, 575V, Motor, 56 frame
019891-018 1 HP, 575V, Motor, 56 frame
019891-019 1-1/2 HP, 575V, Motor, 56H frame
019891-020 2 HP, 575V, Motor, 56 frame
019891-021 3 HP, 575V, Motor, 182T frame
019891-022 5 HP, 575V, Motor, 182T frame
Motor Base019073-001 Adjustable motor base for 56 Frame Motors
019073-002 Adjustable motor base for 184 Frame Motors
Blowers
100187-001 90-6T Blower
100187-002 90-8T Blower
100187-003 100-6T Blower
100187-004 100-7T Blower
100187-005 120-9R Blower
100187-006 150-9T Blower
Blower Flex Connector 042181-001 FLEX DUCT CONNECTOR, UL 214 LISTED
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Component Part# Description
Coils
note: XX in Coil Part # represents the number of circuits in the coil.
023441-1XX BCH Water Coil, 6 Row, Size 08
023441-2XX BCH Water Coil, 6 Row, Size 12
023441-3XX BCH Water Coil, 6 Row, Size 16
023441-4XX BCH Water Coil, 6 Row, Size 20
023441-5XX BCH Water Coil, 6 Row, Size 30
023441-6XX BCH Water Coil, 6 Row, Size 40
023442-1XX BCH Water Coil, 4 Row, Size 08
023442-2XX BCH Water Coil, 4 Row, Size 12
023442-3XX BCH Water Coil, 4 Row, Size 16
023442-4XX BCH Water Coil, 4 Row, Size 20
023442-5XX BCH Water Coil, 4 Row, Size 30
023442-6XX BCH Water Coil, 4 Row, Size 40
023443-1XX BCH Water Coil, 1 Row, Size 08
023443-2XX BCH Water Coil, 1 Row, Size 12
023443-3XX BCH Water Coil, 1 Row, Size 16
023443-4XX BCH Water Coil, 1 Row, Size 20
023443-5XX BCH Water Coil, 1 Row, Size 30
023443-6XX BCH Water Coil, 1 Row, Size 40
023444-1XX BCH Water Coil, 2 Row, Size 08
023444-2XX BCH Water Coil, 2 Row, Size 12
023444-3XX BCH Water Coil, 2 Row, Size 16
023444-4XX BCH Water Coil, 2 Row, Size 20
023444-5XX BCH Water Coil, 2 Row, Size 30
023444-6XX BCH Water Coil, 2 Row, Size 40
023445-1XX BCH Water Coil, 3 Row, Size 08
023445-2XX BCH Water Coil, 3 Row, Size 12
023445-3XX BCH Water Coil, 3 Row, Size 16
023445-4XX BCH Water Coil, 3 Row, Size 20
023445-5XX BCH Water Coil, 3 Row, Size 30
023445-6XX BCH Water Coil, 3 Row, Size 40
023447-1XX BCH Water Coil, 8 Row, Size 08
023447-2XX BCH Water Coil, 8 Row, Size 12
023447-3XX BCH Water Coil, 8 Row, Size 16
023447-4XX BCH Water Coil, 8 Row, Size 20
023447-5XX BCH Water Coil, 8 Row, Size 30
023447-6XX BCH Water Coil, 8 Row, Size 40
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Component Part# Description
Filters
042313-001 2" Merv 8 filter, 14.375 x 10.875
042313-002 2” Merv 8 filter, 14.375 x 14.875
042313-003 2” Merv 8 filter, 16.875 x 17.875
042313-004 2” Merv 8 filter, 16.875 x 20.875
042313-005 2” Merv 8 filter, 23.875 x 21.375
042313-006 2” Merv 8 filter, 23.875 x 27.875
042314-001 2” Merv 13 filter, 14.375 x 10.875
042314-002 2” Merv 13 filter, 14.375 x 14.875
042314-003 2” Merv 13 filter, 16.875 x 17.875
042314-004 2” Merv 13 filter, 16.875 x 20.875
042314-005 2” Merv 13 filter, 23.875 x 21.375
042314-006 2” Merv 13 filter, 23.875 x 27.875
Disconnect Switch
019011-001 1 Pole, 120-277V
019903-003 2 Pole, 204-240V
019011-002 3 Pole, 208-600V
Control Components
019416-001 24V Magnetic Contactor, 1 Pole
019416-002 24V Magnetic Contactor, 2 Pole
019418-001 24V Magnetic Contactor, 3 Pole
019436-001 120/24V Transformer, 50VA
019436-011 208-240/24V Transformer, 50VA
019439-001 277/24V Transformer, 50VA
00-14050 480/24V Transformer, 50VA
Fuse Block 019459-001 Fuse Block 600V 30A
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installation Checklist
Receiving & Inspection
Receiving & inspection
Unit received undamaged
All parts accounted for
Unit arrangement/hand correct
Handling and Installation
Unit mounted level and plumb
Correct electrical service
Proper access available for unit and components
Correct overcurrent protection provided
Correct service switch/disconnect provided
Code compliance for all components
Shipping screws and hardware removed
Unit protected from dirt and foreign matter
Set screws tightened
Belt properly tensioned
Cooling/Heating Connections
Unit mounted level and plumb
Proper access available for unit and components
Correct chilled water line to the unit
Correct hot water line to the unit
Code compliance for all components
Drain pan sloped properly
Ductwork Connections
All ductwork, grilles, filters and access panels are installed
Correct supply and return grille type and size
Insulate ductwork as required
Control outside air to protect from heat/cold
Electrical Connections
Refer to unit wiring diagram
Wiring in code compliance
Connect power service
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