honeywelldowntimereporter_br488
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FeatuRes & BeneFits
Diagnoserootcauseofreduced
criticalassetavailabilityand
utilization
Improveproductionreturnsfrom
existinginfrastructure
Identifyprocessbottlenecksand
improveproduction
R e a s o n s t o R e D u c e u n p l a n n e D D o w n t i m e
Accurate,reliableandtimelydowntimeinformationcanbeusedtoidentifyareas
ofmissedopportunity,improvecriticalassetavailabilityandutilization,aswellas:
costlybottlenecks
productionshortfalls
ineffectivesurgefacilities
Byaddingoperatorcoding,eventscapturesituationalinformationaboutthe
truecauseofthedowntime.Theseeventsbecomeasystemofrecordfornot
onlylocationandduration,butalsoameasurableandtraceablerecordofthe
problem,causeandeventremedy.
Automaticallycapturedeventsensureanaccurateandreliablerepresentationof
plantoperations.Contextualinformationfromoperatorsprovidesinformationtomake
informeddecisionsanddriveactions.Reportingonthisdataprovidestheabilityto
triagemultiplefailuresandfocusontheeventswhichrequirethemostattention.
DowntimeReporterhelpsdriveacultureofcontinuousimprovementand
ensuresthataheadsupapproachistakentoreducingunplanneddowntime,
andresolvingcausesofequipmentandprocessfailures.
Awell-deneddowntimereportingstrategyimprovesplantperformance,and
drivesprotability.
l e a D i n g - e D g e t e c h n o l o g y
UseDowntimeReportertoautomaticallyrecordandcategorizeplantdowntime.
Takeadvantageofarichanalysisenvironmentthattargetsandeliminatesthe
rootcauseofmaintenanceandproductionproblems.
JohnVersluysMaintenanceStrategy
ManagerWELNetworks
Wewereverypleasedwiththe
valuewereceivedforourinvestment.
Theirpersonalattentionand
responsivenesshavesupportedthislong-termrelationship.
DowntimeReporterisPoweredbyMatrikon,whichrepresentsvendorneutrality.
Thisproductworkswiththird-partycontrolsystemsandapplications.
DowntimeReportergivesyoutheabilitytouncoverhiddenopportunitiesfor
productivitywithinyourplant.
u hdd p c
Increaseplantoutputthroughimprovementsinefciencyandperformance
ratherthancapitalinvestment.
Rd ud m
Targetstrategiesthateliminatetherootcauseoffailures.Identifytrendsin
downtimeanddeterminetherootcauseofunplannedmaintenance.
irv ovr eq effv (oee)OEEprovidesanongoingcomparativemeasureofassetsperformanceby
combiningavailability,rateandquality.Thisaidsinidentifyingassetsthatare
underperforming.
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u s e D o w n t i m e R e p o R t e R t o c a p t u R e i n F o R m a t i o n a B o u t yo u R k e y D o w n t i m e
p e R F o R m a n c e i n D i c a t o R s
aDDit ional inFoRmation
e idf prb ar
tr
PatentedTreemapping
technologyallows
forinteractive
visualizationand
analysisthatidentiestherelationship
betweendowntimeandtheirattributes
thatwouldnormallygoundetected.
Eachdowntimeeventisrepresented
byacongurablecoloredbox.Size
andcolourcanrepresentvarious
attributessuchasdowntimeduration
orcost.Byapplyinggroupingsand
lterstothedisplayeddataset,the
usercaninvestigateanddrilldown
intodowntimestondapparent
weightingsandrelationshipsbetween
thedowntimetypes.
eam/cmms ir
IntegrationwithEAM/
CMMSsystemsfor
workorderrequests,
assetregistriesand
failurecodesensures
unplannedmaintenancecausesare
correctedinatimelymannerandlimits
thelikelihoodandpotentialimpactof
reccurringevents.
Workorderrequestsgeneratedfrom
specicdowntimeeventswithin
DowntimeReporterareavailable
withintheEAM/CMMSwherethe
maintenanceplannercanassign
resourcesandscheduleworkorders.
ar d t ifr
cfr
Easilycongureand
automaticallymonitor,
recordandcategorize
plantdowntime
information,and
eliminatetheneedforoperatorsto
manuallyrecorddowntimesonpaper-
basedlogsheets.
Categorizationscanbeoverwritten,
correctedandmonitored.Alluser
changestobothdowntimeand
congurationsettingsareloggedfor
auditingpurposesandsystemaccess
iscontrolledandmanagedthrough
Windowssecurity.
iv, c Dbrd
User-centricdashboards
provideaquick
overviewonyour
plantsoperational
performanceandefciencyKPIs.
Dashboardscanbecustomizedand
lteredfordifferentdaterangesand
plantareas.
R c a Frr
AcongurableRoot
CauseAnalysis
(RCA)framework
providesthe
necessaryworkow
andnoticationstoeffectivelyrecord,
quantify,planandreportinvestigations
andresultingimprovementstrategies
thattargetproblemsaffectingplant
performance.
RCAinvestigationscanbeinitiated
independentlyorfromadowntime
event.Keypersonnelarenotied
throughemailandSMSofresulting
actionplansandthesummaryviews
canbeconguredtoshowactive
investigationsandassignedactions
requiringattention.Theeffectiveness
ofactionplanscanalsobemonitored
throughcontinueddowntimeanalysis
systemimprovement.
c irv
Asyourplantchanges,sowillyour
alarmsandyouralarmstrategies.
Continuousimprovementisessential
tomaintaininganeffectivealarm
strategy.Honeywellworkswithyou
toperformperiodicassessments
andauditstondwhereyouralarm
strategycanbeenhanced.
avb
uzm t--Rr
m t--Fr Q
ovr eq
effv
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Honeywell Proess Solutions
1250WestSamHoustonParkwaySouth
Houston,TX77042
LovelaceRoad,SouthernIndustrialEstateBracknell,Berkshire,EnglandRG128WD
ShanghaiCityCentre,100JunyiRoad
Shanghai,China20051
www.honeywell.com/ps
BR 488
May 2011
2011 Honeywell International In.
For More Information
FormoreinformationaboutDowntime
Reporter,visitourwebsite
www.honeywell.com/psorcontactyour
Honeywellaccountmanager.
www.matrikon.com
I M A G E / G R A P H I c
t h e B e n e F i t s o F R e D u c i n g D o w n t i m e
DowntimeReporterprovidesbenetsacrossyourentireorganization.Itprovidesawindowondowntimetrendsand
signicantdowntimeeventstoimproveassetperformancethroughtheeliminationoftherootcauseoffailures.
Bf fr or
Web-baseduserinterfaceintegratesseamlesslyintomostplant controlsystemsforeasyaccesstodataentryand
reportingtools
EventnoticationemailsandSMSprovidealer tescalationprocessoncriticaldowntimeevents
Bf fr m
EquipmentreliabilityandperformanceKPIssuchasMTTR,MTBF,availabilityandutilizationprovideongoing
scorecardsformaintenanceeffectivenessinrealtime
Improvedsafetythroughminimizationofunplannedmaintenanceactivit ies
Bf fr m
OverallEquipmentEffectiveness(OEE)KPIcombinesavailability,performanceandqualitytoprovideatotal asset
performanceindicator
Traceabilityofbothdowntimeandcongurat ionchangesthroughchange logs
IntegratedWindowssecuritymodelprovidestieredroleanduserbasedaccess
Bf tr err
EnterprisedashboardprovidesstandardizedKPIsandreportsforal lbusinessunits
Defermentofcapi talexpenditureforplant expansionbyidenti fyinghiddenplantcapacity
Scalablearchitectureandextensiblefunctionali tyensuresexibilityforchangingplantrequirements
Windows is a registered trademark of Mirosof t corporation in the United States and other ountri es.
Powered by Matrikon symbolizes that this produt/solution is system
and appliation independent.