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Homogeneous distribution of concrete fed from the side Side Feeder ISF 850

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Page 1: Homogeneous distribution of concrete fed from the side ...media.wirtgen-group.com/media/.../betonfertiger/...… fast concrete delivery even with a previously laid steel reinforcement

Homogeneous distribution of concrete fed from the side

Side Feeder ISF 850

Page 2: Homogeneous distribution of concrete fed from the side ...media.wirtgen-group.com/media/.../betonfertiger/...… fast concrete delivery even with a previously laid steel reinforcement

Recipe for success when paving concrete on a steel reinforcement

The strength requirements placed

on concrete pavements exposed

to extremely high loads can only

be met by inserting a steel re­

inforcement. Reinforcements con­

sist of steel mats or dowel bars laid

out ahead of the slipform paver.

In such cases, concrete delivery

is possible from the side only. For

precisely this special application,

Wirtgen has developed the

ISF 850 side feeder.

The ISF 850 travels over the steel

reinforcement ahead of the slip­

form paver while being charged

with concrete from the side via

trucks or semi­trailers. The ISF 850

then spreads the concrete evenly

across the entire working width.

Feed from the side – spread from the centre

Page 3: Homogeneous distribution of concrete fed from the side ...media.wirtgen-group.com/media/.../betonfertiger/...… fast concrete delivery even with a previously laid steel reinforcement

2 //3

… fast concrete delivery even with a previously laid

steel reinforcement.

The Wirtgen ISF 850 side feeder enables …

Depending on job site conditions,

the ISF 850 can be fed with con­

crete from the right or left machine

side.

The machine frame and spreading

auger are of modular design and

intended for paving moulds ranging

from 4.75 m to 9.50 m in width.

Operation of the ISF 850 is quite

easy ­ the tried­and­tested operat­

ing concept is identical to that of the

large Wirtgen slipform pavers.

Four separately hydraulically driven,

steerable track units ensure good

manoeuvrability and traction.

Reliable delivery of concrete

Page 4: Homogeneous distribution of concrete fed from the side ...media.wirtgen-group.com/media/.../betonfertiger/...… fast concrete delivery even with a previously laid steel reinforcement

Even distribution of large amounts of concrete fed from the side

As trucks or semi­trailers keep

discharging concrete into the large

receiving hopper of the convey­

or unit, the conveyor transports

the material to the centre of the

concrete slab to be paved. The

ISF 850 side feeder then spreads

the freshly delivered concrete by

means of the integrated spreading

auger and, without compacting

it, places it at a smaller width but

larger thickness than the slipform

paver following behind.

The slipform paver finally places

the concrete at the specified width

and layer thickness together with

the previously laid steel reinforce­

ment.

Tried-and-tested machine technology

The conveyor unit is distinctive for its conveying capacity of up

to 200 m³ per hour.

The spreading auger can be relied on to distribute the concrete across the specified paving width.

Page 5: Homogeneous distribution of concrete fed from the side ...media.wirtgen-group.com/media/.../betonfertiger/...… fast concrete delivery even with a previously laid steel reinforcement

4 //5

In order to enable trucks or

semi­trailers to drive right up close

to the ISF 850 in restricted space

conditions, the conveyor unit can be

retracted and extended at the mere

push of a button.

Optimum concrete supply is en­

sured by the movable conveyor unit

and variably adjustable conveyor

speed.

The hydraulically telescoping main

frame can be widened by means

of modular extension elements to

allow working widths ranging from

4.75 m to 9.50 m.

The spreading auger and concrete

scraper can also be widened in line

with the working width of the ma­

chine frame by means of modular

extension elements.

Modular design

Page 6: Homogeneous distribution of concrete fed from the side ...media.wirtgen-group.com/media/.../betonfertiger/...… fast concrete delivery even with a previously laid steel reinforcement

Ease of operation comes as a standard feature

The conveyor unit can be moved and the conveyor speed and direction adjusted via the separate control console.

The walk-through operator’s platform permits

a direct view of the entire work process.

Page 7: Homogeneous distribution of concrete fed from the side ...media.wirtgen-group.com/media/.../betonfertiger/...… fast concrete delivery even with a previously laid steel reinforcement

No problem at all thanks to the

standardized operating concept:

handling of the ISF 850 side feeder

is easy for those familiar with

operating the large Wirtgen

slipform pavers.

Labelled in a language­neutral

manner, the clearly arranged but­

tons and switches on the control

panel are self­explanatory and

enable intuitive handling. In addi­

tion to that, the conveyor unit can

be operated via a separate control

console. The walk­through oper­

ator’s platform can be accessed

from both sides and offers an

optimal view of the entire spread­

ing process. Taken together, these

benefits even allow one­man

operation of the ISF 850.

One-man operation is an option

6 //7

Page 8: Homogeneous distribution of concrete fed from the side ...media.wirtgen-group.com/media/.../betonfertiger/...… fast concrete delivery even with a previously laid steel reinforcement

Operating principle of a paving train with ISF 850

The ISF 850 side feeder is gen­

erally used in combination with a

slipform paver and texture curing

machine.

The ISF 850 accepts the concrete

from a truck and spreads the ma­

terial evenly across the previously

laid steel reinforcement.

The slipform paver following

behind places the concrete at the

specifi ed width, compacting and

smoothing it at the same time.

In a fi nal step, the texture curing

machine creates a defi ned sur­

face texture and sprays a curing

compound on the freshly paved

concrete surface.

Paving concrete effi -ciently on a previously laid steel reinforcement

5

1 Previously laid steel reinforcement

2 Concrete delivery truck

3 ISF 850 side feeder

4 SP 850 slipform paver

5 TCM 1800 texture curing machine

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8 //9

3

4

21

Page 10: Homogeneous distribution of concrete fed from the side ...media.wirtgen-group.com/media/.../betonfertiger/...… fast concrete delivery even with a previously laid steel reinforcement

Technical specifi cation ISF 850

Dimensions in mm

Working direction

5,120

4,000 – 9,000

4,750 – 10,000

1,000500

500

350 350

2,000

250

250

4,750 – 10,000

5,250 – 10,500

1,15

7

1,84

0

300

Page 11: Homogeneous distribution of concrete fed from the side ...media.wirtgen-group.com/media/.../betonfertiger/...… fast concrete delivery even with a previously laid steel reinforcement

Concrete paving kit Conveying system, working width 4,000 mm Spreading auger, working width 4,000 mm Concrete scraper, working width 4,000 mm

Machine control Comfort feature “Quick start” starts all necessary

paving functions PLC controlled machine functions Integrated engine controller for optimum engine

control

Operator’s platform Walk­through operator’s platform Comfortable, intuitive control panel Digital screen for displaying all major operating

parameters and keying in job parameters Control panel cover

Levelling Automatic leveling system 4 level sensors 2 steering sensors Sensor for steering control, adjustable in both

height and range

Track unit and height adjustment 2 front track units and 2 rear track units 4 pivoting legs for front track units and rear track

units Level control with high­precision servo valves Hydraulic height adjustment, 1,000 mm Extremely wear­resistant polyurethane track pads

Lighting system Lighting package including 4 halogen spotlights

Miscellaneous Standard painting in Wirtgen white with orange

stripes Comprehensive toolkit in lockable toolbox Comprehensive operating manual and machine

documentation

Equipment features of ISF 850

Standard equipment

Page 12: Homogeneous distribution of concrete fed from the side ...media.wirtgen-group.com/media/.../betonfertiger/...… fast concrete delivery even with a previously laid steel reinforcement

Concrete paving kit Conveying system extension elements for working

widths up to 9,000 mm Spreading auger extension elements for working

widths of up to 9,000 mm Concrete scraper extension elements for working

widths of up to 9,000 mm

Machine control Ventilation of control cabinet

Operator’s platform Canopy

Nivellierung Pre­installation for external 3D control 2 or 4 slab tracers for sensing along a reference

surface Set of stringlines with tensioning winch

Sonstiges Special painting in one or several colours High­pressure cleaning system including

1,100­l water tank Machine commissioning by qualified personnel

Optional equipment

Page 13: Homogeneous distribution of concrete fed from the side ...media.wirtgen-group.com/media/.../betonfertiger/...… fast concrete delivery even with a previously laid steel reinforcement

* = weight of machine with half-full water tank, half-full fuel tank, driver (75 kg) and on-board tools

Concrete spreading

Cross­feeding auger 4,000 – 9,000 mm

Concrete scraper

Working width 4,000 – 9,000 mm

Max. working height 450 mm

Conveying system

Conveying capacity 0 – 200 m3 / h

Engine

Engine manufacturer Cummins

Type QSC­8.3 C­300

Cooling water

Number of cylinders 6

Rated power at 2,100 min­1 224 kW / 300 HP / 305 PS

Displacement 8,300 cm3

Fuel consumption, full load 61.0 l / h

Fuel consumption, field mix 24.0 l / h

Emission standards EC Stage 3a / US Tier 3

Electrical system 24 V

Filling capacities

Fuel tank 420 l

Hydraulic fluid tank 305 l

Water tank 1,100 l

Driving characteristics

Travel speed in working gear 0 – 6 m / min

Travel speed in travel gear 0 – 23.5 m / min

Crawler tracks

Number 4

Dimensions (L x W x H) 1,840 mm x 300 mm x 660 mm

Height adjustment of machine

Max. height adjustment, hydraulic 1,000 mm

Transport dimensions (L x W x H)

Machine with a working width of 4,000 mm 10,350 mm x 2,500 mm x 3,100 mm

Machine with a working width of 9,000 mm 15,600 mm x 2,500 mm x 3,100 mm

Machine weights

Operating weight, CE* (including conveying system, spreading auger and concrete scraper, working width 4,000 mm)

38,900 kg

Operating weight, CE* (including conveying system, spreading auger and concrete scraper, working width 9,000 mm)

48,500 kg

Technical specification ISF 850

Page 14: Homogeneous distribution of concrete fed from the side ...media.wirtgen-group.com/media/.../betonfertiger/...… fast concrete delivery even with a previously laid steel reinforcement

Wirtgen GmbHReinhard­Wirtgen­Str. 2 · 53578 Windhagen · Germany

Phone: +49 (0) 26 45 / 131­0 · Fax: +49 (0) 26 45 / 131­392Internet: www.wirtgen.com · E­Mail: [email protected]

Illustrations and texts are non-binding and may include customized fittings. Subject to technical changes. Performance data depend on operational conditions. No. 2333837 48-18 EN-07/14 © by Wirtgen GmbH 2014. Printed in Germany