Place these instructions in the vehicle’s glovebox after installation is complete

Installation Time: 30minApprox Nudge Bar Weight: 4kg

Important: Please read each step of these instructions carefully prior to commencing installation! !

Accessory Part No. NBAR0035

Holden Captiva II(2011 Production Onwards)

ALLOY NUDGE BARINSTALLATION INSTRUCTION

Layout:

Tools Required:Phillips ScrewdriverHacksaw Blade150mm G-Clamp7mm Socket

Bolt Assembly Torques:M10 = 44 Nm

Important:!Do not use this product in any other motor vehicle for which it is not designed.Do not use any other mounting location/method other than described in this instruction.It is advisable to seek assistance of another person when installing this product.Do not repair or modify the Nudge Bar and/or its mounting bracket in any way.Repair or modification may effect proper operation of the airbag resulting in serious injury.Do not remove the label from the Nudge Bar.

Page 1 of 6SK612

12mm Socket/Spanner16mm Socket/Spanner17mm Socket/Spanner10mm Drill BitPower Drill

16/03/2012

ICONQTYCOMPONENT

1

1

Nudge Bar

ITEM

1

2

3

4

1Mounting Bracket (LHS)

Mounting Bracket (RHS)

5

4M10 x 100mm Hex Head Bolt

6

4M10 x 30mm Hex Head Bolt

7

M10 Flat Washer 16

Parts List

SK612 Page 2 of 6

Holden Captiva II - NUDGE BARAccessory Part No. - NBAR0035

• To maintain your Nudge Bar properly, wash regularly with car wash detergent, hose off & chamois dry. Stubborn grime can be removed with kerosene.• Polished surfaces can be maintained with Autosol® metal polish or similar products. Use as recommended.

8

M10 Nylock Nut 8

Fitting Instructions 1

SK612 Page 3 of 6

Remove the Radiator Shroud

Tools: Phillips Screwdriver

Remove 9 scrivets and detach the radiator shroud.

Figure 1. Remove the Radiator Shroud

Holden Captiva II - NUDGE BARAccessory Part No. - NBAR0035

Figure 2. Detach the Front Bumper Underside

1.

3. Detach the Bumper Ends

Tools: 7mm Socket

From within the front wheel arches, remove the 3 screws shown, from each side of the vehicle.

Detach the Front Bumper Underside

Tools: 7mm Socket12mm Socket

Remove 4 small screws and 3 bolts, holding the underside of the front bumper.

2.

Figure 3. Detach the Bumper Ends

SK612 Page 4 of 6

Figure 4. Remove the Front Bumper

Holden Captiva II - NUDGE BARAccessory Part No. - NBAR0035

Figure 5. Fit the Mounting Brackets

Figure 6. Temporarily Fit the Nudge Bar

Temporarily Fit the Nudge Bar

Temporarily fit the Nudge Bar to the Mounting Brackets, using the 4x M10x30mm Hex Bolts, 4x M10 Flat Washers, and 4x M10 Nylock Nuts.

6.

Fit the Mounting Brackets

Fit the Mounting Brackets in place on the bumper beam.

5.

Remove the Front Bumper

Firmly pull each end of the bumper away from the vehicle, to disengage the plastic clips retaining it.

Once each end is free, carefully remove the bumper from the front of the vehicle.

Note: For those vehicles with front foglamps, you will also need to detach the wiring from the rear of each lamp at this stage.

4.

FOG LAMP

SK612 Page 5 of 6

Figure 7. Clamp and Drill the Bumper Beam

Holden Captiva II - NUDGE BARAccessory Part No. - NBAR0035

Figure 8. Fasten the Mounting Brackets

Fasten the Mounting Brackets

Tools: 16mm Socket/Spanner17mm Spanner/Spanner

Insert the 4x M10x100mm Hex Bolts (with M10 Flat Washers) through the front of the bumper beam, and Mounting Brackets.

Using the remaining M10 Flat Washers, and M10 Nylock Nuts, fully tighten the Mounting Brackets.

8.

Remove the Nudge Bar

Remove the Nudge Bar from the Mounting Brackets.

Remove the g-clamps.

9.

Figure 9. Remove the Nudge Bar

Clamp and Drill the Bumper Beam

Tools: 10mm Drill BitPower Drill

Centre the Nudge Bar to the vehicle, and clamp the Mounting Brackets firmly to the bumper beam.

Using the Mounting Bracket holes as a template, drill through the bumper beam in these 4 locations.

7.

SK612 Page 6 of 6

Figure 10. Modify the Front Bumper Bar Grille

Holden Captiva II - NUDGE BARAccessory Part No. - NBAR0035

Figure 11. Re-fit the Bumper and Radiator Shroud

Re-fit the Bumper and Radiator Shroud

Follow steps #1 to #4 in reverse, to refit the bumper and radiator shroud.

11.

Re-fit the Nudge Bar

Tools: 16mm Socket/Spanner17mm Spanner/Spanner

Re-fit the Nudge Bar to the Mounting Brackets, ensuring adequate clearance between the ends and the bumper. Align to the desired position, and fully tighten.

*** END ***

12.

Figure 12. Re-fit the Nudge Bar

Modify the Front Bumper Bar Grille

Tools: Hacksaw Blade

Cut out three horizontal sections from each side of the front bumper grille, as shown.

10.

CENTRE LINE

CUT AWAY THIS SECTION