hip technology - deloro
TRANSCRIPT
DeloroWear Solutions
DeloroCoatings
DeloroHTM
BI-METALLICS Solid / Powder• powder and base body encapsulated • pressure and heat uniformly applied to all surfaces • diffusion zone generated
Powder / Powder• cooling channel could be integrated into body and a coating could be applied in one step
General Properties• different material properties combined • no phase or zone segregation • uniform microstructure • diffusion bonding • solid coatings thicker than 2mm • special steels and hardfaced layers can be applied
Applications• plastics and food-extrusion machinery • centrifuges • under-the-sea and off-shore equipment • cutting tools • rolls • valves and pumps • broaches… or based on your demands / requirements
For more information or inquiries, please contact:
Your source for reliable Wear Solutionsthat ensure productivity
Deloro Group is dedicated to providing superior and reliable solutions for Wear and Corrosion Protection. When you partner with Deloro, you can expect cost-optimized solutions that will enhance and extend the life of your machinery/parts.
Deloro HTM GmbH Jurastrasse 59 | 2503 Biel / Bienne | SwitzerlandTel.: + 41 32 32817- 80 | Fax: + 41 32 32817- 89E-mail: [email protected]
Offering Bespoke Components, Coating
Services, Consumables and Equipment
Offer high-quality coating services utilizing a wide range of cobalt, nickel, and iron-based
alloys as well as tungsten carbide
Offering HIP Process for
densification, near net shape and bi-metallic components
Leading manufacturing services provider for
highly-demanding air- and vacuum-cast super alloy
investment castingsD
elo-
1610
0-B
_01/
2016
HIP TECHNOLOGY
www.deloro.com
PM steelcapsule
high pressure vessel
pressure
heat
heat
heat
heat
pressure
pres
sure
pres
sure
HOT ISOSTATIC PRESSING For more than 35 years Deloro HTM GmbH has been a global leader in Hot Isostatic Pressing technology. Over the years, due to emerging markets and customer demands, we have extended our capabilities beyond tool HIP to include Powder Metallurgical Steels and Bi-Metallics. We employ a world-renowned flexible production process that enables us to quickly react to changing market needs.
Our HIP products deliver optimum performance and productivity, no matter how challenging your operations are.
Deloro HTM GmbH Qualifications• ISO 9001:2008 • *Norsok M650 for MDS D44 • *Norsok M650 for MDS N01 • densification qualified from Safran Group, Rolls Royce and PCC • FDA-approved
Technical Data of HIP Units
• isostatic pressure upto 140 MPA (mega pascal) or 1400 bar
• temperature upto 2000˚ C
Units Diameter (mm) Length (mm) Maximum
Temp. ( ˚C)Maximum
Pressure (bar)
HIP 1 200 500 2000 1000
247 700 1450 1000
HIP 2 450 1300 2000 1300
HIP 4 600 1700 1400 1100
HIP 3 900 2700 1400 1400
* Final approval expected shortly. Please contact us for more details.
HIP DENSIFICATION SERVICEParts with enclosed porosity can be densified under uniform high pressure and temperature, no encapsulation necessary. Final inspection reveals the increase.
(Note: Only closed porosity can be totally eliminated.)
General Properties• highest possible density • consistent annealed microstructure • exceptionally high static strength • superior dynamic strength • easily polished • no new castings required for defective parts • no segregation or grain growth
Uses• additive manufacturing – “3D printed” parts• hard metals • castings • reannealing • ceramic wear parts • ceramic medical parts
as casted or sintered after HIP redensification
General Properties• maximum abrasion resistance • maximum corrosion resistance • high strength (no porosity) • consistent and fine microstructure • no phase segregation
Materials• low carbon steels • tool steels (HSS…) • stainless steels (duplex, austenitic…) • nickel-base alloys • cobalt-base alloys
POWDER METALLURGYNear Net Shapes / Solid Powder Metallurgical Steel
Powder must be encapsulated – so that gas pressure and heat can be uniformly applied to all surfaces during hot pressing – when producing metallurgical parts. After high pressure sintering the capsule is stripped. Quality is assured by ultrasonic measuring and analysis of the polished section. Parts can then be machined to your specifications.
Better Microstructure through HIP
forged duplex steel HIP duplex steel
www.deloro.com