higrqueh to motors - moog inc.€¦ · • collaborative global support from design to...
TRANSCRIPT
WHAT MOVES YOUR WORLD
ADVANTAGES
• Highpowerandhighdynamicservomotorsprovidehighmachineproductivity
• Scalablesystemarchitecture,customizablehardwareandcollaborativeengineeringsupportreducemachinedevelopmenttimeandincreaseflexibility
• Integratedsystemincorporatesthelatestenergymanagementandmotioncontrolknowhowtoprovideyourcustomerswithworld-classperformance
• Collaborativeglobalsupportfromdesigntocommissioningtoaftermarketservicesincludestools(e.g.,sizing,exampledesign)andtrainingtohelpyourteams
• Qualifiedmotionsystemwithasupplychainabletomeetyourdeliverytimeframesanduptimeexpectations
KEY AppLicATiON MARKETS
• Servopressforautomotiveandindustrialmarkets
• Marinedeckmachinery• Industrialmachinery• Oilandgasexploration
HigH Torque MoTorsDeliveringanintegratedsystembasedonaqualifiedarchitectureforhighservopressproductivity
Customersseekinghighthroughputfornextgenerationmachinesoftenexperiencechallengesfindingaqualifiedelectro-mechanicalsolutionwithhighdynamics,hightorqueandreliableoperation.Tohelpthesecustomers,Moogisofferinganewprimarymotionsystemforservocontrolfrom139kWto1MWwiththehighestdynamicsintheindustry,andanintegratedsystemarchitecturethatprovidescost-savingenergymanagementandhigherproductivity.
Theresultisarobustservosolutiontohelpmachinebuildersdeliverhighperformanceservopressesfor300Tandlargermachines,withtheadvantagescustomersareseeking.Ourdesignisbasedonourprovenhardwareandyoucancountonthisqualifiedsolutiontooperatereliablywithminimaldowntime.
Ourintegratedsystemconsistsofhighpowerservomotors,servodrives,controllers,anenergymanagementsystem,powersuppliesandsoftwaretotransformelectricalenergyintomotion.Tominimizethetimerequiredtobringyournewmachinetomarket,ourofferingincludescollaborativeengineeringsupporttohelpyousimplifyintegrationchallengesandtoolstofacilitatequickermachinedesignandcommissioning.
Weknowmachinebuildersrequireflexibilitysooursystemiscustomizableatboththeproductandsystemlevel.Forexample,oursystemarchitecturescalesfrom139kWto1MWandweofferconvection,fan-cooledandwater-cooledoptions.Youcancountonourbest-in-classproductswithhighpowerandhighdynamicperformancetohelpyouimproveproductivity,minimizedowntimeandbringyournewmachinetomarketfaster.
Sizes630and1,000HighTorqueMotorsfor300TandLargerServoPresses
specificaTions
Motor Length G87 B010H(s)
B030H(s)
B011H(M)
B031H(M)
B012H(L)
B032H(L)
cooling --- forcedair Liquid forced
air Liquid forcedair Liquid
PeakTorque(Mmax)Nm(lb-ft)
8,300(6,122)
11,950(8,814)
20,000(14,752)
PeakPower(Pmax)
kW(hp)
347(465)
565(757)
532(712)
876(1,173)
890(1,192)
1,413(1,894)
PeakCurrent(Imax)
Arms 781 1,250 1,250 2,080 2,140 3,200
NominalTorque(Mrat)
Nm(lb-ft)
2,130(1,571)
2,815(2,076)
3,350(2,471)
4,475(3,301)
5,615(4,142)
7,910(5,834)
NominalSpeed(nN)
rpm 530 800 550 800 550 800
NominalCurrent(IN)
Arms 200 425 340 760 585 1,180
NominalPower(PN)
kW(hp)
118(158)
236(316)
193(258)
375(502)
323(433)
662(323)
ContinuousStallTorque(MCS)
Nm(lb-ft)
2,940(2,169)
3,965(2,925)
4,625(3,411)
6,200(4,573)
7,350(5,421)
10,475(7,726)
ContinuousStallCurrent(ICS)
Arms 275 600 470 1,060 770 1,660
MaximumMechSpeed(nmech)
rpm 1,200
VoltageConstant(kE)
Vrms/100rpm 73.1 45.7 67.6 40.6 65.8 43.8
MotorWeight kg(lbs)
1,375(3,031)
1,300(2,866)
1,650(3,638)
1,575(3,472)
2,150(4,740)
2,050(4,520)
Inertia(J) kg-m2(lb-ft2)
4.0(95)
5.8(138)
8.9(211)
Notes:
I. Performancesaredeclaredat700VDCbusvoltage.
II. ContactMoogfordifferentLowerandHigherSpeedoptions.
III. PerformancesaredeclaredwithoutFieldweakening.ContactMoogforFieldweakeningperformance.
IV. Liquidcooledmotorperformancesaredeclaredat25°C(77°F)waterinlettemperatureand25Liters/minuteflowrate.
V. Fancooledmotorsperformancesaredeclaredat25°C(77°F)ambienttemperature.
1. S2Duty–NTCurvewithoutFieldWeakening(FW)2. S2Duty–NTCurvewithFW3. NPCurvewithFW4. NPCurvewithoutFW5. S1Duty–LiquidCooled6. S1Duty–FanCooled
HTM 630 MOTOR - TEcHNicAL DATATo
rque
& P
ower
N
Torque and Power Characteristics
MCS
MCS
Mmax
Pmax
12
3
4
5
6
Speedn 1.5 * nNnmaxBase Speed
Torque and Power Characteristics
DiMensionaL DeTaiLs
HTM 630 FAN cOOLED
HTM 630 LiqUiD cOOLED
MODEL A(mm(in)) SHAFTEXTENSIONTYPES*
G87-B010H-XXX 792(31.2) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B011H-XXX 912(35.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B012H-XXX 1,142(45.0) Spline,BlindHollowShaft
MODEL A(mm(in)) SHAFTEXTENSIONTYPES*
G87-B030H-XXX 792(31.2) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B031H-XXX 912(35.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B032H-XXX 1,142(45.0) BlindHollowShaft
*ContactMoogformoreinformationondimensionaldetails
*ContactMoogformoreinformationondimensionaldetails
specificaTions
Motor Length G87- C010H (s)
C030H(s)
C011H(M)
C031H(M)
C012H(L)
C032H(L)
cooling --- forcedair Liquid forced
air Liquid forcedair Liquid
PeakTorque(Mmax)Nm(lb-ft)
28,000(20,653)
50,000(36,880)
70,250(51,816)
PeakPower(Pmax)kW(hp)
821(1,100)
1,085(1,454)
1,440(1,930)
1,728(2,316)
2,097(2,810)
2,796(3,747)
PeakCurrent(Imax) Arms 1,860 2,325 3,100 3,720 4,650 6,200
NominalTorque(Mrat)Nm(lb-ft)
7,550(5,569)
9,500(7,007)
14,850(10,953)
17,950(13,240)
20,425(15,065)
24,580(18,130)
NominalSpeed(nN) rpm 360 450 340 425 360 450NominalCurrent(IN) Arms 475 750 890 1,300 1,280 2,075
NominalPower(PN)kW(hp)
285(381)
448(600)
529(709)
799(1,071)
770(1,032)
1,158(1,553)
ContinuousStallTorque(MCS)
Nm(lb-ft)
10,775(7,431)
13,000(9,589)
20,250(14,936)
24,440(18,027)
28,500(21,021)
34,075(25,133)
ContinuousStallCurrent(ICS)
Arms 635 1,035 1,190 1,740 1,800 2,900
MaximumMechSpeed(nmech)
rpm 1,000
VoltageConstant(kE) Vrms/100rpm 109.4 87.6 120 95.8 109.5 82.1
MotorWeight kg(lbs)
3,330(7,341)
3,230(7,121)
4,400(9,700)
4,300(9,480)
5,475(12,070)
5,375(11,850)
Inertia(J) kg-m2(lb-ft2)
26.4(626)
43.4(1,030)
60.6(1,438)
Notes:
VI. Performancesaredeclaredat700VDCbusvoltage.
VII. ContactMoogfordifferentLowerandHigherSpeedoptions.
VIII. PerformancearedeclaredwithoutFieldweakening.ContactMoogforFieldweakeningperformance.
IX. Liquidcooledmotorperformancesaredeclaredat25°C(77°F)waterinlettemperatureand50Liters/minuteflowrate.
IX. Fancooledmotorsperformancesaredeclaredat25°C(77°F)ambienttemperature.
1) S2Duty–NTcurvewithoutFieldWeakening(FW)2) S2Duty–NTcurvewithFW3) NPcurvewithFW4) NPcurvewithoutFW5) S1Duty–Liquidcooled6) S1Duty–Fancooled
HTM 1000 MOTOR - TEcHNicAL DATATo
rque
& P
ower
N
Torque and Power Characteristics
MCS
MCS
Mmax
Pmax
12
3
4
5
6
Speedn 1.5 * nNnmaxBase Speed
Torque and Power Characteristics
DiMensionaL DeTaiLs
HTM 1000 FAN cOOLED
HTM 1000 LiqUiD cOOLED
MODEL A(mm(in)) SHAFTEXTENSIONTYPES*
G87-C010H-XXX 1,115(43.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C011H-XXX 1,415(55.7) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C012H-XXX 1,715(67.5) Spline,BlindHollowShaft
MODEL A(mm(in)) SHAFTEXTENSIONTYPES*
G87-C030H-XXX 1,115(43.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C031H-XXX 1,415(55.7) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C032H-XXX 1,715(67.5) Spline,BlindHollowShaft
*ContactMoogformoreinformationondimensionaldetails
*ContactMoogformoreinformationondimensionaldetails
TURNKEY MOTiON SYSTEM OpTiONS
TheMoogMotionSystemisaproventurnkey,completecabinetsolutionthatenablesflexibleconfigurationstomeetyourexactneeds.Robustliquidandforcedair-cooledoptionsareavailableascomponentsorasseparateslideoutmodulesinintegratedcabinetcompartments.
Amodulardesignapproachoffersflexibilityinsystemconfiguration:
• SupportsintegrationintohybridsystemswithenergystoragetechniquestotheDC-LinkorAC-Grid.• Servodriveswithhighpeakandcontinuouscurrentcapabilitiesallowingpeakcurrentandhighpowertobeachievedfromstandardisedcomponentsinasingledriveorinmaster/followerapproach
• 16fieldbustechnologiesaresupportedasmodules,builtinormountableinthefieldforgreaterflexibilityandeaseofinstallation
• Testedandverifiedsupplysectionssupportactive(AFE)andnon-active(NFE)topologieswithparallelingsupportwithinIUScabinetsections
• AdvancedsafetyfunctionsimplementedinaccordancewiththestandardENIEC61800-5-2withanoptionalboardtohandlesafeI/Oandthemonitoringofactivesafetyfunctionsacrosstheentirehardwarebase
Inaddition,Moog’ssimulationsuiteanddigitalcommissioningtechniqueshelpyouachievepredictableandoptimizedsystemperformance.
standard component ratings
InputVoltageUin,OutputVoltage 400to500VAC(–10%to+10%)465to800VDC(–0%to+0%) 0toUin
InputFrequency,OutputFrequency 45to66Hz 0to320Hz
ControlMethod–ServoDriveFrequencycontrolU/fOpenloopspeed&torquecontrolClosedloopspeedandtorquecontrol
VibrationEN50178/EN60068-2-6
5to150HzDisplacementamplitude0,25mm(peak)at5to15.8HzMaxaccelerationamplitude1Gat15.8to150Hz
ShockEN50178EN60068-2-27
UPSDropTest(forapplicableUPSweights)Storageandshipping:max.15G,11ms(inpackage)
Enclosureclass IP00standardImmunity,Emissions FulfilsallEMCstandardsSafety EN50178,EN60204-1,IEC61800-5-1,CE,UL,CULFunctionalSafety Safetyintegritylevel(SIL)(IEC61508)uptoSIL3
ProfisafecommunicationoverProfibus• SafeTorqueOff(STO)• SafeStop1(SS1)• SafeStop2(SS2)• SafeOperatingStop(SOS)
• SafeBrakeControl(SBC)• SafeLimitedSpeed(SLS)• SafeSpeedRange(SSR)• SafeSpeedMonitor(SSM)
Analogueinputvoltage 0to+10V,Ri=200kΩ,(–10Vto+10Vjoystickcontrol)Resolution0.1%,accuracy±1%
Analogueoutput 0(4)to20mA,RLmax.500Ω,Resolution10bit,Accuracy±2%Digitalinputs(6),Digitaloutputs Positiveornegativelogic,18to30VDC Opencollectoroutput,50mA/48VOvervoltageTriplimit 911VdcRelayOutputs 2programmablechange-overrelayoutputs
Switchingcapacity24VDC/8A,250VAC/8A,125VDC/0.4AMin.switchingload:5V/10mA
ProtectionsOvervoltage,undervoltage,earthfault,mainssupervision,motorphasesupervision,overcurrent,unitovertemperature,motoroverload,motorstall,motorunderload,short-circuitof+24Vand+10Vreferencevoltages
system components ranges air cooled Liquid cooled
ServoDriveRange 1kWto1,200kW 11kWto5,150kWActivefrontEndRange 45kWto3,300kW 129kWto1,762kWBrakeChopperRange 6kWto2,300kW 37kWto833kW
cASE STUDY
Working TogeTHer for MaxiMuM proDucTiviTy
MOOG GLOBAL SUppORT
MoogGlobalSupportisourpromisetouseadynamicandcollaborativeapproachtohelpyousolveyourmachinechallenges.Whetheryouaredevelopinganewgenerationmachineorneedideasandsupportforanexistingdesign,itreflectsourcommitmenttokeepingyourmotioncontrolproductsandsystemsrunningatpeakperformancebyprovidingresponsivesupport.Aroundtheglobein25countries,localteamsoftrainedMoogtechniciansareonstandbywiththeservicesyouneedfromexpressrepairstoexchangeprograms,andon-sitetechnicalsupport.
Therangeofservicesweofferisextensivetomatchyourneeds,yourindustryandthetechnologyofyourproduct.Ourcommitmenttoyougoesbeyondtheinitialcollaborationandinvolvesathoroughunderstandingofyourapplication,yourtechnicalneedsandyouroverallobjectives.GlobalSupportisasreliableandflexibleasourproducts.
Moogprovidestoolstosupportthedesignandcommissioningofyourmachinesandbyworkingtogetherweminimizethetimetobringnewmachinestomarket.
• Ourglobalonsitecommissioningsupportteamswillbetherewhenyouneedthem• Wewillensureyourengineershavetheknowledgetoapplylargepowerservosystemsthoughourspecializedtraining
• Globalpresencewithsupportavailableinpersonandthroughouronlineportals• LocalsalesandapplicationsengineeringteamsaretrainedtoapplyHTMandarereadytoworkwithyou
Visitwww.moogglobalsupport.com tofindaservicecenternearyou.
AKoreanmanufacturerofmechanicalmetalformingpressesrangingfrom100Tto1,200TwasseekingtodevelopitsfirstelectricServoPress.Thedriverwastheintroductionofhighstrengthsteelsandalloysintotheautoindustry,requiringtheuseofservocontroltechnologyinmechanicalpressestopreventfatigueinitiationsitesintheformedparts.
The Request
DevelopanelectricalsolutionthatprovidesfullservomotioncontroloftheServoPresswhiledelivering1,200Tofforceat30strokesperminute.Thesystemmustmanageenergytransferfromthepowergridandstoreenergytodeliverpeakpower.
The Solution
Moogleverageditsscalablemotioncontrolarchitectureandhighpowerservomotorstodelivera
solutiontothecustomerthatmanagesupto2MWofinstan-taneouspower,andprovidesfullmotioncontroloftheServoPress.Ourengineersworkedcloselywiththecustomerduringthedesignphaseofthemachine,sharingelectricalschematicsandpowermanagementstrategieswiththecustomer’sengineeringteam.
Moog’shighpowerServoMotorshavethehighestdynamicresponseintheindustry,enablingthemachineproductivitytobemaximizedandachievethetargetof30strokesperminute.
The Result
Bycloselycollaboratingwithourcustomersfromdesignthroughcommissioning,thedevelopmenttimeforthemachinewasreducedandthecustomerwasabletointroduceanewrangeofServoPressMachineswithminimalcommercialrisk.
Moog has offices around theworld.Formore information or the officenearest you, contact us online.
[email protected] Moog is a registered trademark of Moog inc. and its subsidiaries. all trademarks as indicated herein are the property of Moog inc. and its subsidiaries. ©2019 Moog inc. all rights reserved. all changes are reserved.
HTM series servo Motor Laasner/rev. D, october 2019 cDL49471-en
This technical data is based on current available information and is subject to change at any time. specifications for specific systems or applications may vary.
Forproductinformation,visitmoog.com/industrialForserviceinformation,visitmoogglobalsupport.com
ENERGY MANAGEMENT STRUcTURE
Energy Topology Available Moog Building Blocks Customer's Press Machine
Public Grid
High TorqueMotor (HTM)
ApplicationSoftware
MotionController
Sub Station
Plant Light, Heatand Cooling etc.
Servo Drive
• Flow of Engery and Regenerative Energy• Flow of Control Signal
EnergyStorage
Power SupplyUnit
ENERGY MANAGEMENT STRUcTURE TO REDUcE THE cOST OF ENERGY iN YOUR MAcHiNE
ThelocalenergymanagementsystemthatMooghasdesignedfortheHighTorqueMotorhastwoprimarybenefitsforcustomers:
• Minimizestheenergyrequirementsfromthepublicnetworktosaveenergycosts• Providesthehighestdynamicperformanceforhigherproductivityandsmoothoperationforbetterfinishedpartquality
TheadvancedregenerativepowersupplydesignedbyMoogengineersmeetstheenergyrequirementsofamodernservopressandenablescustomerstorecoverenergyfromthesystem.Therecoveredenergycanbeusedinotherpartsofthefacilityorreturnedtothepublicnetwork(Grid),providingsignificantenergycostsavings.
Moog’sdedicatedservopressapplicationsoftwarehas13motiontypesandsixoperationmodeswithmotionderivedfromposition,speedandtime.Anintegratedjerkcontrolstrategyguaranteessmoothoperationthroughoutthemovementoftheservopress.Theapplicationsoftwareincombinationwiththemotioncontrollerandservodriveprovidetheoptimumuseofenergywiththehighestperformancepossible.
Findouthowourmotioncontrolexpertiseandworldclassproducts,solutionsandservicescanhelpsolveyourmachinechallenges.