highly productive automatic turning with linear direct ... electrical – steel shaft, 80 sec....
TRANSCRIPT
www.dmgmori.com
Highly productive automatic turning with linear Direct Drives
SPRINT linear SeriesSPRINT 20 | 8 linear
SPRINT 42 | 8 linear
SPRINT 42 | 10 linear
SPRINT 32 / 42 linear CLASSIC
1 2
3
4 5
6
Applications and parts
Machine and technology
Control technology
Technical data
The SPRINT linear Series stands for maximum productivity in bar machining of midsize to large batches up to 1.7 in. diameter. This is highlighted by the various stages of expansion with up to 10 axes, linear technology for up to 32.8 ft. / s.² acceleration and a large number of tool pockets. With the SWISSTYPEkit the SPRINT 20 | 8 linear, the SPRINT 42 | 8 linear and the SPRINT 42 | 10 linear can switch from short to long turning, so that both applications can be covered on one machine.
SPRINT linear Series
Fastest cycle times through linear and Direct Drive technology.
Long turning with SWISSTYPEkitShort turning
1: Hydraulics – steel sleeve, 75 sec. machining time 2: Electronics – aluminum drive plate, 60 sec. machining time 3: Electronics – aluminum body, 180 sec. machining time
4: Electrical – steel shaft, 80 sec. machining time 5: Construction machinery – steel bar, 45 sec. machining time6: Hydraulics – steel piston, 110 sec. machining time
75 sec. 60 sec.
180 sec.
80 sec. 45 sec.
110 sec.
02
1
2
3
4
6
5
Highlights1 Linear drive for 1 g. acceleration
+ Linear drive in the X1-axis with 1 g. acceleration for highest dynamics and consistent precision
+ SPRINT 42 | 10 linear with an additional linear drive in the X3-axis
2 Integrated spindle drive with max. 10,000 rpm.
+ Highest dynamics with Direct Drive technology and direct measuring systems for the main and counter spindle as well as for the turret on the SPRINT 42 | 10 linear = highest precision
3 0.3 sec. chip-to-chip time
+ Short downtime with linear drive featuring 1 g. acceleration
+ Up to 30 tools and up to 10 driven tools on the SPRINT 20 | 8 linear
+ Double turret for up to 16 driven tools on the SPRINT 42 | 10 linear
4 Automatic workpiece unloading
+ Automatic unloading on the counter spindle including pneumatic ejector and workpiece unloading belt
+ Shaft unloading device for workpieces up to 31.5 in. through the counter spindle (optional)
5 SWISSTYPEkit, short and
6 long turning on one machine
+ < 15 min. switchover from short to long turning
+ SPRINT 20 | 8 linear: spindle travel extended from 3.1 to 9.4 in.
+ SPRINT 42 | 8 linear: spindle travel extended from 4.7 to 12.6 in.
+ SPRINT 42 | 10 linear: spindle travel extended from 4.7 to 12.6 in.
03
SPRINT linear Series
100% production optimized design.
Max. bar passage ø in. Spindle travel in Z1-axis in. NC-controlled axes
Short and long turning with SWISSTYPEkit
SPRINT 20 | 8 linear ø 0.8 (1.0*) 3.1 / 9.4 8
SPRINT 42 | 8 linear ø 1.7 4.7 / 12.6 8
SPRINT 42 | 10 linear ø 1.7 4.7 / 12.6 10
Short turning
SPRINT 32 linear CLASSIC ø 1.3 (1.4*) 4.7 6 (8*)
SPRINT 42 linear CLASSIC ø 1.7 4.7 6 (8*)
* Optional
Applications and parts
Machine and technology
ê Overview
Control technology
Technical data
SPRINT 20 | 8 linear SWISSTYPEkit44.1 ft.² footprint including the chip conveyor
04
1 2
3
1 : Vertical or steep steel covers in the work area 2 : Automatic workpiece unloading comes standard3 : Up to 22 pockets for driven tools
Highlights
+ Optimal chip fall due to vertical or steep covers in the work area; designed for wet, oil and dry machining
+ 2 Y axes come standard and up to 22 pockets for driven tools; for the machining of complex workpieces
+ Driven tools on the main and counter spindle with up to 7.4 hp. and 21.4 ft. / lbs. – for the best cutting perfor-mance
+ 6-sided complete machining of bars in two setups on the main and counter spindle through synchronous transfer without speed reduction
+ Automatic workpiece unloading and chip conveyor come standard – complete solution for your production
SPRINT 42 | 8 linearSPRINT 42 | 10 linearSWISSTYPEkit: 76.4 ft.² footprint including the chip conveyor
SPRINT 32 / 42 linear CLASSIC95.8 ft.² footprint including the chip conveyor
05
1
3
5
2
4
SPRINT linear Series
Highest stability and consistent precision – highly dynamic drives in all axes for short machining times and minimal downtime.
Applications and parts
Machine and technology
ê Concept
Control technology
Technical data
Highly stable machine design*
1 Highest stability
Constant rigidity through robust and widely-spaced ball bearing guides (main and counter spindle: X1 / X2: 14.8 / 17.7 in.)
2 Optimal chip fall
Steep covers and free downward chip fall – no thermal effects
3 Thermal stability
Thermally stable cast-iron base in a flatbed design
4 Maximum precision
Direct measuring systems for the main and counter spindle, including for the turret on the SPRINT 42 | 10 linear
5 Highest consistent precision
Linear drive in the X1-axis with 1 g. acceleration for highest dynamics and consistent precision; SPRINT 42 | 10 linear with an additional linear drive in the X3-axis
* Note: performance may vary on CLASSIC machines
06
linearDRIVE
4
Linear drive – minimal maintenance costs, maximum precision and productivity
+ 60-month warranty on the linear drives
+ Highest consistent precision, hardly any wearing parts
+ Fastest acceleration, no mechanical transmission elements
+ Lower service costs, less maintenance
+ Less maintenance, fewer wearing parts
+ Lower production costs, through less maintenance
1: 0.65 sec. spindle acceleration for the main and counter spindle from 0 to 5,000 rpm.,10,000 rpm. max. speed on the SPRINT 20 | 8 linear2: Up to 0.3 sec. chip-to-chip time due to fast linear gang tool slides, or turret with Direct Drive on the SPRINT 42 | 10 linear 3: Up to 6,800 rpm. driven tools, up to 21.4 ft. / lbs. torque and 7.4 hp. (40% DC)4: 0.5 to 1 g. acceleration and 1,574.8 ipm. rapid traverse for highest dynamics and fastest positioning through the linear drive in the X1-axis; additional linear drive in the X3-axis on the SPRINT 42 | 10 linear
1 2 3
07
Applications and parts
Machine and technology
ê SWISSTYPEkit
Short turning / Long turning
Control technology
Technical data
Short turning
Long turning with SWISSTYPEkit
0808
SPRINT linear Series
SWISSTYPEkit: < 15 min. switchover from short to long turning.
Highlights + Highest flexibility through short and long turning on one machine
+ Vibration-free machining with driven guide bush and spindle synchronization
+ Easy retooling: assembly of the guide bush and control adjustments via menu navigation
+ SPRINT 20 | 8 linear: 9.4 in. spindle travel instead of 3.1 in.
+ SPRINT 42 | 8 and 42 | 10 linear: 12.6 in. spindle travel instead of 4.7 in.
Short turning Long turning with SWISSTYPEkit
1: Automotive – connector, ø 1.0 × 2.2 in., 120 sec. machining time 2: Fluid / Hydraulic – nozzle, ø 1.7 × 2.8 in., 150 sec. machining time
3: Automotive – torsion bar spring, ø 0.5 × 5.5 in., 40 sec. machining time4: Engineering – shaft, ø 1.4 × 6.3 in., 150 sec. machining time
2 4
31
09
120 sec. 40 sec.
150 sec.150 sec.
2
3 4
1
SPRINT linear Series
Practical tool solutions – Polygon turning to thread whirling.
Special tools + Polygon turning through synchronization between the main
and counter spindle and a polygonal rotary disk that comes standard
+ High-frequency unit with up to 80,000 rpm., e.g. for milling a Torx profile in screw heads, drilling of micro-holes or whirling of internal threads
+ Patented unit for external thread whirling with Direct Drive • Machining of up to 0.6 in. diameters, adjustable angle ± 15° • Cooled Direct Drive motor with 5.9 ft. / lbs. of torque and 2.7 hp. (10% DC), speed range of 1,500 to 4,000 rpm.
1: Medical – bone screw made of titanium, 40 sec. machining for the T15 Torx profile2: High-frequency unit for milling with up to 80,000 rpm.3: Medical – bone screw made of titanium, 140 sec. machining time for thread whirling (ø 0.2 × 1.8 in.), 280 sec. total machining time 4: Thread whirling unit with Direct Drive for the shortest machining time
Applications and parts
Machine and technology
ê Special tools
Control technology
Technical data
10
5
5: Hydraulics – connector, ø 1.0 x 2.2 in., 75 sec. machining time incl. polygonal turned hexagonal profile 6: Polygon turning tool with 3 cutting edges for a hexagonal profile
Work area of the SPRINT 20 | 8 linear with 80,000 rpm. high-frequency unit and special tools for thread whirling.
6
11
linearDRIVE
SPRINT 20 | 8 linear Highlights + Integrated spindle drives with up to 10,000 rpm. for the main
and counter spindle
+ Bar machining up to ø 1.0 in. (standard = 0.8 in.)
+ 2 gang tool slides for up to 30 tools: 5 driven tools for the main spindle (slide 1) 5 driven tools (optional) for the counter spindle (slide 2)
+ SWISSTYPEkit for short and long turning on one machine, spindle travel extended from 3.1 to 9.4 in.
* with SWISSTYPEkit
Work area of the SPRINT 20 | 8 linear with 2 gang tool slides for up to 30 tools.
Applications and parts
Machine and technology
ê Highlights
Control technology
Technical data
SPRINT 20 | 8 linear and SPRINT 42 | 8 linear
Up to three linear gang tool slides for up to 30 tools.
+ Linear drive in X1 with 1 g. acceleration for highest dynamics and consistent precision
+ 6 + 2 axes, two Y axes come standard
+ Up to 2 tools can be used simultaneously
+ Automatic unloading for workpieces up to 6.7 in. comes standard (4.7 in. on the SPRINT 20 | 8 linear)
+ 0.3 sec. chip-to-chip time with a linear drive featuring 1 g. acceleration for short downtimes
+ Energy efficiency: automatic machine shut-off
X1 = 2.0 in.
Y1 = 13.8 in.
Z1 = 3.1in. /9.4 in.*
Y2 = 4.7 in.
Z2 =11.8 in.
X2 =9.4 in.
C1
C2
12
linearDRIVE
SPRINT 42 | 8 linear Highlights + Integrated spindle drives with 6,500 rpm. for the main and
counter spindle
+ Bar machining up to ø 1.7 in.
+ Up to 3 gang tool slides for up to 26 tools: 4 driven tools for the main spindle (slide 1) 4 driven tools for the counter spindle (slide 2) 2 driven tools (optional) for machining on the main spindle
+ SWISSTYPEkit for short and long turning on one machine, spindle travel lengthened from 4.7 to 12.6 in.
* with SWISSTYPEkit
Work area of the SPRINT 42 | 8 linear with 3 gang tool slides for up to 26 tools.
X1 = 2.0 in.
Y2 = 11.8 in.
Y1 = 13.8 in.
Z1 = 4.7in. /12.6 in.**
X2 = 12.2 in.
Z2 = 13.8 in.
C2
C1
13
3
21
DIRECTDrive
SPRINT 42 | 10 linear
Two linear drives and up to 38 driven tools.
+ Linear drive in X1 and X3 with 1 g. acceleration for highest dynamics and consistent precision
+ 8 + 2 axes, two Y axes come standard
+ Integrated spindle drives with 6,500 rpm. for the main and counter spindle
+ Bar machining up to ø 1.7 in.
+ 2 linear gang tool slides for up to 14 tools, 4 driven tools for the main spindle 2 driven tools (optional) for the counter spindle
+ Double turret with 16 pockets for driven tools, up to 32 tools with double tools possible (turret driven with torque drive)
+ Up to 3 tools can be used simultaneously for quick cycle times
+ Automatic unloading for workpieces up to 6.7 in. comes standard
+ Energy efficiency: automatic machine shut-off
+ SWISSTYPEkit for short and long turning on one machine, spindle travel extended from 4.7 to 12.6 in.
1: Torque drive and pockets for up to 16 driven tools2 + 3: 3 tools in simultaneous operation: parallel machining with 2 driven tools on the main spindle and machining with one tool on the counter spindle
Double turret with Direct Drive
+ Double turret for up to 16 driven tools with 2.9 hp. and 5.2 ft. / lbs. of torque
+ Shortest downtime with a 0.3 sec. indexing time (180°) for a 0.95 sec. chip-to-chip time
+ Highest precision and process reliability through the direct measuring system
Applications and parts
Machine and technology
ê Highlights
Control technology
Technical data
14
linearDRIVE
linearDRIVE
Work area of the SPRINT 42 | 10 linear with 2 linear gang tool slides and double turret for up to 46 tools.* with SWISSTYPEkit
X1 = 2.0 in.
Y1 = 13.8 in.
Y3 = 2.4 in.(+ /- 1.2)
X3 = 3.1 in.
Z3 = 5.9 in.
Z1 = 4.7 in. /12.6 in.*
Z2 = 12.6 in.
X2 = 12.2 in.
C1
C2
15
12
3
4
SPRINT 32 | 42 linear CLASSIC
With up to 8 driven NC axes.
+ Linear drive in X1 with 1 g. acceleration for highest dynamics and consistent precision
+ 6 + 2* axes, two Y axes come standard
+ 3 gang tool slides for up to 26 tools: 4 driven tools for the main spindle (slide 1) 4 driven tools for the counter spindle (slide 2) 3 driven tools (optional) for machining on the main spindle (slides X2 / Z2)
+ Automatic workpiece unloading for workpieces up to 4.7 in. comes standard
* Optional
Design SPRINT linear CLASSIC
1 Constant rigidity
with the highly stable machine bed in the monoBLOCK® design
2 Optimal chip fall
through steep covers and free chip fall directly downward – no thermal effects
3 Highest precision
via the direct measuring system in the X1-axis with a linear drive
4 Highest dynamics
through the linear drive in the X1-axis with 1 g. acceleration for highest dynamics and consistent precision
Applications and parts
Machine and technology
ê Highlights
Control technology
Technical data
16
linearDRIVE
Work area of the SPRINT 42 linear with 3 linear gang tool slides for up to 26 tools.
SPRINT 32 linear CLASSIC + Spindle drives with up to 8,000 rpm.
for the main and counter spindle
+ Bar machining up to ø 1.4* (1.3) in.
SPRINT 42 linear CLASSIC + Spindle drives with 6,500 rpm. for
the main and counter spindle
+ Bar machining up to ø 1.7 in.
Y2 = 12.8 in.
X1 = 2.6 in.
Y1 = 13.8 in.
Z1 = 4.7 in. X2 = 10.4 in.
Z2 = 12.6 in.C1*
C2*
17
SPRINT linear Series
Main drives with Direct Drive technology for best cutting performance.
SPRINT linear20 | 8
SPRINT linear 42 | 8, 42 | 10 and 32 / 42 CLASSIC
Performance turning 9SMnPb28 Main- / counter spindle
Main spindle Counter spindle
Speed rpm. 10,000 6,300 (8,000) 6,300 (8,000)
Bar diameter in. 0.8 1.7 1.7
Metal removal rate in.³/ min. 7.0 11.6 8.5
Cutting depth in. 0.1 0.1 0.1
Feed rate in. / rev. 0.01 0.01 0.01
Spindle speed rpm. 2,800 1,600 1,800
Metal removal rate in.³/ min. 4.0 7.0 7.3
Cutting depth (radial) in. 0.2 0.3 0.2
Feed rate in. / rev. 0.004 0.004 0.004
Spindle speed rpm. 2,500 1,600 1,800
ø U drill ø in. 0.6 1.3 1.0
Feed rate in. / rev. 0.003 0.004 0.004
Applications and parts
Machine and technology
ê Spindle options
ê Performance diagrams
Control technology
Technical data
18
SPRINT linear Series
Performance diagrams
SPRINT linear20 | 8
SPRINT linear 42 | 8, 42 | 10, 42 CLASSIC
SPRINT linear 32 CLASSIC
Main- / counter spindle
Main spindle Counter spindle Main spindle Counter spindle
Speed rpm. 10,000 6,500 6,500 8,000 8,000
Power (30 min / 100 % DC)
hp. 7.4 / 5.0 10.1 / 7.4 7.4 / 5.0 10.1 / 7.4 7.4 / 5.0
Torque (30 min / 100 %)
ft. / lbs. 10.3 / 6.9 37.8 / 27.7 21.5 / 14.5 24.0 / 17.6 21.5 / 14.5
Acceleration sec. (rpm.) 0.6 (5,000) 0.4 (3,250) 0.3 (3,250) 0.6 (4,000) 0.4 (4,000)
Max. turning diameter in. 0.8 (1.0)* 1.7 1.5 1.3 (1.4)* 1.3
* Optional
S1 (100% DC) 5.0 hp.S1 (100% DC)
6.9 ft./lbs.
S2 (30 min. DC) 7.4 hp.
S2 (30 min. DC) 10.3 ft./lbs.
2,00
0
4,00
0
6,00
0
8,00
0
10,0
00
11.1
8.9
6.6
4.4
2.2
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
6.7
5.4
4.0
2.7
1.3
5.4
8.0
2.7
7,00
0
8,00
0
4,00
0
6,00
0
2,00
0
44.3
29.5
14.8
S2 (30 min. DC) 24.0 ft./lbs.
S1 (100% DC) 17.6 ft./lbs.
S2 (30 min. DC) 10.1 hp.
S1 (100% DC) 7.4 hp.
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
SPRINT 20 | 8 linear SPRINT 32 linear CLASSIC
10,000 rpm. // Main / Counter spindle 8,000 rpm. // Main spindle
5.4
8.0
2.7
6,50
0
6,00
0
3,00
0
4,00
0
2,00
0
1,00
0
44.3
29.5
14.8
5,00
0
S2 (30 min. DC) 37.8 ft./lbs.
S1 (100% DC) 27.7 ft./lbs
S2 (30 min. DC) 10.1 hp.
S1 (100% DC) 7.4 hp.
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
5.4
6.7
2.7
1.3
4.0
8,00
0
6,00
0
7,00
0
4,00
0
2,00
0
36.9
22.1
29.5
14.8
7.4
S2 (30 min. DC) 21.5 ft./lbs.
S1 (100% DC) 14.5 ft./lbs.
S2 (30 min. DC) 7.4 hp.
S1 (100% DC) 5.0 hp.
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
SPRINT linear 42 | 8, 42 | 10, 42 CLASSIC SPRINT linear 42 | 8, 42 | 10, 32 / 42 CLASSIC
6,500 rpm. // Main spindle 6,500 (8,000) rpm. // Counter spindle
19
SPRINT linear Series
Up to 38 driven tools – up to 6,800 rpm., or 21.4 ft. / lbs. torque.
1.3
1.7
1.0
0.7
0.3
3.0
3.7
2.2
1.5
0.7
4,00
0
5,00
0
6,00
0
3,00
0
2,00
0
1,00
0
S6 (40% DC) 2.1 ft./lbs.
S6 (40% DC) 1.7 hp.
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
1.3
1.7
1.0
0.7
0.3
5.9
7.4
4.4
3.0
1.5
3,45
0
3,00
0
2,00
0
1,00
0
S6 (40% DC) 3.7 ft./lbs.
S6 (40% DC) 1.7 hp.
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
SPRINT 20 | 8 linear
6,000 rpm., 1.7 hp., 2.1 ft. / lbs. 3,450 rpm., 1.7 hp., 3.7 ft. / lbs.
5.4
6.7
4.0
2.7
1.3
29.5
36.9
22.1
14.8
7.4
4,00
0
5,00
0
6,00
0
6,50
0
3,00
0
2,00
0
1,00
0
S2 (30 min. DC) 21.5 ft./lbs.
S6 (30 min. DC) 7.4 hp.
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
1.1
1.3
0.8
0.5
0.3
3.0
3.7
2.2
1.5
0.7
4,00
0
5,00
0
6,00
0
3,00
0
2,00
0
1,00
0
S6 (40% DC) 2.6 ft./lbs.
S6 (40% DC) 1.5 hp.
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
SPRINT linear 42 | 8, 32 / 42 CLASSIC SPRINT 42 | 10 linear
6,500 rpm., 7.4 hp., 21.5 ft. / lbs. 6,000 rpm., 1.5 hp., 2.6 ft. / lbs.
5.4
6.7
4.0
2.7
1.3
4.4
5.5
3.3
2.2
1.1
4,00
0
5,00
0
6,00
0
6,80
0
3,00
0
2,00
0
1,00
0
S6 (40% DC) 6.2 hp.
S6 (40% DC) 4.8 ft./lbs.
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
SPRINT linear 42 | 8, 42 | 10
6,800 rpm., 6.2 hp., 4.8 ft. / lbs. 4,500 rpm., 6.2 hp., 7.2 ft. / lbs.
5.4
6.7
4.0
2.7
1.3
5.9
7.4
4.4
3.0
1.5
4,00
0
4,53
3
3,00
0
2,00
0
1,00
0
S6 (40% DC) 6.2 hp.
S6 (40% DC) 7.2 ft./lbs.
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
Applications and parts
Machine and technology
ê Tools
ê Performance diagrams
Control technology
Technical data
20
2.0
2.7
1.3
0.7
4.4
5.9
3.0
1.5
4,00
0
5,00
0
3,00
0
2,00
0
S6 (40% DC) 5.2 ft./lbs.
S6 (40% DC) 2.9 hp.
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
1.1
1.3
0.8
0.5
0.3
3.0
3.7
2.2
1.5
0.7
4,00
0
3,30
0
5,00
0
3,00
0
2,00
0
1,00
0
S6 (40% DC) 3.2 ft./lbs.
S6 (40% DC) 1.5 hp.
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
SPRINT 42 | 10 linear SPRINT linear 32 / 42 CLASSIC
5,000 rpm., 2.9 hp., 5.2 ft. / lbs. 5,000 / 3,300 rpm., 1.5 hp., 3.2 ft. / lbs.
(Type)Number × SpeedPower // Torque (40 % DC)
SPRINT linear20 | 8
SPRINT linear 42 | 8
SPRINT linear42 I 10
SPRINT linear32 / 42 CLASSIC
Gang tool slide 1
2 × 6,000 rpm.1.7 hp. // 2.1 ft. / lbs.
3 × 3,450 rpm.1.7 hp. // 3.7 ft. / lbs.
2 × 6,800 rpm.6.2 hp. // 4.8 ft. / lbs.
2 × 4,550 rpm.6.2 hp. // 7.2 ft. / lbs.
2 × 6,000 rpm.6.2 hp. // 4.8 ft. / lbs.
2 × 4,500 rpm.6.2 hp. // 7.2 ft. / lbs.
2 × 2,500 rpm.1.5 hp. // 3.2 ft. / lbs.
2 × 3,300 rpm.1.5 hp. // 4.9 ft. / lbs.
Gang tool slide 2
2* × 6,000 rpm.1.7 hp. // 2.1 ft. / lbs.
3* × 3,450 rpm.1.7 hp. // 3.7 ft. / lbs.
2 × 6,800 rpm.6.2 hp. // 4.8 ft. / lbs.
2 × 4,550 rpm.6.2 hp. // 4.8 ft. / lbs.
2* × 6,000 rpm.1.5 hp. // 2.6 ft. / lbs.
2 × 5,000 rpm.1.5 hp. // 3.2 ft. / lbs.
2 × 3,300 rpm.1.5 hp. // 4.9 ft. / lbs.
Gang tool slide 3 –
2* × 6,500 rpm.7.4 hp. // 21.5 ft. / lbs.
(30 min. DC // on the counter spindle)
(16-pocket turret)16 × 5,000 rpm.
2.9 hp. // 5.2 ft. / lbs.(double tools possible)
3* × 6,500 rpm.7.4 hp. // 21.5 ft. / lbs.
(30 min. DC // on the counter spindle)
* Optional
21
1
2
3
4
5
6
SPRINT linear Series
Technology expertiseSPRINT linear – short turning.
1: Disc // SPRINT 20 | 8 linear
Industry / MaterialBar diameter
Workpiece dimensionsMachining time
Highlight
Machine construction / CK451.0 in. (h11) ø 0.9 x 2.0 in.85 sec.Heavy machining on the main spindle
2: Connector // SPRINT 42 | 8 linear
Industry / MaterialBar diameter
Workpiece dimensionsMachining time
Highlight
Electrical / aluminum1.1 in. (h11) ø 1.1 x 2.6 in.75 sec.Polygon turning on the counter spindle
3: Distributor body // SPRINT 42 | 8 linear
Industry / MaterialBar diameter
Workpiece dimensionsMachining time
Highlight
Fittings / brass1.7 in. (h11) ø 1.6 x 2.6 in.210 sec. Heavy machining with driven tools
4: Clamping part // SPRINT 42 | 10 linear
Industry / MaterialBar diameter
Workpiece dimensionsMachining time
Highlight
Hydraulics / 16MnCr51.2 in. (h11) 0.6 x 1.0 x 1.4 in.110 sec. Parallel machining with 2 Y axes
5: Shaft with teeth // SPRINT 42 | 10 linear
Industry / MaterialBar diameter
Workpiece dimensionsMachining time
Highlight
Hydraulics / CK45 1.4 in. (h11)ø 1.3 x 5.5 in.170 sec.Gear hobbing
6: Distributor // SPRINT 42 | 10 linear
Industry / MaterialBar diameter
Workpiece dimensionsMachining time
Highlight
Hydraulics / CK451.5 in. (h11) ø 1.5 x 3.0 in.120 sec.Parallel machining with 2 Y axes on the main spindle
Applications and parts
Machine and technology
ê Applications and parts
Control technology
Technical data
22
SPRINT linear Series
Technology expertiseSPRINT linear – long turning.
2
3
4
5
6
1: Screw // SPRINT 20 | 8 linear
Industry / MaterialBar diameter
Workpiece dimensionsMachining time
Highlight
Medical technology / titanium0.4 in. (h9)ø 0.4 x 2.6 in.210 sec.Direct Drive thread whirling
2: Axis // SPRINT 20 | 8 linear
Industry / MaterialBar diameter
Workpiece dimensionsMachining time
Highlight
Hydraulics / CK450.6 in. (h9) ø 0.6 x 4.5 in.250 sec.Deep hole drilling
3: Control piston // SPRINT 20 | 8 linear
Industry / MaterialBar diameter
Workpiece dimensionsMachining time
Highlight
Hydraulics / 16MnCr50.6 in. (h9)ø 0.6 x 7.1 in.120 sec.Machining with SWISSTYPEkit
4: Carrier // SPRINT 42 | 8 linear
Industry / MaterialBar diameter
Workpiece dimensionsMachining time
Highlight
Machine construction / AlSi 3040.8 in. (h9) ø 0.7 x 4.9 in.210 sec.Machining with SWISSTYPEkit
5: Spindle // SPRINT 42 | 10 linear
Industry / MaterialBar diameter
Workpiece dimensionsMachining time
Highlight
Machine tools / ETG1000.6 in. (h9)ø 0.6 x 8.9 in.65 sec.Workpiece unloading via the counter spindle
6: Spindle // SPRINT 42 | 10 linear
Industry / MaterialBar diameter
Workpiece dimensionsMachining time
Highlight
Machine construction / CK451.6 in. (h11) ø 1.5 x 7.9 in.280 sec.Deep hole drilling
1
23
SPRINT linear Series
DMG SLIMline® control panel with Fanuc 310i.
Highlights + 8 controlled NC axes with 2 channels,
or 10 NC axes with 3 channels on the SPRINT 42 | 10 linear
+ 15" screen with status icons and softkey menu
+ ASCII keyboard and mouse
+ Ethernet interface
+ USB interface
+ Tool wear monitoring system (Tool Monitor) for FANUC*
+ Software for managing sister tools*
* Optional
Applications and parts
Machine and technology
Control technology
Technical data
24
SPRINT linear Series
Up to 30 % energy savings – energy efficiency of DMG machines.
Efficient – Optimal construction
+ Optimal drive configuration
+ Regenerative drives
+ Regulated units*
+ Minimized friction
* Optional
Energy SavingIntelligent technology saves you up to 30% in energy costs over the life of your DMG machine tool.
DMG AUTOshutdown:
Intelligent standby control to avoid unnecessary energy consumption during idle times.
Efficient – Intelligent control
+ Process optimization
+ DMG AUTOshutdown
25
DMG MORI recommends
Applications and parts
Machine and technology
Control technology
Technical data
ê Work areas
ê Technical data
ê Options
SPRINT linear Series
Work areas
72.0 85
.1
15.039
.6
Machine zero point
42.4
151.8
282.3
125.1
SPRINT 20 | 8 linear // 44.1 ft.² footprint including chip conveyor
Front view with bar loader Top view with bar loader
23.6
77.9 91
.1
43.5
306.5
Machine zero point
57.4
190.7
141.9
SPRINT linear 42 | 8 , 42 | 10 // 76.4 ft.² footprint including chip conveyor
Front view with bar loader Top view with bar loader
76.1 89
.4
45.5
43.3
Machine zero point
65.4
170.4
210.7
334.4
SPRINT linear 32 / 42 CLASSIC // 95.8 ft.² footprint including chip conveyor
Front view with bar loader Top view with bar loader
26
SPRINT linear 20 | 8SPRINT linear 42 | 8
SPRINT linear 42 | 10
SPRINT linear 32 / 42 CLASSIC
Number of axes 6 + 2 6 + 2 8 + 2 6 + 2*
Main spindle
Z1 travel (spindle stroke) in. 3.1 / 9.4** 4.7/12.6** 4.7 / 12.6** 4.7
Max. bar passage in. 0.8 (1.0*) 1.7 1.7 1.3 (1.4*) // 1.7
Drive as an integrated spindle motor (ISM) C-axis (0.001°) C-axis (0.001°)*
Speed rpm. 10,000 6,500 6,500 8,000 // 6,500
Drive power (S2 30 min / 100 % DC) hp. 7.4 / 5.0 10.1 / 7.4 10.1 / 7.4 10.1 / 7.4
Torque (S2 30 min / 100 % DC) ft. / lbs. 10.3 / 6.9 51.2 / 37.5 37.8 / 27.7 24.0 / 17.6 // 37.8 / 27.7
Acceleration rpm. / sec. 5,000 / 0.6 3,250 / 0.4 3,250 / 0.4 3,250 / 0.4
Counter spindle
Max. bar passage in. 0.8 (1.0*) 1.5 1.5 1.3 // 1.5
Drive as an integrated spindle motor (ISM) C-axis (0.001°) C-axis (0.001°)*
Speed rpm. 10,000 6,500 6,500 8,000 / 6,500
Drive power (S2 30 min / 100 % DC) hp. 7.4 / 5.0 7.4 / 10.1 7.4 / 10.1 7.4 / 5.0
Torque (S2 30 min / 100 % DC) ft. / lbs. 10.3 / 6.9 21.5 / 14.5 1.5 / 14.5 1.5 / 14.5
Acceleration rpm. / sec. 5,000 / 0.6 3,250 / 0.3 3,250 / 0.3 3,250 / 0.3
Work area / Travels
Rapid traverse speed of the linear axes ipm. 1,574.8 (Y1 = 1,181.1) 1,574.8 1,574.8 (Y1 = 1,181.1) 1,181.1 (X2 = 708.7)
Acceleration of the linear axes (linear / conventional) ft. / s.2 32.8 / 16.4 32.8 / 16.4 32.8 / 16.4 32.8 / 16.4
Gang tool slide 1
X1 (linear) / Y1 travel in. 2.0 / 13.8 2.0 / 13.8 32.8 / 16.4 2.6 / 13.8
Gang tool slide 2
Y2 travel in. 4.7 11.8 fix 12.8
Counter spindle
X2 / Z2 travel in. 9.4 / 11.8 12.2 / 13.8 12.2 / 12.6 10.4 / 12.6
Turret tool carrier
X3 (linear) / Y3 / Z3 travel in. – – 3.1 / 2.4 (± 1.2) / 5.9 –
Tool carrier / Tool holder Gang tool slide 1
Fixed turning tools / Front tools 6 / 6 6 / – 6 / – 6 / –
Driven tools 5 4 4 4
Maximum speed rpm. 6,000 6,800 6,800 5,000
Maximum power / Torque (40 % DC) hp. // ft. / lbs. 1.7 / 3.7 6.2 / 7.2 1.5 / 2.6 1.1 / 6.6
Tool carrier / Tool holder Gang tool slide 2
Fixed turning tools / Front tools 4 / 4 4 / 6 1 / 3 3 / 4
Alternative* fixed / driven front tools – – 2 / 2 –
Driven tools 5* 4 – 4***
Maximum speed rpm. 6,000 6,800 6,000 5,000
Maximum power / Torque (40 % DC) hp. // ft. / lbs. 1.7 / 3.7 6.2 / 7.2 6.2 / 7.2 1.5 / 4.9
Tool carrier / Tool holder Gang tool slide 3 (on the counter spindle)
Standard: fixed front tools – 3 – 5
Alternative* fixed / driven front tools – 1 / 2 – 2 / 3
Maximum speed rpm. – 6,500 – 6,500
Maximum power / Torque (30 min / 40 % DC) hp. // ft. / lbs. – 7.4 / 21.5 – 7.4 / 21.5
Tool holder turret
Tool pockets / for driven tools – – 16 (2 × 8) / 16 –
Maximum speed rpm. – – 5,000 –
Maximum power / Torque (40 % DC) hp. // ft. / lbs. – – 2.9 / 5.2 –
* Optional, ** Optional with SWISSTYPEkit, *** Standard on machines with C axes
SPRINT linear Series
Technical data
SPRINT linear 20 | 8
SPRINT linear 42 | 8
SPRINT linear 42 | 10
SPRINT linear 32 / 42 CLASSIC
Tools
5 driven tools on gang tool slide 2, incl. 5 spindles with collet chuck
• – – –
Drive unit for driven tools on the counter spindle for machining on the main spindle (quantity)
– •(2) – •(3)
Drive unit for driven tools on the counter spindle on carrier 2,for rear-sided machining on the counter spindle (quantity)
•(5) Standard (4) •(2)Standard with
a C-axis (4)
Bar machining
SWISSTYPEkit – conversion kit from short turning to long turning, incl. guide bush with spindle synchronization
• • • –
Bar machining up to ø 1.0 in., hexagons up to max. 0.8 in., squares up to max. 0.7 in.
• – – –
Bar loading magazine for max. bar lengths of 10.5 to 14.4 ft. • • • •
Spindle liner for the main spindle • • • •
Shaft unloading device through the counter spindle: up to 23.6 or 31.5 in. workpiece lengths
• • • •
Shaft unloading device: spindle liner for counter spindle • • • •
Coolant and chip disposal
Hinged chip conveyor, chip ejection height: 33.5 in. (not compatible with shaft unloading device)
– • • •
Rinsing of the counter spindle chuck with coolant • • • •
290.1 psi. internal coolant system for oil and emulsion, 158.5 gal., 0.002 in. filtration, cooling unit
• • • •
Oil mist extraction device • • • •
Control
Tool wear monitoring • • • •
Sister tool management system • • • •
DMG Netservice // DMG Service Agent • • • •
Also available
Machine adaptation for high environmental temperatures up to 122° F (tropical package)
• • • •
• Optional, – Not available
SPRINT linear Series
Options
SPRINT linear 20 | 8
SPRINT linear 42 | 8
SPRINT linear 42 | 10
SPRINT linear 32 / 42 CLASSIC
Machine
Machine footprint incl. chip conveyor ft.2 44.7 76.0 76.0 95.6
Chip conveyor discharge height in. 15.0 23.6 23.6 45.5
Machine height in. 72.0 77.9 77.9 76.1
Machine weight lbs. 9,920.8 14,550.5 15,211.9 12,125.4
Control
DMG SLIMline® featuring a 15" screen and Fanuc 310i
Number of spindles (C-axes) 2 2 2 2*
Number of linear axes 6 6 8 6
Number of channels 2 2 3 2
* Optional
SPRINT 42 | 10 linear Parallel machining with upto three tools for maximum productivity.
www.dmgmori.comAlways close by!
MO
NTFO
RT
ADVERTIS
ING
PR
O.D
5925
/051
3US
/D57
45/1
13A
D23
S
ubje
ct t
o m
odif
icat
ion.
T
echn
ical
upd
ate
righ
ts r
eser
ved.
The
mac
hine
s de
pict
ed h
ere
may
incl
ude
som
e op
tion
s, e
quip
men
t an
d C
NC
alt
erna
tive
s.
DMG MORI ELLISON165 Admiral Blvd., Mississauga, ON L5T 2T3, CanadaTel.: (905) 795-2891, Fax: (905) 795-0393, [email protected], www.dmgmori.com
DMG MORI USA
2400 Huntington Blvd.
Hoffman Estates, IL 60192
Tel.: (847) 593-5400
Fax: (847) 593-5433
DMG MORI MEXICO
Acceso III #14, Bodega 11
Parque Industrial Benito Juarez
Queretaro, Qro. C.P. 76120, México
Tel.: +52 (442) 209-5072
Fax: +52 (442) 209-5073
DMG MORI ELLISON
165 Admiral Blvd.
Mississauga, ON L5T 2T3, Canada
Tel.: (905) 795-2891
Fax: (905) 795-0393
DMG MORI SOUTH AMERICA
Rua Dr. Luiz Migliano · 173
05711-000 São Paulo, Brazil
Tel.: (+55) 11 / 3742-5000
Fax: (+55) 11 / 3773-8855
North America South America
DMG MORI GERMANY
Riedwiesenstrasse 19
D-71229 Leonberg
Tel.: +49 (0) 71 52 / 90 90 - 0
Fax: +49 (0) 71 52 / 90 90 - 22 44
DMG MORI EUROPE
Lagerstrasse 14
CH-8600 Dübendorf
Tel.: +41 (0) 44 / 8 01 12 - 40
Fax: +41 (0) 44 / 8 01 12 - 31
DMG MORI ASIA
3 Tuas Link 1
Singapore 638584
Tel.: +65 66 60 66 88
Fax: +65 66 60 66 99
Europe Asia