highly ordered titania nanotube arrays with square, triangular, and sunflower structures
TRANSCRIPT
This journal is c The Royal Society of Chemistry 2011 Chem. Commun., 2011, 47, 10085–10087 10085
Cite this: Chem. Commun., 2011, 47, 10085–10087
Highly ordered titania nanotube arrays with square, triangular, and
sunflower structures
Bo Chen, Kathy Lu* and Jeffrey Allen Geldmeier
Received 5th June 2011, Accepted 18th July 2011
DOI: 10.1039/c1cc13342j
Focused ion beam guided anodization enables the fabrication of
TiO2 nanotubes in a square arrangement with square cell shapes
and in a graphite lattice arrangement with triangular cell shapes,
which is impossible through self-organized anodization. TiO2
nanotubes in sunflower patterns are also obtained, which demon-
strates the great potential of guided anodization in fabricating
asymmetrical nanotubes.
Vertically aligned TiO2 nanotube arrays have attracted consider-
able attention because of their application potentials in dye-
sensitized solar cells,1–4 water photoelectrolysis,5,6 sensors,7–9
and lithium-ion batteries.10,11 For dye-sensitized solar cells,
TiO2 nanotube arrays provide direct electron transport pathways
and large internal surface area to improve the light harvesting
efficiency and reduce electron–hole recombination. For lithium-
ion batteries, ordered TiO2 nanotube arrays provide not only
close contact between the electrolyte and the nanotubes but
also enhanced electron and lithium-ion transport.
Traditional one-step electrochemical anodization can only
create disordered TiO2 nanotube arrays. Two-step anodiza-
tion,12–14 using better arranged concaves after the first-step
anodization as guiding seeds, has been explored to achieve
ordered TiO2 nanotubes. Similar to anodic Al2O3 nanopores,
the arrangement is only limited to hexagonal even under
the best anodization conditions; other important nanotube
arrangements cannot be obtained.
Focused ion beam (FIB) lithography15–17 and nanoimprint
lithography18,19 are two widely used patterning techniques to
fabricate highly ordered porous anodic alumina with both
hexagonal and square arrangements. Moreover, alumina
nanopore arrays with variable pore densities,20,21 such as
Moire patterns, have been realized by FIB pattern guided
anodization. It is of great interest if similar guided anodization
strategies can be applied to titanium anodization. However,
titanium has very high Young’s modulus (116 GPa) and no
study has been reported on generation of ordered nanotube
arrays through patterning methods.
In this communication, FIB patterning is used to guide the
anodization of TiO2 nanotubes. TiO2 nanotubes in square and
triangular shapes and arrangements are made possible with
the FIB guided anodization of square and graphite lattice
concave arrays, respectively. Asymmetrical TiO2 nanotube
arrays in a sunflower pattern are realized by the FIB guided
anodization.
A titanium substrate (99.6+%, 0.2 mm thick, Goodfellow,
Oakdale, PA) was first washed with acetone, isopropanol, and
methanol in ultrasound for 10 min each, and then electro-
polished in a freezing electrolyte (B1 1C) of glacial acetic acid/
perchloric acid (9/1 volume ratio) at 55 V with 800 rpm stirring
speed for 2 min. The guiding patterns for anodization were
created on the electropolished Ti surface by a FIB microscope
(FEI Helios 600 NanoLab). The patterning ion beam current
was 28 pA under 30 kV acceleration potential, and the ion
exposure time at each patterned concave was 90 ms. The
anodization was carried out in a two-electrode electrochemical
cell in an electrolyte mixture of 0.1 MNH4F and 10 vol%H2O
in ethylene glycol at room temperature with 15 mA cm�2
constant current density for 5 min. The voltage saturated at
88 V within 30 s. In order to separate the TiO2 nanotube layer
from the metallic Ti substrate for backside examination, the
anodic TiO2 foil was ultrasonically agitated in DI water/
ethanol (1/9 volume ratio) for 1 min, then immersed in
0.1 M HCl for 1 h. After rinsing with DI water and drying
in a nitrogen stream, the anodic nanotube layer was easily
peeled off from the substrate by a tape. For morphological
characterization of the samples, scanning electron microscope
(SEM) and atomic force microscope (AFM) were used.
For FIB patterning, an ordered concave pattern with
uniform diameter in square arrangement is created on the
electropolished Ti surface as shown in Fig. 1a. The diameter of
the concaves is 50 nm, and the depth of the concaves is 40 nm.
The interpore distance is 250 nm. During the anodization, the
FIB patterned concaves serve as the seeds to guide the growth
of TiO2 nanotubes. Highly ordered TiO2 nanotube arrays with
square arrangement are obtained (Fig. 1b). The surface and
backside SEM images show that the nanotubes have square
outer walls with 250 nm diameter. There is a thin layer of
nanopores on the top of TiO2 nanotube arrays, and all the
nanotubes develop from the location of the nanopores. The
cross section illustrates the effective guidance of the FIB
patterned concaves and the vertical growth of the nanotubes.
With the FIB guidance, TiO2 nanotube arrays with the
arrangement fundamentally different from the self-organized
hexagonal pattern are attained.
Department of Materials Science and Engineering, Virginia Tech,Blacksburg, Virginia, 24061, USA. E-mail: [email protected];Fax: +1 540 231 8919; Tel: +1 540 231 3225
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10086 Chem. Commun., 2011, 47, 10085–10087 This journal is c The Royal Society of Chemistry 2011
Besides square outer tube shapes and arrangements, the
fabrication of triangular TiO2 nanotube shapes is also
explored here. The FIB patterned concaves with graphite
lattice arrangement and a 225 nm interpore distance are used
to guide the anodization development (Fig. 2a). After the
anodization, all the TiO2 nanotubes grow at the FIB patterned
locations (Fig. 2b). The backside and cross section views of the
TiO2 nanotube arrays demonstrate that no tubes form at the
centers of the graphite lattice structure. The growth of each
nanotube is confined by the three neighboring nanotubes,
thus the nanotube outer wall can only expand to the three
neighboring centers of the graphite lattice structure (as shown
in the inset of Fig. 2a). As a result, anodized TiO2 nanotube
arrays with triangular outer wall shapes in graphite lattice
arrangement are obtained.
With the attainment of the square and graphite lattice
arrangements of the TiO2 nanotubes, more sophisticated
arrays with asymmetrical structures, such as a sunflower
(Fig. 3a), are further investigated here. Fig. 3b shows the FIB
guiding concave pattern, and Fig. 3c shows the corresponding
anodized TiO2 nanotube arrays with a sunflower pattern. Even
though the TiO2 nanotube arrays have asymmetrical nanotube
arrangement, the backside view of the tube bottoms indicates
that the FIB concave pattern can still effectively guide the
growth of TiO2 nanotubes. In this case, the intertube distances of
the TiO2 nanotube sunflower pattern range from 180 to 260 nm.
Similar to a sunflower (Fig. 3a), the TiO2 nanotube sunflower is
made up of nanotubes that are located at the pattern center,
along with the nanotubes distributed outward in an optimal
filling of the space. Each TiO2 nanotube settles into a position
that has a certain rotation angle relative to the previous
nanotube. The pattern can be mathematically described with
polar coordinates:22
r = dk1/2 (1)
y = ka (2)
where r is the distance from the center of the sunflower to each
nanotube, d is the distance of the nearest nanotube to the
center nanotube (180 nm), k is the seed number, y is the
rotation angle of each nanotube, and a is 0.618 (decimal
fraction of golden ratio) of a complete turn (222.51). Two sets
of spirals can be identified for the TiO2 nanotube sunflower,
one curving counterclockwise and the other clockwise. In
Fig. 3c, the TiO2 nanotube arrays can be either grouped into
55 counterclockwise spirals (inset (1) of Fig. 3d) or 34 clockwise
spirals (insert (2) of Fig. 3d), which are two nearby Fibonacci
numbers (the numbers in the sequence: an = an�1 + an�2, such
as 0, 1, 1, 2, 3, 5, 8, 13, 21, 34, 55, 89, 144, . . .). The fabrication
of the TiO2 nanotube sunflower pattern demonstrates the
significant potential of FIB guided anodization to design
nano-devices in the future.
The mechanism of FIB pattern guided Ti anodization can
be understood as follows. During the anodization, the
FIB patterned concaves serve as the seeds to facilitate the
development of the TiO2 nanotubes at the patterned sites.
Fig. 1 (a) SEM image of the FIB guiding pattern in square arrange-
ment with a 250 nm interpore distance. The inset (1) is an AFM image
of (a), and inset (2) is the surface topology along the line in inset (1).
(b) Anodic TiO2 nanotube array after the FIB guided anodization.
The inset (1) and inset (2) in (b) are the backside and cross section
views of the TiO2 nanotube arrays, respectively. All scale bars in the
insets are 500 nm.
Fig. 2 (a) SEM image of the FIB guiding pattern in graphite lattice
arrangement with a 225 nm interpore distance. The inset in (a) is the
schematic drawing of development of triangular nanotubes from a
graphite lattice structure. (b) Anodic TiO2 nanotube array after the
FIB guided anodization. The inset 1 and inset 2 in (b) are the backside
and cross section views of the TiO2 nanotube arrays, respectively. All
scale bars in the insets are 500 nm.
Fig. 3 (a) Photograph of a sunflower head in nature, (b) SEM image
of the FIB guiding pattern, (c) TiO2 nanotube arrays after the FIB
guided anodization, (d) The backside view of the anodic TiO2
nanotube arrays. The inset (1) and inset (2) in (d) are the schematics
of counterclockwise spirals and clockwise spirals in the TiO2 nanotube
sunflower, respectively. The circle with a dashed line in (d) is the
boundary of the FIB guided TiO2 nanotubes.
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This journal is c The Royal Society of Chemistry 2011 Chem. Commun., 2011, 47, 10085–10087 10087
At the beginning of the anodization, the TiO2 layer is thin, and
the electric field is large. As a result, the rate of oxidization is
much faster than the rate of dissolution. The TiO2 layer grows
both at the wall and bottom of the FIB patterned concaves. In
other words, the nanotube continuously increases its outer
diameter. However, this development is confined by the high
tube density.23 During the expansion of the tubes, the
neighboring outer walls of the nanotubes will move towards
each other until two walls merge into one thick combined wall.
The thickness of the TiO2 layer at the wall is much thicker than
that at the FIB patterned pore bottom. Therefore, the local
electric field at the pore bottom is large, which facilitates the
growth of the nanotubes at the FIB patterned locations due to
the electric field enhanced oxidization and dissolution rates.
Moreover, Ga+ implantation and Ti amorphization during
the FIB bombardment also facilitate the development of the
nanotubes at the FIB patterned concaves. Additionally, small
radius F� ions migrate to the metal–oxide interface under the
applied electric field. Because F� ions move faster than
O2� ions (due to the smaller size), a significant amount of
F� ions is present at the cell boundaries, which dissolves the
cell boundaries into water-soluble TiF2�6 complexes.24,25 This
explains why TiO2 nanopores change into TiO2 nanotubes.
However, it takes some time for F� ions to migrate to the cell
boundaries in the beginning of the anodization, which leaves a
thin layer of TiO2 nanopore arrays on the anodized surface
with cell boundaries undissolved. A similar phenomenon
has been reported for the two-step anodization of TiO2
nanotubes.12–14 A thin layer of nanopore arrays with the same
arrangement always covers the top of anodic TiO2 nanotubes.
Self-organized Ti anodization only forms hexagonal nanotube
arrangement in order to minimize the volume expansion stress.
For the FIB guided anodization, the intertube distance can be
accurately varied and the tube arrangement can be designed into
different patterns. Because of this flexible patterning ability, the
volume expansion stress during the Ti anodization can be
utilized in different ways to generate new tube outer shapes
and arrangements. The preferential development of TiO2
nanotubes at the FIB patterned locations enables the creation
of square, graphite lattice, and sunflower structures. This
patterning guided anodization technique provides the opportunity
to design TiO2 nanotube-based devices with controlled tube shape
and arrangement, which can greatly improve the property and
efficiency of the devices. Moreover, other patterning techniques
can be exploited in the future as an alternative to FIB patterning
in order to generate large area TiO2 nanotube arrays with a lower
cost, which will further enlarge the applications of patterning
guided anodization.
With the FIB pattern guidance, square TiO2 nanotubes with
square arrangement and triangular TiO2 nanotubes with
graphite lattice arrangement have been obtained by anodization.
Another significant result is the creation of novel TiO2 nanotube
arrays with asymmetrical arrangement, such as the sunflower
structure, which demonstrates the great potentials of FIB guided
anodization in fabricating designed TiO2 nanotube arrays. The
ordered TiO2 nanotube arrays with a controllable structure will
have great potentials in novel devices, such as dye-sensitized
solar cells and lithium-ion batteries.
We acknowledge the financial support from National Science
Foundation under grant No. CMMI-0824741 and the
Institute of Critical Technology and Applied Science of Virginia
Tech. We highly appreciate Mr. Lucapost for providing the
delicate sunflower photograph.
Notes and references
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