highest functionality, best price!media.dmgmori.com/...01_2015_ecoline_booklet_th_id.pdf · a...
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Journal 1 – 2015 37
ecoTurn 450
ecoMill 1100 v
ecoMill 800 v
ecoMill 600 v
ECOLINE turning technology: ecoTurn ECOLINE milling technology: ecoMill, ecoMill V and MILLTAP The fastest, most dynamic 3D control systems on all ECOLINE machines ECOLINE factory near you
Highest functionality, best price!
NewDesign
No. 1 – 2015
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Turning technology: ecoTurn
Kick off 2015 with the ecoTurn range with a turning diameter of ø 200 – 600 mm.
highlights › High performance and rapid servo turret* equipped with VDI 30 / 40 / 50 tool shank which can be installed maxi-mum of 12 driven tool stations and 6 block tool holders**
› MST (MORI SEIKI tool) turret (ecoTurn 450) for block tool holder which can be installed maximum of 12 driven tools
› Bar capacity from ø 65 mm* (ecoTurn 310) up to ø 110 mm* (ecoTurn 650)
› Automated interface achieving high –efficiency production
› Double track ball bearing for the highest stability › 3D control technology with SLIMline: – Installed MAPPS IV (ecoTurn 450 only) to Mitsubishi NC – Installed Operate 4.5 to 840D solution line of SIEMENS NC – CNC PILOT 640 of HEIDENHAIN NC is installed
› DMG AUTOshutdown*: Intelligent standby control system to avoid unnecessary energy consumption when idle
* Optional ** Optional, not available for ecoTurn 310
highest functionality, best price!More flexibility during complex turn-mill machining thanks to the Y axis with ±60 mm* (available for the ecoTurn 510).
Parts catcher (part of the bar package).
ecoTurn 310Standardised technology
with 30 m/min rapid traverse and maximum bar capacity
of up to 65 mm*
MAPPS IV on MITSUBISHI
Operate 4.5 on SIEMENS 840D
solutionline
HEIDENHAIN CNC PILOT 640
ecoTurn 310 •ecoTurn 450 •ecoTurn 510 •ecoTurn 650 •
• Standard Optional
Chuck diameter: 210 mm*
Tool holder: VDI 30
Best-seller!Over 3,200 machines installed since 2007!
± 60 mmY axis
introduction new models technologies ecoline systems lifecycle services
ecoTurn 450Large working areaø 400 × 568 mm in
a compact footprintof 5.8 m²
highlights of the ecoTurn 450
_ Rapid traverse rate (X- / Z-axis): 30 / 30 m/min _ Bar work capacity of up to ø 80 mm _ Chip disposal capacity improved with a 45-degree slant bed
_ Programmable tailstock driven by hydraulic cylinder for flexible machining (Option: Servo-driven)
_ 12-station bolt-tightened turret as standard _ SLIMline operating panel with MAPPS IV _ New ECOLINE design
New Design!Now with MAPPS IV on MITSUBISHI
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Journal 1 – 2015 39
ecoTurn 650The highest torque 2,000 N·m and 2,250 min−1 without gears
for highly accurate, backlash-free C axis machining*
Optional dynamic VDI 50 servo turret for the ecoTurn 650 with up to 12 driven tool stations and 6 block tools.
ecoTurn 450 Material: Stainless steel type 1.4305Machining time: 48 minutesSector: Mechanical engineering
ecoTurn 650 Material: C45 steelMachining time: 55 minutesSector: Mechanical engineering
ecoTurn 510 Material: AluminiumMachining time: 9 mins 57 secSector: Mechanical engineering
ecoTurn 310 Material: SteelMachining time: 6 mins 12 secSector: Mechanical engineering
Coupling shaft Drive shaft
Drive wheelNozzle
Technical dataecoTurn 310 ecoTurn 450 ecoTurn 510 ecoTurn 650
Swing over bed mm ø 330 ø 680 ø 680 ø 860
Maximum cutting diameter mm ø 200 ø 400 ø 465 ø 600
Longitudinal travel (Z) mm 455 600 1,050 1,150
Tool holder VDI 30 Bolt-tightened holder VDI 40 VDI 50
Bar capacity mm ø 51 (65*) ø 80 ø 76 (90*) ø 102 (110*)
Drive power (40 / 100 % ED)** kW 16.5 / 11 18.5 / 15 / 12 33 / 22 48 / 41
Maximum speed min−1 5,000 4,000 3,250 2,250
Torque (40 / 100 % ED)** N·m 166.5 / 112 450 / 342 / 273 630 / 420 2,000 / 1,700
Chuck diameter mm ø 210* ø 250 / ø 315* ø 250* / ø 315* ø 315* / ø 400* / ø 500*
* Optional ** Only for ecoTurn 450: 10 minutes / 40 % ED / 100 % ED
Sample application with a VDI 50 servo turret
Chuck size ø 400 mm
Raw material dimensions ø 300 × 1,000 mm
Material C45 steel
Machining time 25 minutes (per section)
Roughing Cutting speed (Vc) 180 m/min, feed f = 0.5 mm/rev and 10 mm cutting depth
Finishing Cutting speed (Vc) 280 m/min, feed f = 0.12 mm/rev
Motor-driven drill ø 14.5 mm
Cutting speed (Vc) 120 m/min, feed f = 0.12 mm/rev
Trailing steady rest (from the turret)
Approx. 40 % material removal rate
ø 120 × 395 mm ø 500 × 400 mm
ø 36 × 35 mm ø 150 × 25 mm
ecoTurn 510The best quality and
enormous power with the VDI 40 turret
and Y axis*
Chuck diameter: 250 – 315 mm*
Tool holder: VDI 40
Chuck diameter: 315 – 500 mm*
Tool holder: VDI 50
Your ECOLINE expert:Takashi Yuasa, General ManagerTel.: 047-410-8800E-mail: [email protected]
Short delivery time
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ecoMill 50 Patented NC swivelling
rotary table for the highest precision
Milling technology: ecoMill, ecoMill V and MILLTAP 700
From 3 to 5-sided machining and 5-axis simultaneous machining: The ecoline range has it all!
highlights › 12,000 min−1 in-line spindle as standard › Compact C-frame design for an optimal ratio between the footprint and working area
› SLIMline installing SIEMENS NC or FANUC NC as standard
› DMG AUTOshutdown*: Intelligent standby control system to avoid unnecessary energy consumption when idle
* Optional highlights of the ecoMill
› Maximum efficiency – NC swivelling rotary table with digital drives for 5-sided machining
› Shorter non-productive times: 24 m/min rapid traverse
› Tool magazine for 16 / 32 tools with quick double gripper (32 stations for the ecoMill 70 as standard, optional for the ecoMill 50)
› Thermally stable mineral composite bed – four-point support highlights of the ecoMill V
› Shorter non-productive times: 36 m/min rapid traverse
› Tool magazine for 30 tools with quick double gripper › Thermally stable mineral composite bed – three-point support
5-sided machining with NC swivelling rotary table for the highest dimensional and positional tolerances (6 µm**)
ecoMill 50 _ Maximum table load 200 kg_ Footprint ø 630 × 500 mm_ Swivel range –5° to +110°
ecoMill 70 _ Maximum table load 350 kg_ Footprint ø 800 × 620 mm_ Swivel range –10° to +95°
360°C axis
– 10° / + 95°B axis
** With linear encoders
ecoMill 600 VCompact and innovative
C-frame design having only the machine
width of 1,870 mm
ecoMill 70Maximum precision and
the best surface finish with 5-sided machining
in just one clamping
highest functionality, best price!
5-sided machining
As standard 12,000 min−1 in-line spindle 32-station tool magazine
As standard 12,000 min−1 in-line spindle 16-station tool magazine
introduction new models technologies ecoline systems lifecycle services
Technical dataecoMill 50 ecoMill 70 ecoMill 600 V ecoMill 800 V ecoMill 1100 V MILLTAP 700
Traverse (X / Y / Z) mm 500 / 450 / 400 750 / 600 / 520 600 / 560 / 510 800 / 560 / 510 1,100 / 560 / 510 700 / 420 / 380
Maximum speed min−1 12,000 12,000 12,000 12,000 12,000 10,000 / 10,000 high torque* / 24,000*
Torque ** N·m 83 / 57 83 / 57 119 / 70 / 57 119 / 70 / 57 119 / 70 / 57 45 / 8 ; 78 / 30* ; 40 / 8*
Drive power *** kW 13 / 9 13 / 9 15 / 9 15 / 9 15 / 9 25 / 4.5 ; 16.3 / 6* ; 20 / 4*
Tool stations 16 (32*) 32 30 30 30 15 (25*)
Rapid traverse m/min 24 / 24 / 24 24 / 24 / 24 36 / 36 / 30 36 / 36 / 30 36 / 36 / 30 60 / 60 / 70
Table load kg 200 350 600 800 1,000 400
NC swivelling rotary table Degrees –5 / +110 –10 / +95 – – – –
* Optional, ** ecoMill series: 40 / 100 % ED, ecoMill V series: 25 % ED / 30 minutes / 100 % ED, MILLTAP 700: short me rating / continuous *** ecoMill series: 40 / 100 % ED, ecoMill V series: 25 / 100 % ED, MILLTAP 700: short time rating / continuous
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ecoMill 800 VHigh-quality ball screw
and roller guideways
highlights of the ecoMill V
_ Rapid traverse rate (X / Y / Z-axes): 36 / 36 / 30 m/min _ Large Y-axis traverse: 560 mm _ Inline spindle of maximum spindle speed of 12,000 min−1
_ Tool magazine with 30 stations with rapid double gripper _ Reduction of Power Consumption: Power capacity (continuous rating) of 18.31 kVA
_ SLIMline with MAPPS IV _ New ECOLINE design
Journal 1 – 2015 41
MAPPS IV on FANUC
Operate 4.5 on SIEMENS 840D
solutionline
HEIDENHAIN TNC 620
ecoMill 50 •ecoMill 70 •ecoMill 600 V •ecoMill 800 V •ecoMill 1100 V •MILLTAP 700 •
• Standard Optional
Workpiece handling
High degree of autonomy with short
cycle times, a small footprint and
high workpiece storage capacity
find out more on page 45
ecoMill 1100 VLarge X traverse of 1,100 mm adopts a
wide workpiece
ecoMill / ecoMill V
_ NEW: 12,000 min−1 in-line spindle now featured as standard
highlights of the milltap 700 – quick and precise
› Patented tool changer with a tool-changing time of 0.9 second and a chip-to-chip time of less than 1.5 seconds
› High axis acceleration of 18 m/s², 60 m/min rapid traverse and linear guideways, size 35
› Dynamic main spindles rated at 10,000 min−1 (air-cooled spindle) and 24,000 min−1* (water-cooled spindle)
› Linear encoders in X / Y / Z* for the best repeatability and long-term precision
› Material removal rate of the 10,000 min−1 spindle: 200 cm³ in steel, 2,000 cm³ in aluminium
› Operate 4.5 on SIEMENS 840D solutionline * Option
ECOLINEready forautomation
MILLTAP 700
_ Even more efficient and flexible thanks to the optionally inte-grated 4th / 5th axis – a DMG MORI model (DDRT).
5-axis simultaneous machining
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ECOLINE comes with the control system best suited to every customer and, upon any request, provides best hard-ware and software solutions for the process from the drawing to the completed workpiece.
The fastest, most dynamic 3D control systems on all ecoline machines.
DMG MORI Messenger**This web-based software keeps you aware of the current status of your machine at all times. You can open it wirelessly with your smartphone or iPad.
DMG Service Agent**This tool helps you to plan necessary maintenance with the right materials, resulting in shorter and scheduled machine down time.
DMG NetserviceThanks to the online connection to the DMG MORI service hotline, you can always get in touch with an expert on your machine.
Power tools for ECOLINE
The right 3D control technology for every application.
CONTROL SYSTEMS control system installed slimline panel
introduction new models technologies ecoline systems lifecycle services
SLIMline with Operate 4.5 on
SIEMENS 840D solutionline
Same features as the latest control system installed on DMG MORI machine tools
15" TFT display with 3D workpiece simulation *
ShopTurn / ShopMill as standard
MDynamics (optional) The best surface finishes, rapid adjustment and optimised machining times for milling
DMG MORI SMARTkey
Personalized user authorization - Individually adapted access privileges to the control system and the machine
* Drawing function of checking machining shapes and tool paths (except the interference checking)
** Option
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DMG MORI SMARTkey Personalised authorisation with the DMG MORI SMARTkey allows you to grant each user access rights befitting their level of experience. These rights are divided into machine operation (operating modes) and control system operation (access level).
Journal 1 – 2015 43
15" TFT display with 3D workpiece simulation**
Storage: 50 MB (6 GB optional)
Scratch-resistant surfaces
Programming: ISO & dialogue
programming function
All conventional
turning / milling cycles
are already included as standard
The HELP button for rapid
programming assistance
SLIMline Mitsubishi and FANUC with MAPPS IV*
Interactive automatic programming system as standard
* Available for ecoTurn 450 and ecoMill V series
** Drawing function of checking machining shapes and tool paths (except the interference checking)
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DMG MORI CO., LTD. CHIBA CAMPUS 488-19 SUZUMI-CHO, FUNABASHI CITY, CHIBA 274-0052, JAPAN
Koji OkuraChiba Campus Chief / Director, DMG MORI ECOLINE AG:
TEL: [email protected]
› 58,500 m2 site area
› 15,170 m2 Production area
› 6,870 m2 Machining area
› Production capability: 80 machines / month
› Constant temperature factory
› The integrated manufacturing from machining to assembly
› State-of-the-art production facility and high quality production
› Fast delivery times
› ISO 9001, ISO 14001, OHSAS18001 Certificate
The from dmg mori – ecoline production near you.
ecoline
› The ECOLINE headquarters in the Global Headquarters in Winterthur, Switzerland
› Globally consistent production and quality standards
› Production facilities as close to you as possible › Rapid delivery and low transportation costs
production sites including dmg mori technology centres
headquarters in winterthur, switzerland
EUROPE ASIA
Seebach, Germany
Bielefeld, Germany
Pleszew, PolandUlyanovsk,
RussiaShanghai, China Chiba, Japan
production:ecoTurn 650
production:ecoTurn 310 ecoTurn 450 ecoTurn 510 ecoMill 50 ecoMill 70
ecoMill 600 V ecoMill 800 V ecoMill 1100 V
production:ecoTurn 310 ecoMill 50
ecoMill 635 V ecoMill 1035 V
production:ecoTurn 310 ecoTurn 450 ecoTurn 510 ecoMill 50
ecoMill 600 V ecoMill 800 V
ecoMill 1100 V MILLTAP 700
production:ecoTurn 450
ecoMill 600 V ecoMill 800 V
ecoMill 1100 V MILLTAP 700
production:MILLTAP 700
USA
Davis, USA
production:ecoTurn 450
ecoMill 1100 V
TH
/ ID
Tel.: 0120-124-280 0077-78-0222
7 spare parts centres on 3 continents
Over € 200 million of items in stock for a spare parts availability rate of over 95 %
Over 260,000 different items in stock
Original spare parts straight from the manufacturer
New and replacement parts available
Certified processes in accordance with ISO 9001 and AEO-F
Ordering via the 24 / 7 service hotline
ECOLINE spare parts at attractive prices – for a long machine service life:
Winterthur, Switzerland
Global Headquarters & ECOLINE headquarters
Tel.: +41-58-611-5000
Tokyo, Japan
Global Headquarters
Tel.: 03-6758-5900
introduction new models technologies ecoline systems lifecycle services