high-temperature thermal innovations

High-temperature thermal innovations

Industry catalogue

HISTORY & VALUESMCI TECHNOLOGIES

Eric Faubry, CEO

MCI Technologie, located at the Saint-Brieuc Armor Technopôle (Côtes d’Armor region), has acquired since 1988 substantial experience in the field of high-temperature insulation products for the domestic appliance, automotive, steel and railway industries.

MCI Technologies devotes 6% of its turnover to R&D, thus enabling it to offer its clients innovative products with excellent heat insulation qualities. Those products all undergo rigorous quality control, in terms of both the raw materials used and their transformation (gluing, specialised cutting, customisation).

Specialised in small to mid-size, MCI Technologies offers quick response to customers and logistics suited to every need..

MCI Technologies maintains a daily commitment to its various partners to provide them with efficient and durable means of insulation. Attentive to its clients’ concerns, MCI Technologies makes a priority of offering them ever greater top-level quality.

”High-temperature heat innovations” is a product line that naturally upholds MCI Technologies’ values and its commitments to its customers.

“We are fully committed to offering our industrial partners consulting and advisory services with high added value. On a daily level, our sales teams and technicians monitor our markets and follow up with our customers to ensure they receive full benefit of our expertise.”

MCI TECHNOLOGIES SASTechnopôle Saint-Brieuc Armor - 5, rue Sophie Germain - 22440 PLOUFRAGAN - FRANCE

Tél. : +33 (0)2 96 78 24 22 - [email protected]

EUROBLEZH BRAIDED GASKETSBraided gaskets Cords Bead cords Sheaths Woven bands

EUROPLAK REFRACTORY KITS Stoptherm 850Stoptherm 1100Isoshield 1100

EUROMAT ROLLSIsomat G mats Isomat S mats Insulfrax mats® Isolight paper Flextherm paper

BREIZHTAK GLUES AND ADHESIVESThermafix glue ReflexbondReflexbond XL

BATIBREIZH BUILDING PRODUCTSTridat fabric Nest insulation Isobac anti-condensation felt Flame barrier

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HIGH-TEMPERATURE INSULATION PRODUCTSOUR SERVICES

Specialised cutting

Coating and lamination

We strive to serve your needs in the production of pieces specially cut in formats 1,800 x 700 mm in size at up to 25 mm in thickness, depending on the type of insulation.

Our work sectors

Consulting on your choice of insulation: identification of product(s) based on your statement of specifications.

Assistance with drawing up plans, from concept to design, and our technicians produce plans with dimensions.

Tool and equipment production: we work with the best tool and equipment manufacturers to ensure top-quality cutting.

Small, medium or large production run [model] cutting: from prototype to large production runs, we can adapt our tools and teams to ensure you get the fastest possible delivery.

Customised packaging: Do you have special requirements for packaging the customising your products? From single unit packing in blisters to bulk-style boxing, we can find you the most suitable solutions.

We perform constant control of our manufacturing in compliance with our ISO 9001 certification.

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143,

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Assistance with producing plans

Tool design

On fibrous insulation products, we can apply our MB1 coating to lock in volatile fibres and prevent contamination of the surrounding space. Thus coating also increases the mechanical strength of the insulation.

On liners and panels, we can add one or two aluminium side liners to increase the reflective power of the insulation. This lamination, when applied to our liners, locks in the fibres and adds a smooth finish.

Specialised cutting

Our services

Finished pieces

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Large width cutting

EUROBLEZH

BRAIDED GASKETS

CORDS

BEAD CORDS

SHEATHS

WOVEN BANDS

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BLEZH BRAIDED GASKETS

DESCRIPTION

Resumes its heat resistance and physical properties after drying

Excellent chemical stability

Resistant to corrosive agents, except hydrofluoric acids and phosphoric acids

MCI braided gaskets come in round, square or rectangular cross-sections. They have high density, high resistance and low compressibility, and thus especially recommended for heavy-duty applications. A graphite finish can increase their lubricating capacity.

UTILISATIONS3 Static seals on boilers and coke furnaces

3 Heat-exchanger seals

3 Seals between filter elements

3 Exhaust pipe liners

Oxidation and shrinkage resistant

Round braided gasket diameter: 5 - 60 mm

Square braided gasket cross-section: 5 x 5 mm - 60 x 60 mm

Length: on request

PACKAGING

550°C - 1,050°C

PHYSICAL PROPERTIESDensity 550 - 600 kg/m3

Melting temperature 840°C

Rating temperature 550°C

E GLASS

Melting temperature

650°C (glass reinforcement)

1,050°C (metal reinforcement)

1 790°C

Rating temperature

CERAMIC

Melting temperature



1,330°C

Rating temperature

ECOBLEZH

Melting temperature 1,550°C

Rating temperature 1,050°C

SILICA

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The above-mentioned properties are typical, average values obtained using classic test methods and may thus be subject to normal production variations. These values are provided for informational purposes only and may change without prior notice.

BLEZH CORDS

DESCRIPTION

Resumes its heat resistance and physical properties after drying



MCI cords are a flexible, elastic product that can be enclosed in a metal lattice or sheath to produce seals. A graphite finish can increase their lubricating capacity.

USES

PACKAGING

550°C - 1,050°C




E GLASS

Melting temperature



1 790°C

Rating temperature

CERAMIC

Melting temperature



1,330°C

Rating temperature

ECOBLEZH



SILICA

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3 Door seals for stoves and ovens

3 Steel furnace door seals

3 Electric wire insulators

3 Boiler seals

3 Pipe insulators Diameter: 3 - 50 mm (CERAMIC, E GLASS, ECOBLEZH)

3 - 15 mm (SILICA)

Length: on request

BLEZH BEAD CORDS

DESCRIPTION

Resumes heat resistance and physical properties after drying

Low irritation


MCI bead cords are a flexible, elastic product resistant to high temperatures. They may be equipped with exterior braiding with large or small cells.

USES

PACKAGING

550°C - 1,050°C

PHYSICAL PROPERTIESDensity 200- 600 kg/m3

Melting point 1,330°C


E GLASS


1 050°C (metal reinforcement)

Rating temperature

CERAMIC


1 050°C (metal reinforcement)

Rating temperature

ECOBLEZH


SILICA

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3 Door seals for boilers and ovens

3 Fire-resistant expansion joints, in

buildings

3 Seals for continuous steel casting

3 Heat insulation for steam pipes Diameter: 12 - 60 mm

Length: per request

High resistance to oxidation

BLEZH SHEATHS

DESCRIPTION

High dielectric resistance

Low irritation


MCI braided sheaths are a flexible, tubular fabric product used to protect and insulate pipes, cables or wires.

USES

PACKAGING

550°C - 1,050°C




E GLASS

Melting temperature



1,790°C

Rating temperature

CERAMIC

Melting temperature



1,330°C

Ratingtemperature

ECOBLEZH



SILICA

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3 Cable insulation

3 Fuel line insulation

3 Pipe hanger insulation

3 Steam pipe insulation

3 Exhaust pipe insulation Diameter: 8 - 60 mm

Length: per request

BLEZH WOVEN BANDS

DESCRIPTION

High dielectric resistance


Resistant to corrosive agents,except hydrofluoric acids and phosphoric acids

MCI woven bands are a flexible product, available in several thicknesses and with different types of weaving. Ladder bands with perforations are also available. A graphite finish can increase their lubricating capacity.

USES

PACKAGING

550°C - 1,050°C




E GLASS

Melting temperature



1,790°C

Rating temperature

CERAMIC

Melting temperature



1,330°C

Rating temperature

ECOBLEZH



SILICA

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3 Fire-resistant curtains

3 Protective clothing

3 Controlled casting cooling

3 Gas and steam turbine insulation

3 Welding curtains

3 Insulating liners

3 Exhaust pipe enclosures

3 Assembly using brackets with openings for

bolts

Thicknesses: 2 - 5 mm

Length: 10 - 200 mm

EUROPLAK

STOPTHERM 850

STOPTHERM 1 100

ISOSHIELD 1 100

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STOPTHERM 850

USES

3 Steel-making

3 Heat shields

3 Fire dampers

3 Undercoating for refractory linings

3 Combustion chambers

Colour

Fire loss

Density

Brown

850°C

18%

910 Kg/m3

PHYSICAL PROPERTIES

Rating temperature

400°C

600°C

800°C

0.10 W/mK

0.11 W/mK

0.13 W/mK

HEAT CONDUCTIVITY

Stable at high temperatures

Low shrinkage

Easy to cut

Resistant to thermal shocks

Low heat conductivity

Biosoluble fibres

850°C

PACKAGING

Temperature 850°C <2%

LINEAR SHRINKAGE AFTER 24 HRS

DESCRIPTIONSTOPTHERM 850 panels are high-temperature insulation materials that contain biosoluble fibres.They are dense, homogeneous, robust, and have excellent thermal and electrical insulation properties.

FINISHINGSAluminium Cutting

Dimensions: 1,000 x 1,000 mm

Thicknesses: 2, 3, 4, 5, 6, 8, 10 mm

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Colour

Fire loss

Density

Brown

1,100°C

16%

950 kg/m3

Rating temperature

PHYSICAL PROPERTIES

400°C

600°C

800°C

1,000°C

0.12 W/mK

0.13 W/mK

0.16 W/mK

0.20 W/mK

HEAT CONDUCTIVITY

Temperature 1,000°C


STOPTHERM 1 100

USES

3 Steel-making

3 Welding by aluminothermic reaction

3 Fire dampers

3 Sealing of foundry casting ladles



Low shrinkage

Easy to cut



1,100°C

PACKAGINGDimensions: 1,000 x 1,000 mm

Thicknesses: 1, 2, 3, 4, 5, 6, 8, 10 mm

<1%


DESCRIPTIONSTOPTHERM 1 100 panels are high-temperature insulation materials that contain Wollastonite. They are homogeneous, robust, and have excellent thermal and electrical insulation properties.

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ISOSHIELD 1 100

USES

3 Steel-making

3 Welding by aluminothermic reaction

3 Fire dampers

3 Sealing of foundry casting ladles


1,100°C

PACKAGINGDimensions: 1,000 x 1,000 mm

Thicknesses: 2, 3, 4, 5, 6, 8, 10 m

Resistance to traction L x T 30 kg/cm² x 25 kg/cm²

Colour

Fire loss

Density

White

1 ,00°C

12%

1,000 kg/m3

PHYSICAL PROPERTIES

Rating temperature

400°C 0.14 W/mK

HEAT CONDUCTIVITY

Temperature 1,000°C <2%



DESCRIPTIONISOSHIELD is a refractory mineral box without asbestos or ceramics that contains mineral wool and is intended for heat protection and insulation up to 1,100°C.


Low shrinkage

Easy to cut


Resistant the thermal shocks

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Biosoluble fibres

EUROMAT

ISOMAT G

ISOMAT S

INSULFRAX ®

ISOLIGHT

FLEXTHERM

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ISOMAT G

DESCRIPTION

USES3 Double-fire hearths

3 Insulation for electrical components

3 Insulation for domestic appliances

3 Heat and acoustic insulation

Colour White

600°C

>865°C

100 -180 Kg/m3

Fire loss

Density

Rating temperature

PHYSICAL PROPERTIES

200°C

300°C

400°C

500°C

0.059 W/mK

0.078 W/mK

0.097 W/mK

0.130 W/mK

HEAT CONDUCTIVITY


Substitute for ceramic fibres

Acoustic insulation

Easy to cut, roll and handle

Low density



600°C

FINISHINGSAluminium Cutting Coating

ISOMAT G mats are made of needle-punched type E glass. This flexible material is ideally suited to applications up to 600°C.

PACKAGING

thickness

4 mm

6 mm

8 mm

10 mm

12 mm

15 mm

20 mm

25 mm

1,000 mm

50 m

40 m

30 m

25 m

20 m

15 m

10 m

10 m

Roll lengths

820 mm

-

-

30 m

-

-

-

-

-

600 mm

50 m

-

-

-

-

-

-

-

largeur

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ISOMAT S

DESCRIPTION

USES3 Automobile

3 Insulation for electrical components

3 insulation for domestic appliances

3 Heat insulation

1,100°C

FINISHINGSaluminium cutting coating

100°C

300°C

0.042 W/mK

0.065 W/mK

HEAT CONDUCTIVITY

500°C

700°C

0.098 W/mK

0.148 W/mK

900°C 0.190 W/mK

Fire loss: 625°C/1h

White

1,100°C

11%

156 Kg/m3

PHYSICAL PROPERTIESColour

Density

Rating temperature

PACKAGINGWidth: 1,000 mm

Length: 10 - 60 m

Thicknesses: 3.5 - 25 mm

ISOMAT S mats are made of special SiO2 fibres assembled using needle-punching. This flexible material is ideally suited to applications up to 1,100°C.



Acoustic insulation


Low density



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INSULFRAX

DESCRIPTION

USES3 Heat insulation of pipes

3 Internal linings of boilers

3 Heat screens

3 Controlled cooling of foundry parts

Low non-fibrous content

Very high flexibility

Acoustic insulation

Stability at high temperatures

Excellent resistance to handling

Non-irritant fibres

1,200°C

FINISHINGSaluminium cutting

PACKAGING

width

610 mm

1,220 mm

13 mm

14.64 m

14.64 m

Roll lengths

25 mm

7.32 m

7.32 m

38 mm

5 m

5 m

thickness

50 mm

3.66 m

3.66 m

0.07 W/mK

0.10 W/mK

0.27 W/mK

0.43 W/mK

0.06 W/mK

0.09 W/mK

0.22 W/mK

0.34 W/mK

0.05 W/mK

0.08 W/mK

0.18 W/mK

0.29 W/mK

0.04 W/mK

0.07 W/mK

0.17 W/mK

0.25 W/mK

200°C

400°C

800°C

1,000°C

HEAT CONDUCTIVITYDensity

64 kg/m3 96 kg/m3 128 kg/m3 160 kg/m3

PHYSICAL PROPERTIES

Tensile strength

White

1,200°C

>90 kPa

Linear shrinkage after 24 hrs < 1%

Colour

Rating temperature

®

INSULFRAX® mats are comprised of biosoluble fibres assembled using needle-punching. Available in high thicknesses, they are specifically suitable for applications up to 1,200°C.

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ISOLIGHT

USES3 An alternative to ceramic papers and mats

3 Expansion joints for anode baking ovens

3 Automobile heat shields

3 Molten metal transfer systems (back-up

insulation)

3 Heat insulation for aeronautics

PACKAGING

width

600 and 610 mm

0.8 mm

100 m

2 mm

100 m

4 mm

100 m

6.4 mm

15.2 m

9.6 mm

7.6 m

1 mm

100 m

thickness

Roll lengths

Temperature 1200°C 3 - 7%


200°C

420°C

650°C

780°C

0.048 W/mK

0.085 W/mK

0.150 W/mK

0.210 W/mK

HEAT CONDUCTIVITY

Melting point

Density

White

800°C

>850°C

80-112 Kg/m3

PHYSICAL PROPERTIES

Resistance to traction L 810 kPa x T 670 kPa

Colour

Rating temperature

High Resilience



Smooth surface


Lightweight



800°C

FINISHINGSCutting

DESCRIPTIONISOLIGHT paper is a low-density, high-temperature insulation material. It is highly flexible and provides good resistance to handling for applications up to 800°C.

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FLEXTHERM

TECHNICAL PROPERTIES

USES


Excellent flexibility

Easy to cut and roll

Good acoustic and heat insulation


Smooth surface

3 High-temperature seals

3 Mold linings

3 Automobile heat shields

3 Molten metal transfer systems

3 Expansion joints

Temperature 1,200°C <4%

200°C

400°C

600°C

800°C

0.05 W/mK

0.08 W/mK

0.11 W/mK

0.15 W/mK

PHYSICAL PROPERTIES


HEAT CONDUCTIVITY

Melting point

Density

White

1,200°C

>1,330°C

150 kg/m3

Tensile strength > 350 kPa

Colour

Rating temperature

1,200°C

FINISHINGSCutting

FLEXTHERM paper is a low-density, high-temperature insulation material comprised of silicate wool and organic binders. It has a smooth surface, is highly flexible and provides good resistance up to 1,200°C.

PACKAGING

width

610 mm

1,000 and 1,200 mm

1 mm

125 m

330 m

Roll lengths

2 mm

60 m

180 m

3 mm

35 m

110 m

4 mm

25 m

80 m

5 mm

20 m

60 m

6 mm

15 m

45 m

thickness

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BREIZHTAK

THERMAFIX

REFLEXBOND

REFLEXBOND XL

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THERMAFIX

DESCRIPTION

PHYSICAL PROPERTIES


Various uses

Homogeneous product containing no particles

Ease of application

High adhesive capacity

1,260°C

PACKAGINGTube: 16 ml

Cartridge: 310 ml

Buckets: 2.5 kg / 15 kg / 25kg

Dry extract 73 %

Density 1.7

Colour

Amount used (mats and fabrics)

Amount used (braided gaskets)

brown or white

1,260°C

0.2 to1 kg/m²

20 ml/m (5 mm slot)

Drying timedepending on base surface

and thickness

Rating temperature

USES3 Stoves

3 Boilers

3 Chimneys/Stacks

3 Industry

THERMAFIX is a high-temperature mineral glue with high adhesive capacity. It serves to assemble various types of high-temperature insulation products on base surfaces such as brick, concrete, plaster and metal. It is non-toxic, contains a single substance and is easy to apply.

THERMAFIX is a high-temperature mineral glue with high adhesive capacity. It serves to assemble various types of high-temperature insulation products on base surfaces such as brick, concrete, plaster and metal. It is non-toxic, contains a single substance and is easy to apply.

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REFLEXBOND

DESCRIPTION

PHYSICAL PROPERTIESM1 certified

High adhesive capacity

Good resistance to ageing

Water vapour proof

Can be torn by hand

Excellent temperature resistance

For use on large widths

250°C

REFLEXBON is a large-width adhesive designed for interior applications. It is easy to cut and highly reflective.

Colour

Thickness (without protective coating)

Aluminium

250°C

80 µm

Adhesive capacityon glass, at 180°, after 10 min.

2.5N/cm

Temperature resistance

USES PACKAGING3 Joining insulation products

3 Duct caulking

100 mm x 50 m roll

12 rolls per box

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REFLEXBOND XL

DESCRIPTION

USES

Very high adhesive capacity

Resistant to UV rays - 6 months

Very good resistance to ageing

Very good moisture resistance

Flexible, confortable product

Can be torn by hand.

Excellent temperature resistance

85°C

PACKAGING75 mm x 25 m roll

16 rolls per box

3 Joining insulation products

3 Joining fabric sheets

3 Duct caulking

REFLEXBOND is a reinforced aluminium adhesive designed for use under difficult conditions. It has excellent adhesive capacity, can be repositioned, and is easy to tear by hand.

Adhesive capacity at 90°on steel after 10 minutes at 23°C

>10 N/cm

Colour

Minimum application temperature

Thickness (without protective coating)

Aluminium

- 10°C

- 40°C to +85°C

160 µm

PHYSICAL PROPERTIES

Temperature resistance

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BATIBREIZH

TRIDAT

NEST

ISOBAC

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FLAME BARRIER

TRIDAT

DESCRIPTION

PACKAGINGThickness: 0,41 mm

Width: 1 000 mm

Length: 50 m

Pallet weight: 600 kg

Pallet dimensions: 110 x 130 x 130 cm

Combustion proof

Smoke barrier

USES

3 Protection of sealing fabrics for terraced roofs

3 Partitioning[encampment?] curtains

3 Partitioning of attic spaces

3 Fire protection arrangements

1,300 x 900 N/cmTensile strength L x T

grey

460 g/m²

-36°C to 180°C

600°C

PHYSICAL PROPERTIES

A2-s1,d0

Colour

Temperature range

Integrity of glass fabric

Surface mass

Fire resistance

TRIDAT is a fibre-glass fabric coated with polyurethane on both sides. It has a heat-reflecting surface and other properties.

180°C

Easy to cut and handle

Smooth surface

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NEST

DESCRIPTION

USES3 Ventilation ducts

3 Gas lines

3 Drying chain insulation

Colour

Moisture resistance (Sd)

Aluminium

> 4,000 m


PHYSICAL PROPERTIES

Finishingscutting

PACKAGING

Width: 1 000 mm

Length: 25 m

Thickness: 6 mm

200°C

300°C

400°C

500°C

0.059 W/mK

0.078 W/mK

0.097 W/mK

0.130 W/mK

HEAT CONDUCTIVITY

High reflection

Thin

Acoustic insulation


Low density

Resistant the thermal shocks


NEST is comprised of a needle-punched mat of type E glass filaments with two aluminium layers on each side.

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550°C

ISOBAC

DESCRIPTION

PACKAGINGThickness: 5 mm

Widths: 500 / 1 000 / 1 500 mm

Length: 50 m

ANTI-CONDENSATION, HEAT AND ACOUSTIC INSULATION FELT

Acoustic insulation

Mechanical resistance

Cohesive fibres

Anti-condensation

High water absorption

Combustion proof

USES

3 Felt for use on steel roof and siding panels

3 High humidity locations

Density 140 kg/m3

Colour

Absorption speed

Desorption speed

Absorption capacity

White

1,750 g/m²

145 g/H

195 g/H

PHYSICAL PROPERTIES

Heat conductivity 0.032 W/mK

Profile + ISOBAC

Profile + Glass wool 60 mm

Bare profile

110

100

90

80

70

60

50

125 250 500 1,000 2,000 4,000

Frequency (Hz)

dB

=

IMPACT NOISE INSULATION

ISOBAC is a type E glass filament felt intended for use on the underside of steel panels. It has sufficient insulation capacity to prevent reaching the dew point, as well as high water absorption and drainage properties.

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FLAME BARRIER

DESCRIPTION

USES3 Heat screens

3 Protection of walls during welding

Contains no ceramics

Very high flexibility

Non-toxic



Non-irritant fibres

1 200°C

PACKAGING

Length: 280 mm

Width: 200 mm

Thickness: 13 mm

Personnalisation possible

Our flame barrier is comprised of a mat of biosoluble fibres covered on one side with an aluminium facing. It serves to prevent damage to the area surrounding welding.

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Colour

Tensile strength

White

1,200°C

>90 kPa

Linear shrinkage after 24 hrs < 1%

Conductivity at 800°C 0.14 W/mK

Density 96 kg/m3

PHYSICAL PROPERTIES

Rating temperature

MCI TECHNOLOGIES R&D ASPECTS

Award winner of the 2015 Business Oscars (”Innovation and Technology” category)

Supported by the regional “BRITTANY SMALL-BUSINESS EFFICIENCY” programme

ADEME award winner in the ”2016 Small Business Initiative” RFP for the THERMOPLAST project

Supported by the competitiveness centres: ID4CAR, MOVEO

Membership in and partnerships with consulting bodies: ABIBOIS, GTFI, CEA, ID COMPOSITE

One group with renowned and award-winning technology

Provide effective quality (ISO 9001) and environmental (ISO 14001) approaches

Anticipating changes in the field of heat and acoustic insulation

Using recycling or natural source materials with a long working life

Take advantage of advice from business professionals for continuous product improvement

Measure performance levels throughout product life cycles

Have our products verified by renowned French bodies (CSTB, LNE, VERITAS)

OUR COMMITMENTS

PARTNERS:

MCI TECHNOLOGIES : Heat solutions for industry

Hervé LEUCK

Technical Director

2018

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Based on our experience in high-temperature insulation products for industry, MCI Technologie has developed new heat storage systems containing micro-encapsulated phase-change materials.

Since 2011, MCI Technologies has primarily invested in developing its resources: thermal engineering office, metro-logy room, thermal testing chamber, chemical laboratory, and 2 production workshops.

Our research and development activities currently involve 6% of our annual turnover, manage a portfolio of 11 patents and deal with various economic sectors: construction, automotive, textiles, plastics, etc.

Our Guidelines

EUROBLEZHBraided gaskets Cords Bead cords Sheaths Woven bands

EUROPLAKStoptherm 850Stoptherm 1100Isoshield 1100

EUROMATIsomat GIsomat SInsulfrax®

IsolightFlextherm

Température maxi. 1260°Csans solvant ni amiante

BREIZHTAKThermafixReflexbondReflexbond XL

BATIBREIZHTridatNestIsobacFlame barrier

200°C 500°C 600°C 700°C 800°C 1000°C 1200°C

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GLASS REINFORCEMENT

METAL REINFORCEMENT

5 rue Sophie GermainTechnopôle Saint-Brieuc Armor - 22440 Ploufragan - France

Tel.: +33 (0)2 96 78 24 24 - Fax: +33 (0)2 96 78 65 [email protected] - www.mci-tech.com

A brand of the WINCO Group

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high-temperature thermal innovations

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