high pressure homogenizers & piston pumps since 1974 · · 2013-06-065 bertoli tools its...
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High pressure Homogenizers & Piston Pumps Since 1974
“40 years history, and Machines and People”
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The CompanyBertoli s.r.l. is a company with 100% participation of Catelli Holding, and operates in the food industry machines sector.
Particularly, the company has focused its business in the designing, planning and construction of homogenizers and high
pressure piston pumps for the food industry. The company, built in 1974 by its founder Vittorio Bertoli, owes its solid
foundation to the experience gained over time and the continuous and intense research that has helped its affirmation as
a world level player in the market of high pressure piston pumps homogenizers designing and construction market; thus
channelling all energy towards research and in-depth sector studies with the objective of high quality. It was the 1980s when
Bertoli supplied pumps and homogenizers to leader companies in the food, chemical, petrochemical, pharmaceutical and
cosmetics sectors. In these years, production exceeded 800 units. This was the period of the beginning of modernization
of tomato concentrate factories through the introduction of aseptic filling systems in the production cycle. For this reason,
in these years began what was to be a long collaboration with CFT Spa, then called Rossi & Catelli, which over time
became a more and more important client for the Bertoli turnover. In 1990 the Bertoli company was purchased by Rossi
& Catelli and moved to a more suitable headquarters for its increased production needs. In the year 200, the machines
manufactured exceeded 2000 units and Bertoli, in order to improve its in-house organisation, implemented a new computer
system integrating all company divisions. It is in this new reality, even more avant garde, that Bertoli is ISO 9001 certified
to guarantee, with constant verification of a certifying body, the respect of all procedures necessary to create an extremely
high quality product. In 2007, when production neared 3000 units, Bertoli moved to the new headquarters in San Polo di
Torrile, which offers spaces suitable to the continuous development of the company. In 2008 Bertoli is ISO 14001 certified
to guarantee total respect of the environment. In order to structurally implement technological innovations, a department is
born at Bertoli dedicated to “Research & Development”, which allows the guarantee of an even more rigorous and accurate
control of the machinery manufactured and to check the obtained results in various homogenization process conditions.
Not only this: starting at the end of February 2008, the safety in the workplace management system implementation begins,
the so-called “Exemption system” approved by INAIL (National institute for insurance against on-the-job injuries) and
Confindustria (General confederation of Italian industry). The system includes numerous figures, along with forms, the
adoption of specific regulations, the assignment of commissions and the formalisation of all aspects deemed necessary for
management. 2008 is considered to be the year of the turning point; in fact, the company turnover was the highest in history.
In the course of 2009, the company Quality System was implemented in the Administrative system
(CRM) thus supplying important assistance both in filling out documents and in making the Quality
instrument more and more effective.
40 years History, and Machines and People
3
“To improve withoutupset, to optimize the service, to ensure prompt and functional solutions”
technology, experience, quality, technology, experience, quality, technology, experience, quality, technology, experience, quality, technology, experience, quality, technology, experience, quality,technology, experience, quality, technology, experience, quality, technology, experience, quality, technology, experience, quality, technology, experience, quality, technology, experience, quality,technology, experience,
1974
in T
h e World
Bertoli
Mission
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5
Bertoli Tools
Its presence on the international market for over thirty years is Bertoli's strong point which, other than being leader in homogenizers and piston pumps designing and construction, is also leader in both technological-innovative and economic-social experience. Based on these concepts, in the year 2009 Bertoli is enriched with a new manufacturing department dedicated to mechanical processing of all the strategic parts of its machines: The new facility “Bertoli Tools”.
The birth of this new in-house department allows Bertoli to guarantee absolute quality of its components for the manufacturing of its own marketed machines. The advantages expected stemming from this investment seem able to place the company in a prominent and prestigious position compared to many national and foreign competitors.
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7
Fields of application 9
The Homogenization 11
Homogenizers and Piston pumps 15
Special pumps for products containing pieces 23
Rotating pumps 27
R & D 31
Characteristics 35
Pro
duct
s
Summary
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9
Fields of application
DAIRY PRODUCTSPasteurized milkUHT sterilized milkCondensed milkReconstituted milkSoya milk and derivativesYoghurtMilk-based beveragesLiqueurs with milk creamWhipping creamCooking creamDesserts and derivativesPuddingsIce-creamsSorbetsCottage cheeseFresh cheese
FOODFruit juices and pulpsVegetableCremogenatesNectarsBeveragesBaby-foodTomato puree and pulpKetchupSaucesDressingCustardEggsEgg-based liqueursAnimaI and vegetable fatsHoney
CHEMICALAdditivesAdhesivesEmulsifiersSilicone emulsionsLubricant greasesPigmentsResinsPaper pastesMineraI oilsParaffinsDisinfectantsAntiparassiticsChemical fertilisersEnamels and paintsInks
COSMETICSBeauty creamsPerfumesLipstick basesToothpastesVarious lotionsLiquid soapsShampooNail varnishesDeodorants
PHARMACEUTICALInjectable fine emulsionsAntibioticsOintmentsTincture of iodineLotionsSyrupsVaccinesVitaminsTherapeutic medicinecompoundsCurative compoundsArginine
BIOCHEMICALProteinsEnzymesFermentsYeastsBacteriaSeaweed
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11Homogenization Homogenizers and piston pumps Special pumps Rotating pumps R&D
Homogenization -> -> ->Homogenization is an entirely mechanical procedure
operating on the break down and dispersion of the
particles for homogenous blending of the components
12 Homogeneization
Principiple of Homogenization
The particles obtained, that are very small, give uniformity to the homogenized product, preventing possible surfacing
and decantation phenomenon. On the basis of this principle, the possibility of separation is greatly reduced conferring
desired stability to the product.
The homogenizing effect, always traceable to well known laws of physics, must be attributed with various causes.
The most accredited:
• instantaneous acceleration
• cavitation
• the high-speed impact of the product that exits from the valve against the wall of the impact ring
• the friction of the particles in suspension due to the very high degree of turbulence
• the lamination which the product undergoes during the passage between the close surfaces of the valve and its seat.
The limit of use of homogenization is represented by the pumping of the product.
The advantages of homogenization have suggested extending use for very different products and aims,
concerning new industrial fields.
Homogenizers
A homogenizer comprises a high pressure piston pump
followed by a homogenizing valve in which the treated product is
homogenized. The Bertoli range of homogenizers covers capacities
of up to of 50000 L/h and features a maximum pressure of 1200
bar. The vast range of materials and technical solutions can satisfy
all customer requirements.
13
Aseptic
The advantage of the thermic treatment carried on before the homogenization in the UHT equipment consists in a higher
stability of the treated product, due to the following:
• Reduction of the possibility of particles re-agglomeration (as for example fat or protein particles)
• The formation of precipitates is delayed due to the thermic treatment.
In case the homogenizer is placed after the thermic treatment it has to be in aseptic execution. The fundamental
characteristic of a machine in aseptic execution is that it is necessary to avoid possible contaminations of the already
sterilized product by the contact with the exterior. In order to achieve this, all the seals are barriered with steam and
sterile condensate. Besides, the machines in aseptic execution have to be designed taking into consideration the necessity
to withstand also the sterilization cycles, that is temperatures reaching 160°C. The main disadvantage of using the sterile
condensate is the high cost of managing the steam production and its further recondensation.
For this reason Bertoli proposes a patented (N.PR2006A000062)sterile water generating system by microfiltration.
Generally the costs for the installation of sterile water generating equipment are recovered in less than a year due to the
great energy savings in respect of using the steam.
Sterile Water Generator
The sterile water generator present on the equipment aims at reducing the bacteriologic level in the water by
microfiltration. Softened water from osmosis system with a conductibility between 10 and 30 micro-S/cm and a
temperature between min 10 and max 50° C should be used for the
generator, in order to avoid premature filters obstruction.
Using this system instead of the traditional one GREAT ENERGY
SAVINGS can be reached as well as reduction of heat and CO2
emissions into the atmosphere.
Water filtration
• According to FDA regulations, a filter can be considered a
sterilizing one when it is able to remove 107 bacterial cells of
Brevundimonas Diminuita (block ATCC19946) for any square cm of
filtrating surface of the filter. The DFL filtrating element is able
to remove, with security degree, 1013 bacterial cells of such an
microorganism for any square cm of filtrating surface.
• Bertoli Srl, in order to offer to its Clients a further guarantee,
installs a second passage with the same filter of 0,2um.
Homogenization Homogenizers and piston pumps Special pumps Rotating pumps R&D
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15
Homogenizers -> -> ->and piston pumps“To be recognized all over the world as a reliable partner
to entrust with the solution of any requirement on which
the use of homogenizers and low, medium and high
pressure piston pumps is requested”. Our machines are
in sanitary execution and thus suitable for foodstuffs.
All the parts in contact with the product are designed
and manufactured in compliance with international
standards for food and pharmaceutical industry.
Structural design according to MACHINE DIRECTIVES
2006/42/CE and in compliance with the European standards:
• UNI ISO 14121:2006 Principle of the risks valuation
• UNI EN ISO12100-1/2:2005 Machine safety
Design, construction, testing and assistance according to the
Quality System ISO 9001:2008 (Certificate N°:209121)
Homogenization Homogenizers and piston pumps Special pumps Rotating pumps R&D
16
PERFORMANCES CAPACITY (l/h) +/- 5%
It’ s vertical design has been especially conceived to maximally reduce its overall dimensions,
in order to be easily installed on SKID or small plants. For this reason, Michelangelo Series Homogenizer is suitable
for ice-cream sector and in Research & Development, as Laboratory machine.
1540
989
Homogenizers and piston Pumps
Homogenizers model
Piston pumps model
Installed power
Press. (bar) 100 130 150 180 200 230 250
HA11003 PA11003 3 kW L/H 150 150 150 150 150 150 150HA21002 PA21002 2,2 Kw L/H 600 450 300 300 300 250 250HA21003 PA21003 3 Kw L/H 650 600 550 450 400 350 300HA21004 PA21004 4 Kw L/H 650 650 650 600 550 500 450HA21005 PA21005 5 Kw L/H 650 650 650 600 600HA21008 PA21008 7,5 Kw L/H 650 650 650HA30002 PA30002 2,2 Kw L/H 650 500 450 300 300 250 250HA30003 PA30003 3 Kw L/H 900 650 600 500 450 350 350HA30004 PA30004 4 Kw L/H 1000 950 800 650 600 550 450HA30005 PA30005 5,5 Kw L/H 1000 1000 900 800 650 650HA30008 PA30008 7,5 Kw L/H 1000 1000 1000 900 900HA31006 PA31006 5,5 Kw L/H 1750 1400 1200 900 800 750 700HA31008 PA31008 7,5 Kw L/H 2400 1900 1600 1300 1200 1000 900HA31011 PA31011 11 Kw L/H 2500 2400 2000 1750 1500 1300HA31015 PA31015 15 Kw L/H 2500 2500 2100 1850 1850
**we reserve the right to modify data without notice
The new homogenizer and high
pressure pump “Michelangelo
Series” can reach industrial
productions up to 2.500 lt/h.
Michelangelo Series
1134
17
• Pumping pistons> Stainless steel with hard chrome> Integral ceramics> Tungsten carbide coating
• Poppet and ball type valve groups in:> Stellite> Tungsten carbide> Ceramics
• Electric board> Internal for fixed capacity> External for variable capacity with frequency converter
• Inlet and outlet connections> DIN 11851> Tri Clamp
• Aseptic version with fluxing system for condensate or sterilized water by microfiltration
• High pressure version up to 800 bar• Double stage (for special products)• Homogenizing group
> Hand-wheel manual control available for single and double
> Pneumatic control for single and double stage controlled from the machine board.
• Homogenizing valve with different geometries depending on the type of treated product:> Stellite > Tungsten carbide> Ceramics
• High-efficiency patented valve “Margherita”• 3A version
Options
• Stainless steel compression head of high mechanical and corrosion resistance.
• Direct transmission system with pulleys and belts
• Splash lubrication system with integrated oil cooling patented system
• Overpressure discharge valve
• Low noise level
• Easy maintenance
Features
Hom
ogen
izer
s on
ly
**Our pumps are also available in “PE” version for pressure up to 70 bar
Homogenization Homogenizers and piston pumps Special pumps Rotating pumps R&D
18
PERFORMANCES CAPACITY (l/h) +/- 5%
Its new design was especially conceived to guarantee high flexibility.
It is particularly suitable for use in the dairy-farming sector and for fruit juice homogenization.
Reliability and easy maintenance are its strong points. There are a number of options which make it customizable and
particularly suitable also for special uses in the chemical, cosmetic and pharmaceutical sectors.
Homogenizers model
Piston pumps model
Installed power
Press. (bar) 100 130 150 180 200 230 250
HA32011 PA32011 11 Kw L/H 3500 2750 2300 1950 1800 1550 1400HA32015 PA32015 15 Kw L/H 4500 3700 3200 2600 2400 2100 1900HA32018 PA32018 18,5 Kw L/H 4500 4000 3300 3000 2600 2400
HA32022 PA32022 22 Kw L/H 4500 3400 3200 2600 2500
HA33022 PA33022 22 Kw L/H 7000 5400 4600 4000 3500 3000 2800HA33030 PA33030 30 Kw L/H 9500 7000 6500 5000 4500 4000 4000HA33037 PA33037 37 Kw L/H 10500 9000 7500 6500 6000 5000 4500HA33045 PA33045 45 Kw L/H 10500 9000 7500 6500 5500 5500HA34045 PA34045 45 Kw L/H 14000 11000 9500 8000 7000 6000 5500HA34055 PA34055 55 Kw L/H 13000 11500 9500 8500 7500 7000HA34075 PA34075 75 Kw L/H 15000 13000 12000 10000 9500HA34090 PA34090 90 Kw L/H 15000 13000 12000 10500HA35075 PA35075 75 Kw L/H 20000 20000 16000 13000 11500 10500 9500HA35090 PA35090 90 Kw L/H 20000 19000 16000 14000 12000 11500HA35110 PA35110 110 Kw L/H 20000 19000 17000 15000 13500HA35132 PA35132 132 Kw L/H 20000 18000 16000 15000
The new homogenizer and
high pressure pump “Raffaello
Series” can reach industrial
productions up to 20.000 lt/h
1369
1075
1369
Homogenizers and piston Pumps
Raffaello Series
**we reserve the right to modify data without notice
19
• Stainless steel compression head of high mechanical and
corrosion resistance.
• Direct transmission system with pulleys and belts
• Splash lubrication system with integrated oil cooling
patented system
• Overpressure discharge valve
• Low noise level
• Easy maintenance
Features
Homogenization Homogenizers and piston pumps Special pumps Rotating pumps R&D
• Pumping pistons> Stainless steel with hard chrome> Integral ceramics> Tungsten carbide coating
• Poppet and ball type valve groups in:> Stellite > Tungsten carbide> Ceramics
• Electric board> Internal for fixed capacity> External for variable capacity with frequency converter
• Inlet and outlet connections> DIN 11851> Tri Clamp
• Aseptic version with fluxing system for condensate or sterilized water by microfiltration
• High pressure version up to 800 bar• Double stage (for special products)• Homogenizing group
> Hand-wheel manual control available for single and double
> Pneumatic control for single and double stage controlled from the machine board.
• Homogenizing valve with different geometries depending on the type of treated product:> Stellite > Tungsten carbide> Ceramics
• High-efficiency patented valve “Margherita”• 3A version
Options
Hom
ogen
izer
s on
ly
**Our pumps are also available in “PE” version for pressure up to 70 bar
20
PERFORMANCES CAPACITY (l/h) +/- 5%
Its new design was especially conceived to guarantee high reliability and easy maintenance.
It is particularly suitable for use in the dairy-farming sector and for fruit juice homogenization.
Homogenizers modeli
Piston pumps model
Installed power
Press. (bar) 100 130 150 180 200 230 250
HA51090 PA51090 90Kw L/H 24000 21000 19000 16000 14000 12000 11000HA51110 PA51110 110 Kw L/H 21000 18000 17500 14500 13000
HA51132 PA51132 132 Kw L/H 22000 21000 17500 16500
HA51160 PA51160 160 Kw L/H 22000 22000 18500
HA52160 PA52160 160 Kw L/H 30000 30000 30000 27000 24000 21500 20000HA52200 PA52200 200 Kw L/H 30000 30000 27000 24000
HA52250 PA52250 250 Kw L/H 30000 27000 27000
HA53250 PA53250 250 Kw L/H 39500 39500 39500 39500 39500 32000 32000
HA53315 PA53315 315 Kw L/H 39500 39500 35500
The new homogenizer
and high pressure pump
“Leonardo Series” can reach
industrial productions up to
40.000 lt/h and maximum
working capacities up to
1.200 bar.
Leonardo Series
Homogenizers and piston Pumps
**we reserve the right to modify data without notice
2895
1518
2250
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• Stainless steel compression head of high mechanical and
corrosion resistance.
• Direct transmission system with pulleys and belts
• Transmission system with trapezoidal belts and fixed reducer.
• Forced lubrication system with hydraulic power unit.
• Low noise level
• Easy maintenance
Features
Homogenization Homogenizers and piston pumps Special pumps Rotating pumps R&D
• Pumping pistons> Stainless steel with hard chrome> Integral ceramics> Tungsten carbide coating
• Poppet and ball type valve groups in:> Stellite > Tungsten carbide> Ceramics
• Electric board> Internal for fixed capacity > External for variable capacity with frequency converter
• Inlet and outlet connections> DIN 11851> Tri Clamp
• Aseptic version with fluxing system for condensate or sterilized water by microfiltration
• High pressure version up to 800 bar• Double stage (for special products)• Homogenizing group
> Pneumatic control for single and double stage controlled from the machine board.
• Homogenizing valve with different geometries depending on the type of treated product:> Stellite > Tungsten carbide> Ceramics
• High-efficiency patented valve “Margherita”• 3A version
Options
Hom
ogen
izer
s on
ly
**Our pumps are also available in “PE” version for pressure up to 70 bar
22
23Homogenization Homogenizers and piston pumps Special pumps Rotating pumps R&D
Special pumps -> -> ->for products containingpiecesThe new special pumps of “Giotto Series” has been
expecially for products containing pieces. Its compact
design has been conceived to maximally reduce its
dimensions according to the new Bertoli line.
It is especially conceived to guarantee high reliability.
Structural design according to MACHINE DIRECTIVES
2006/42/CE and in compliance with the European standards:
• UNI ISO 14121:2006 Principle of the risks valuation
• UNI EN ISO12100-1/2:2005 Machine safety
Design, construction, testing and assistance according to the
Quality System ISO 9001:2008 (Certificate N°:209121
24 Special pumps containing pieces
New pump PX of “Giotto
Series” works at maximum
capacity of 13500 l/h and
maximum operative pressure
40 bar.
Giotto Series “PX”:
Thanks to pneumatics valves, the great passing sections and arrear piston, the pumps of this series are able to pump
products with pieces with diameter up to around 30 mm. Are able to prime with minimum heads and don’t need
feeding pumps.
• Compression head of stainless steel of high mechanical
and corrosion resistance
• Double stage transmission system by trapezoidal belts
and reducer
• Splash lubrication system
• Low noise
• Easy maintenance
• Piston stroke arrear for a complete flow of the product
• Valves complete with pneumatic actuator to avoid
stress of product during the flow
• Very low RPM
Features:
• Electric board always installed on the machine: > Fixed capacity> Variable capacity by frequency converter.
• Pumping pistons> Chromed steel
• Valves> Polymeric material with high resistance to wearing and corrosion.
Options:
1417
1626
2570
25Homogenization Homogenizers and piston pumps Special pumps Rotating pumps R&D
New pump TP of “Giotto
Series” works at maximum
capacity of 12000 l/h and
maximum operative pressure
15 bar.
Giotto Series: “TP”
What mostly sets it apart from the PX pump is the particularity with which it processes the product less, creating a greater
amount of integral pieces.
It is therefore suitable for pumping of piece containers with a maximum size of 25mm.
• Duplex stainless steel compression cylinders with high
mechanical resistance and corrosion resistance
• Rack and pinion transmission system and orthogonal
gearmotor
• Automatic lubrication system with pumps and tank for
moving parts.
• Sphere valves complete with remote controlled
pneumatic actuator
• DN100 feeding valve which allows for increase of
passage section and facilitates the product input in
pieces.
• Proximity sensors for control and protection of
moving parts
• Low noise
• Simple maintenance
• Very low RPM
• Maximum discharge flow regularity also suitable for
ohmic sterilisers
Features:
• Electric board always installed on the machine :> Fixed capacity> Variable capacity by frequency converter.
• Pumping pistons> Chromed steel
• Valves> Polymeric material with high resistance to wearing and corrosion.
Options:
1661
1359
3628
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27Homogenization Homogenizers and piston pumps Special pumps Rotating pumps R&D
Rotating pumps -> -> ->Rotating pumps Series complete the range of
Bertoli’s products. They are expressly conceived for
tomato applications granting sturdiness and reliability.
Structural design according to MACHINE DIRECTIVES
2006/42/CE and in compliance with the European standards:
• UNI ISO 14121:2006 Principle of the risks valuation
• UNI EN ISO12100-1/2:2005 Machine safety
Design, construction, testing and assistance according to the
Quality System ISO 9001:2008 (Certificate N°:209121)
28 Rotating pumps
The Bertoli range of centrifugal pumps with capacities
of up to 200 t/h has been especially designed to pump
viscous products whilst assuring high NPSH values, thus
eliminating the risk of cavitation partly thanks to the
cooling system installed on the front cover.
Centrifugal Pump
Centrifugal pumps can also be supplied in the mixing
version, featuring a reduced impeller and sieve with
calibrated holes, and are ideal for mixing liquid and solid
phases in the technological treatment of tomatoes.
Mixing Pump
• Stainless steel body.
• Removable front cover for inspection
• Mechanical seal in widia
• Cast-iron support containing bearings
and drive shaft
• Installed power up to 30 kW
• Painted steel bed for coupling the pump to the
electric motor
Features:
29Homogenization Homogenizers and piston pumps Special pumps Rotating pumps R&D
This range of pumps is ideal for the Hot Break and Cold
Break technological treatment of tomatoes and other fruit
without stones.
These pumps are used to finely and uniformly chop
the product prior to heat treatment, thus ensuring it is
completely and uniformly heated.
The magnetic drive joint protects the pump transmission
system from overloads and accidental jamming.
The compact dimensions of the pumps make them easy
to install, even on existing lines. Their high reliability
guarantees long and uninterrupted work cycles.
The new version is available with rotating blade
useful to cut “weed”
Chopper Pump
Chopping pump, can be
used for apple, pears purees
treatment too.
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R&D -> -> ->Specific studies are dedicated to research and
development on which Bertoli philosophy is based, that
is: selection of highly qualified staff able to satisfy every
Customer’ s needs in the best possible way, through
continuous improvement of our machines and services.
Structural design according to MACHINE DIRECTIVES
2006/42/CE and in compliance with the European standards:
• UNI ISO 14121:2006 Principle of the risks valuation
• UNI EN ISO12100-1/2:2005 Machine safety
Design, construction, testing and assistance according to the
Quality System ISO 9001:2008 (Certificate N°:209121)
Homogenization Homogenizers and piston pumps Special pumps Rotating pumps R&D
32
695
690
299
R&D
Laboratory Homogenizers
Bertoli’ s research and development laboratory is equipped with efficient and accurate specific devices at the disposal of
our customers granting a high reliability and safety.
Bertoli’ s strategy is a continuous improvement and innovation based on highly qualified staff in order to ensure the
Customer improved performance, greater production by researching innovative solutions able to improve the efficiency
and reliability of our machines. Our research laboratory is at the disposal of our Customers for running tests aimed at
developing new products or defining the application of homogenization to existing products in order to improve their
characteristics. The tests are performed using ATOMO and MOLECOLA; laboratory homogenizers deriving from
our pluriennial experience in the design and manufacture of homogenizers as well as from our constant research and
development. These units complete our machine range and allow to carry out tests on limited quantities of product with
high viscosity and abrasive properties. The results obtained can be extended and applied for the continuous improvement
of industrial productions.
Atomo is a 2.000 bar laboratory homogenizer
suitable to treat products with viscosity
exceeding 20.000cP.
Atomo
• Unique bloc stainless steel compression head, high
resistant to mechanical and wearing effects.
•Direct transmission system with pulleys and belts
• Splash lubrication system with integrated oil cooling
patented system
• Low noise level
• Easy maintenance
Features
• Homogenizing group> Hand-wheel manual control available for single and double
• Pumping pistons> Integral ceramics
• Ball type valve groups in: > Stellite
• Homogenizing valve > Ceramics
• Electric board> Internal
Options
New “Atomo” is conceived with compact and functional
design. Available in two versions, mono and double
stage, thanks to pressure system of the inlet hopper can
treat high viscous products.
33Homogenization Homogenizers and piston pumps Special pumps Rotating pumps R&D
1462
838
659
Molecola
• Unique bloc stainless steel compression head, high
resistant to mechanical and wearing effects.
• Direct transmission system with pulleys and belts
• Splash lubrication system with integrated oil
cooling patented system
• Low noise level
• Easy maintenance
Features
• Homogenizing group> Hand-wheel manual control available for single and double
• Pumping pistons> Integral ceramics
• Ball type valve groups in: > Stellite
• Homogenizing valve > Ceramics
• Electric board> Internal
Options
Lab homogenizer “Molecola” is able to reach at
operative pressures 1200 bar.
New “Molecola” is conceived for the treatment of little
quantity of product, so for lab sampling.
It is suitable for liquid and high viscous products.
34
35Homogenization Homogenizers and piston pumps Special pumps Rotating pumps R&D
Characteristics -> -> ->The research into innovative solutions and continuous
development has allowed Bertoli to patent many
technological inventions; expression of a know how
able to respond to the market competitiveness.
36 Characteristics
Technology
Technical and Production departments synergie work to give you the best technology:
All our parts are designed with CAD 3D and products of Bertoli Tools with CAD/CAM system.
The quality of all produced parts is guaranteed by setting system for the dimensional control on the machine.
All Bertoli machines are designed and built using the best technology of available materials:
• The compression heads are made from stainless steel with high mechanical and corrosion resistance;
• The tapered seats guarantee a perfect seal on the compression head without the need for auxiliary gaskets. Seats, discs
and homogenizing valves are made from special wear-resistant alloys that assure maximum lifetime. The valve assemblies
are available in various configurations (mushroom and ball) depending on the viscosity of the treated product and the
operating pressure;
• Al parts in contact with the product have been designed and built according to international standards governing
foodstuffs and pharmaceuticals and can be easily cleaned and sterilised using CIP and SIP systems;
• The noise level of our machines constantly remains under 75 Dba;
• Our machines are provided with all the safety systems required by European legislation as well as with safety
devices for incorrect operation;
• All our machines have been designed to assure maximum maintenance facility and all the components are
easy to inspect
All our patented systems aim at reducing maintenance and promoting energy-saving.
The most important of these are:
• Piston self-alignment system: ensures the pistons are always in the best operating position. The axial clearance and
the dual guide allow the pistons to set radially, thus increasing the lifetime of the multi-element dynamic gaskets and the
lifetime of the pistons up to 5,000 hours without the need for expensive facings;
• High-efficiency homogenizing valve “Margherita”: saves up to 20% of the power consumption of a homogenizer and
ensures maximum homogenizing efficiency with pressures 20% lower than traditional homogenizing valves;
• Integrated oil-cooling system: this system for cooling the lubricant in the transmission body uses the cooling water and
lubrication of the pumping pistons to considerably increase the lifetime of the lubricant and the transmission members
without the need for a hydraulic control unit for circulation and cooling;
37
• Sterile water generation system for lubricating and cooling the pumping pistons and for the homogenizing assemblies
fluxing. This assembly achieves considerable savings in terms of sterile condensation, so that the cost of the system is
generally amortised by energy savings within a year;
• Low required NPSHR compression head patented
• “PX” Pumps patent (pumps for products containing pieces);
• Patent chopper pump with blades.
Quality
As foreseen by our Quality System, rigorous tests are performed in every phase of the production cycle.
Before being put into production, all machine components are checked by sample from a mechanical and dimensional
point of view.
Before delivery every machine undergoes a final test to ensure full conformity to the supply specifications.
The certification regarding mechanical and electrical performance is the warranty of the quality and reliability of every
homogenizer and piston pump produced by Bertoli.
• Each single part of our machines is made from certified materials (stainless steel, special stainless steels, composite
materials). All main components and parts always undergo non-destructive tests such as ultrasound tests and radiographs
aimed at verifying their full conformity.
• Special care is given to the design and machining of all parts in contact with the product in view of avoiding any fouling
effect caused by product deposits so as to make all washing and cleaning operations easier.
• The machines can therefore be easily cleaned and sterilized using CIP and SIP systems. All the used materials including
those for mechanical seals, are in compliance with the FDA regulations.
• Very strict checks are carried out all through the whole process to the final testing in
compliance with ISO 9001 and ISO 14001 Quality Systems.
Homogenization Homogenizers and piston pumps Special pumps Rotating pumps R&D
BERTOLI s.r.l.
Via Brodolini, 1
43056 S.Polo di Torrile
Parma - ITALY
Tel +39 0521.954711
Fax +39 0521.293704
www.bertolisrl.eu
“40 years history, and Machines and People”
BERTOLI s.r.l. - Via Brodolini, 1 - 43056 S.Polo di Torrile -Parma - ITALY - Tel +39 0521.954711 - Fax +39 0521.293704www.bertolisrl.eu - [email protected]
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