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Portal milling machine for 5-sided / 5-axis machining
High performances and efficiency for your productionUMILL 1800
[ Flexibility and precision ] The machine in portal design ensures considerable stability, absolute precision in machiningand high dynamics. The Umill 1800 allows 5-axis machinings, such as drilling, threading andturning in a single setup.
[ Compact and accessible ]Wide axes travels 1800 x 2150 x 1250 mm with reduced overall dimensions in the workshop.The loading / unloading is simplified through wide openings available in the machine covering.
ccessible 50 x 1250 mm with reduced overall dimensions in the workshop.
simplified through wide openings available in the machine covering.
[ Technology ]Umill 1800 does not require foundation works while ensuring maximum accuracy and rigidity.Mechanical milling head with minimal air/oil lubrication.Axes feed rate of 60 m/min.A-axis movement takes advantage of the technology of the two synchronized, zero backlash gearmotors.Full digital package: all the measuring system has high frequency digital data transmission, the machine is freefrom any electrical noiseSafety integrated: maximum user friendly machine combined with maximum operator safety.
5-axis machining and spindle torque of 600 Nm 15° undercut in the milling head positioning Rotary table for milling and turning operations; machining of parts with dimension up to diameter 2500 x 1250 mm High quality standards in milling/turning machinings guarantee a likewise high production efficiency
Efficiency and innovation
[Machine bed / Portal]- Recirculating ball screw on all the axes- Feed rate 60 m/min on all the axes
[Machine bed / Portal]- Recirculating ball screw on all the axes- Feed rate 60 m/min on all the axes
[Tool changer]- Automatic tool changer up to 228 pockets
[ Application ]Umill 1800 is the most suitable solution for 5-axis machining of middle and large dimensions workpieces in thefields: aerospace, energy, automotive and precision general engineering.
Milling of an aircraft component - structure Aircraft engine casing
Power generation/gas Dynamic 5-axis simultaneous processing Quick and efficient control Highly efficient at heavy roughing Rapid and accurate finishing operations
Impellers
Machining of a fan blade for large Impeller electrical motorImpeller
Tebis is a process provider and offers CAD-CAM-CAQ-PDM-VIEWER solutions, fully integrated to support 2.5D -3 - 3+2 and 5-axis NC machining for the manufacturing of molds and dies and the development of complex 3Dmechanical components. The main industrial application areas of Tebis Software are: automotive, aerospace,energy, sports accessories and home equipment.
- 3, 3+2 and 5-axis milling machining of complex surfaces
- 2.5 D milling and drilling machining of prismatic parts, molds and dies
- Automatic programming by Features and NC-SET
- Programming template with automatic selection
- Certified post processors related to the virtual geometry of the machine
- Fully integrated kinematic simulator for verification of machining processes
[CAM]
- 2D and 3D CAD software components to support machining process
- CAD software components for electrodes creation
- Design through parametric features- Native data exchange interface (Catia, Nx,
Solidworks, Creo, Parasolid, Nastran)- Neutral data exchange interface (Vda, Iges,
Step, JT)
[CAD]
- Molds and dies process verification at the end of the machining cycle by measuring probes
- Fully simulated NC measuring cycle- Direct comparison with the original CAD model
- Digital solution to support NC production processes in the workshop
- Paperless process- Preliminary analysis of CAD files- Realistic simulation of machining processes- Workshop editing of NC tool path- Ideal for supporting the multiple setup
[CAQ]
[VIEWER NC]
The perfect process
solution for molds and
dies manufacturing
[TECHNOLOGICAL ADVANTAGES]- Perfect management of the machine and of the
NC control- Maximum production efficiency- Certified post processors and virtual machines- Optimized and fully simulated machining cycles- Collision-free toolpaths- Highest finishing quality
[ Milling heads ]Milling head with high-speed spindle
Milling head with high-speed spindle
Milling head with mechanical spindle
Machine overall dimensions
Indications in millimetres
6500 mm8250 mm
5000 mm
Max. ø 2500 mm
distance between the columns 1860 mm
Machine working envelope
Indications in millimetres
1250 mm
2150 mm1800 mm
30 μm
805 1345Y = 2150
495ø 1700
91Z
= 1
250
Y = 2150
1350800
500ø 1700
8612
50
www.emco-mecof.it
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Machines with vertical spindle
[Technical data]
UMILL 1800 Linear axesCross axis travel 1800 mm (71") Longitudinal axis travel 2150 mm (85") Vertical axis travel 1250 mm (50") Feedrate 60 m/min (2632 inch/min) Numerical control Heidenhain TNC 640 HSCI Siemens 840D sl Tool / workpiece cooling system Low pressure 28 l/min; 6 bar High pressure 20 l/min; 40 bar Milling head with mechanical spindle Power S1 / S6 38 / 48 kW (51 / 65 HP) Torque S1 / S6 600 / 750 Nm (442 / 553 lbf-ft) Rotation speed 6000 rpm Tool taper ISO 50 Undercut 15° Milling head with high-speed spindle E58 Power S1 / S6 45 / 58 kW (60 - 78 HP) Torque S1 / S6 300 / 372 Nm (221 / 274 lbf-ft) Rotation speed 12000 rpm Tool taper HSK 100-AUndercut 15°
EMCO MECOF Deutschland GmbHGottlieb-Daimler-Str. 15 · 74385 Pleidelsheim · DeutschlandPhone +49 7144 8242-0 · Fax +49 7144 8242-10 · [email protected]
Mecof S.r.l.Via Molino 2 · 15070 Belforte Monferrato (AL) · ItalyPhone +39 0143 8201 · Fax: +39 0143 823088 · [email protected]
Milling head with high-speed spindle E61Power S1 / S6 50 / 63 kW (67 - 84.5 HP)Torque S1 / S6 100 / 125 Nm (37.71 / 92.2 lbf-ft)Rotation speed 20000 rpmTool taper HSK 63-AUndercut 15°Accessories Aut. Tool changer 80 / 120 / 228 pockets Rotary table for millingDimensions ø 1700 x 1400 mm (71 x 55") Load capacity 10 ton Drive torque motor Max. torque 6000 Nm (4425 lbf-ft) Rotation speed 10 rpm Rotary table for milling and turning Dimensions ø 1800 mm (71") Load capacity 5 ton Drive Torque motor Max. torque 4000 Nm (2950 lbf-ft) Rotation speed 250 rpm
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