high performance machine guide
TRANSCRIPT
High Performance Machine Guide
The World Best Grinding and Nano-Micronizing Technology
Daesung Chemical Machinery, since its inception in 1963, has manufactured and supplied various kinds of
essential and versatile machinery and plant such as Paints, Coatings, Inks, Pigments, All kinds of
Resin, Agrochemicals, Cosmetics, Food, Beverage and Life Science.
In addition to that, we can manufacture and supply our world-wide customers with world leading
technology and best quality various machinery, equipment and whole complete plants ranging from
laboratory scale small production capacity to large scale mass production capacity according to our
customer’s demand. We are keenly eager to make a concrete business relationship with you for our mutual
benefit. We will make every effort to render full satisfaction to you and we are also creating the vital
products of tomorrow.
Company Introduction
Daesung Chemical Machinery Ind. Co.
Address: 354-18, Madogongdan-ro, Hwaseong-si,
Gyounggi-do, S.Korea
Phone: +82-31-355-6348
Fax: +82-31-355-4696
E-Mail: [email protected]
Web Site: www.daesungchem.com
Youtube: Search by Daesung Chemical Machinery
or 대성화학기계
History of Daesung Chemical Machinery
02/1963 Established Daesung Iron Works.
05/1972 Changed company's name from Daesung Iron Works to Daesung Chemical Machinery Ind. Co.
06/1982 Developed pilot Dyna Mill for laboratory.
03/1984 Developed high pressure Synthetic Reactor for fine chemicals & agro-chemicals.
05/1994 Moved to new plant in #403. 3Ma, Sihwa Ind. Complex
11/1994 Developed Vacuum Degassing & Deaerator unit continuous type for food, pharmaceutical, cosmetic, chemical industries.
04/1995 Developed pilot Jet Mill plant for research institute, laboratory.
04/1995 Developed pilot Granulator for research institute, laboratory.
02/1996 Developed ultra-high performance super Dyna Mill for paint, gravure & printing Ink lacquers, cosmetics, chocolate, plastics paste, \
flowable powder.
02/2000 Developed Mystery Mill ultra-Fine particle size up to 0.169 micron.
06/2001 Developed super D.S Horizontal Mill with Aluminium Oxide and Silicon Carbide constructed for contamination-free products & materials.
05/2003 Acquired Utility Model Patent for Dispersing Promotion Device & Filtration Device of Mystery Mill.
11/2003 Acquired KS A 9001-2001, ISO 9001-2000 certification.
02/2004 Acquired CE mark(European Standard Certification System).
04/2006 Moved to new plant to #16 Block 6 Lot, Mado Industrial Complex, 691-7, Ssangsong-ri, Hwaseong-si, Gyeonggi-do, Korea
10/2008 Developed newest-design 700L Planetary Kneader-Mixer
11/2009 Developed state-of-the-art Mystery Mill 25 Liters
01/2011 Developed newest-tech Flame & Fire Retardant Manufacturing Plant for Coating
04/2012 Developed newest-design 10-Ton Reactor and Polymerization Plant for Emulsion Resin & Adhesive
06/2012 Developed state-of-the-art Mystery Mill 150-Liter Twin
01/2013 Developed newest-design 1000L Planetary Kneader-Mixer
03/2013 Developed newest-tech ultra-fine Magnesium Oxide Powder Manufacturing Plant for Retardant
10/2013 Developed newest-tech Zirconia-Made Mystery Mill 4-Liter Twin
11/2013 Developed newest-tech Nano Zinc Oxide Manufacturing Plant
03/2014 Developed newest-design D.S Horizontal Mill 100-Liter Twin
04/2014 Developed 80,000-Liter & 22,000-Liter Thermophilic Vessel Composter (Digester)
06/2014 Developed newest-design D.S Horizontal Mill 300-Liter Single
Wet Grinding & Dispersion
D.S Horizontal Mill
Ultra-Fine Dispersing Bead Mill for Your Expert
Mechstar® D.S Horizontal Mill is simple design for maintenance such astwo-separated vessel, easily open of cover, easily adjustment device ofmotor belt, safe-treatment device in mechanical seal trouble, etc. Also thismill is fabricated special hardened-steel of vessel, disc, shaft cover,separation rotor, etc. with hardened Cr alloy steel, SUS 420J2. This D.SHorizontal Mill is fully-developed horizontal bead mill that could beavailable to produce mass-scale production with special design of actingvessel.
The Mechstar® products generate a powerful, active movement of thebeads which guarantee a high and constant energy input.
SPECIFICATION
▲ D.S Horizontal Mill 150L
D.S Horizontal Mill Type
(Single/Twin)DSHM-30 DSHM-50 DSHM-100 DSHM-150 DSHM-200 DSHM-300 DSHM-600
Main Motor(kW) 30 50 75 75~100 90~110 110~150 180~250
Pump Motor(kW) 2 3 5 5 3.7 7.5 7.5
Useful Fineness(㎛) 5~30 5~30 5~40 5~40 5~30 5~30 5~30
Pump Outlet(L/H) 100~600 170~1000 380~2200 500~3500 500~3000 800~5000 1000~8000
Approx. Weight(kg) 775/1450 1300/2500 1600/3150 2000/3500 3000 3200 8000
Dimensions(mm)
Length 1650/1650 1750/1750 1950/1950 2900/3260 3100 3300 3900
Width 900/1800 1000/2800 1300/3700 1300/2100 1400 1500 2500
Height 1640/1640 1675/1640 1900/1750 2050/2050 2100 2100 2100
APPLICATIONSSPECIAL FEATURES
§ Paint
§ Pigment / Dyes
§ Pharmaceuticals
§ Cosmetic
§ Agrochemical
§ Ink
§ Nano Application
§ Ceramic
§ Simple handling of the machine in the operating and the maintenance.
§ With easily change of discharge screen and bead size, could approach the product from middle range dispersion to extra-fine dispersion.
§ Highly efficient dynamic centrifugal separation system.§ Capable design for circulating operation and multi-pass operation.§ Variable speed control system of main motor and feeding pump.§ Two separation system of bead: Gap-disk type and Gap-screen
type. § Special shaft seal system: Double-acting mechanical seal with
special back-pressure device.§ Grinding Beads of different materials and size.§ Manufacturing process and quality control that are state of the art.§ Easy operation of the mill thanks to the well designed control
concept.
▲ Circulation of Beads
▲ D.S Horizontal Mill Cr27% Type
▲ Media Separator and Screen
▲ D.S Horizontal Mill 60L ▲ D.S Horizontal Mill 100L
▲ Touch Screen▲ D.S Horizontal Mill 300L
Mystery Mill
Ultra-Fine Dispersing / Nano-Size Grinding Bead Mill
Mechstar® Mystery Mill is the newest bead mill for ultra-finedispersing/NANO-size grinding. Mystery Mill have a compact-sizedvessel/disk design and grinding ability is much larger than theconventional bead mill. Because acting volume is small but motorpower is bigger in narrow difference of circumferential speed, and thenefficient energy power is put to the overall acting dispersing zonehomogenously. Also Mystery Mill is maximum operating safety -Mystery Mill already complies with CE and ISO9001. With an extensivemill program, we will supply the perfect mill for both your product andyour process.
SPECIFICATION
▲ Single & Twin Mill (16L)
Mystery Mill Type DSHM-MM4 DSHM-MM8 DSHM-MM16 DSHM-MM25 DSHM-MM40
Circumferential Speed(m/sec) 10~15 10~15 10~15 10~15 10~15
Vessel Volume(Liter) 4 8 16 25 40
Acting Volume(Liter) 2.6 5.6 9.9 15 28
Main Motor(kW/HP) 11(15) 22(30) 37(50) 50(75) 75(100)
Pump Motor(kW) 0.75 0.75 1.5 1.5 2.2
Useful Fineness(㎛) 0.1~20 0.1~20 0.1~20 0.1~20 0.1~20
Pump Outlet(L/H) 30~350 50~600 800 1200 1800
Approx. Weight(kg) 1333 1400 1650 1890 2300
Dimensions(mm)
Length 680 700 900 900 1100
Width 1110 1115 1250 1500 1700
Height 450 1000 1500 1800 2200
APPLICATIONS
▲ Zirconia Type
SPECIAL FEATURES
§ Paint
§ Color Concentrated Paste
§ Ink
§ Grinding of Pigments (TiO2, ZnO, Ni2O3, etc.)
§ Cosmetic
§ Agro-chemical
§ Dyestuff
▲ 미스터리 밀의 작동원리
§ Specially designed for the super-micronized dispersion/Nano-sized grinding with various usage of bead size down to 0.1mm, changing the bead separation device.
§ Adopted the strong double-acting mechanical seal.§ Big discharge rate with special bead-separation device.§ Adopted the strong material of hardened Cr Alloy.§ Intensive impact grinding in outer grinding chamber by rotor and
stator sprockets. § Various type of Vessel/Disks
: Zirconia, Silica-carbide, High Ratio Cr Alloy for low wearing and contamination.
▲ Mystery Mill 8L Single
▲ Pilot Mystery Mill
▲ Pilot Mystery Mill Touch Screen
▲ Mystery Mill 16L Twin
▲ Mystery Mill 25L Twin
▲ Touch Screen
SPECIFICATION
Ring Mill
Mechstar® Ring Mill is a batch production type dispersing device used for dispersing various paints, inks, electronic materials,
and organic materials. It is a dispersing machine that disperses the particles by filling the beads into the dispersing vessel and by
the strong rotating force, impact and friction action of the rotor. Our Ring Mill has a stronger dispersing ability than general ring
mill, which can shorten dispersion time, It is widely used for excellent production effect.
Model1 time dispersion capacity(minimum to maximum)
Dimension(L*W*H)
Dispersion vessel
Power RPM
DSRM 50 20L~50L 640x1600x1700H 70L 14HP 1,600
DSRM 100 60L~100L 680x1870x1700H 120L 19HP 1,400
DSRM 200 120L~200L 750x2160x2340H 230L 31HP 1,200
DSRM 300 150L~300L 800x2360x2480H 350L 39HP 900
DSRM 500 270L~500L 950x2760x2660H 600L 52.5HP 600
DSRM 1000 500L~1000L 1000x2640x1840H 1150L 75HP 540
DSRM 1500 1500L~3000L 1200x3760x1890H 2000L 128HP 500
DSRM 2000 2000L~6000L 1440x4200x2320H 2500L 269HP 460
APPLICATIONS
▲ DSRM-500
§ Paint
§ Color Concentrated Paste
§ Ink
§ Grinding of Pigments (TiO2, ZnO, Ni2O3, etc.)
§ Dyestuff
▲ DSRM-1000 ▲ DSRM-1500
Vacuum De-aerator
Continuous High Performance De-aeration
During continuous deaerating process of liquid to high viscosity products,
a dynamic process Mechstar® Vacuum De-aerator offers a highly efficient,
cost-effective solution. This can be tailored to individual requirements,
contributing both to quality assurance and process optimization.
Deaerated products having a smooth, glossy, foam-free surface are
chemically more stable and have a longer shelf life. And the benefits
reach far beyond product quality: deaerated products are more dense
making precision dosage that much easier and allowing pack volumes to
be reduced.
SPECIFICATION
▲ Vacuum Degassing & DeaeratorVD-II
De-aerator Type VD-Ⅰ VD-Ⅱ VD-Ⅲ VD-Ⅳ VD-Ⅴ VD-Ⅵ
Usable Volume(Liter) 25 65 125 300 550 1200
Throughput with liquid products, approx.(Kg/h) 1500 4000 8000 15000 20000 30000
Throughput with viscous products, approx.(Kg/h) 900 2500 5000 9000 12500 18000
Throughput with highly viscous products, approx.(Kg/h) 300 800 1600 3000 4000 6000
Installed power, approx.(kW) 2.3 4.5 6.6 12.5 17 24
Dimensions(mm)
Length 1650 1850 2170 2460 2840 3460
Width 540 710 860 1070 1220 1800
Height 1630 1770 2160 2580 2860 3670
Height - Open Lid 1740 2190 2470 2980 3250 4160
Weight approx.(kg) 475 700 940 1400 1600 2200
APPLICATIONSSPECIAL FEATURES
§ Paints and varnishes
§ Adhesives
§ Cosmetic
§ Food
§ Agro and household chemicals
§ Coatings
§ Deaerated products having a smooth, glossy, foam-free surface, are chemically more stable and have a longer shelf life.
§ Increasing specific weight, reduces packing volume and allows smooth operation of filling equipment providing uniform filling volume.
§ Preventing reactions such as oxidation and tendency of grease and oil to run rancid.
§ A completely packaged plant consists of its own electrical control panel, discharge pump and vacuum pump.
§ Enhances product-quality in long-time stability.§ In portable system you can use wherever you want to carry. § Useable even on delicate emulsions by imparting minimal
temperature and shear action to your product. § A dynamic process Vacuum De-aerator offers a highly efficient,
cost-effective solution
▲ Functional Description ▲ Vacuum Degassing & Deaerator VD-III
▼ De-aeration
BEFORE AFTER
Dissolver
High Speed Mixer, Agitator and Disperser
Mechstar® Dissolver can be used in the wide range of chemical industrial
field. Especially it can be available for premixing, dispersing, mixing and
dissolving, etc. from low to high viscosity. Various type of blade such as
cowls, turbine, propeller, etc. can be set for the suitable process of paste-
production.
SPECIFICATION
Dissolver Type DSMV-10 DSMV-15 DSMV-20 DSMV-25 DSMV-30 DSMV-40 DSMV-50 DSMV-60 DSMV-75 DSMV-100 DSMV-150 DSMV-200
Main Motor(kW) 7.5 11 15 18 22 30 37 45 55 75 112 150
Stroke(mm) 1000 1200 1200 1200 1200 1350 1500 1500 1750 1750 1900 1900
Rotation Speed(rpm) 0~2250 0~2200 0~2200 0~2200 0~1800 0~1800 0~1800 0~1800 0~1800 0~1800 0~1800 0~1800
Disperse Capacity(Liter) 100 200 300 300 500 650 850 1000 1500 4500 5000 6000
Impeller D/A(mm) 200 250 250 250 300 330 350 430 450 500 550 550
Weight(kg) 1050 1640 1750 1760 1820 2000 2150 2300 3000 3200 3800 4100
▲ DSMV-20
APPLICATIONSSPECIAL FEATURES
§ Paints
§ Pigment Paste
§ Varnish
§ Cosmetic
§ Inks Industry
§ Adhesives
§ Variable rotation speed can be set by inverter of 0~1800 rpm.§ Portable type Dissolver is suitable for small-mixing with portable
open tanks.§ Fixed type Agitator is for mixing and dispersing process of fixed
tank of structural forming in the middle to big batch.§ For high viscosity process, up-down disperser with side scrapper
of fixed tank of structural forming would be more effective.§ Especially designed for use in small or larger production plant. It is
essential equipment for the dispersing, mixing, stirring, dissolving, shearing, homogenizing, etc.
▲ Pilot Dissolver▲ Retardant Paint Up & Down Combination Tank
WATER UV PAINT UP & DOWN SWING DISOLVER COMBINATION TANK(LET-DOWN LINE)
▲ Portable Dissolver
Dry Grinding & Classifying
Ultra-Super-Micro-Fine Jet Mill / Powerful Jet Energy Pulverizer
Mechstar® Jet Mill is a new ultra-fine milling machine, which pulverizing any kinds of substances by using energy,
durability of main machine and its parts against abrasion is incomparably excellent with those of conventional Jet Mill,
even able to pulverizing the hardest substance, whose hardness reaches to 9.5 MOHS, into ultra-fineness.
Mechstar® Jet Mill is capable of fine grinding all kinds of dry products with virtually no contamination. An integrated
dynamic air classifier in the housing can be infinitely adjusted to the desired fineness. This guarantees exact adjustment of
the grinding parameters and reproducible product quality. This Jet Mill is for the ultra-fine grinding of soft to hard materials
in a fluid bed.
■ It is possible to curtails 30 or 40% of ENERGY consume in quantity by developing the fittest jet energy and ultra-fine classifier■ It is easy to clean inside of pulverizer■ Milling process is progressing by feeding the substance automatically in the plant itself and Ultra-fine classifier, which has an excellent sorting function, is not accepting any coarse substance to produce ultra-fine product and able to operate constantly without the supervision of operator■ Ultra-fine classifier is able to obtain a minute particle in the micron unit by displaying the highest minute distributional effect
SPECIFICATION
Jet Mill Type 100DSM 200DSM 400DSM 600DSM 800DSM
Powder fineness(d97=approx. ㎛) 2-40 4-100 5-120 6-150 8-150
Scale-up factor(F=approx.) 0.06 0.25 1 2.5 7
Grinding air volume
Standard(approx. m3/h)
Maximum(approx. m3/h)
50-80
100-120
200
300
800
1200
2000
2600
5600
6800
Grinding nozzle AFG/AFG-R(No.) -/3 3/3 3/4 4/5 4/5
Turbo-type Ultrafine Classifier Model
Classifier wheels(No.)
Drive power, total(kW)
50
1
1
100
1
3
200
1
5.5
315
1
11
500
1
15
Classifying wheel speeds
Steel material(max.rpm)
Ceramic material(max.rpm)
22000
22000
11500
11500
6000
6000
4000
4000
2400
2160
Dimensions L/W/H(mm) 1000x750x1500 1250x850x1750 1500x1050x1950 1750X1300X2300 2000X1600X2700
▲ Pilot Jet Mill
§ It is possible to curtail 30 or 40% of ENERGY consume in quantity by developing the fittest jet energy and ultra-fineclassifier.
§ It is easy to clean inside of pulverizer.§ Milling process is progressing by feeding the substance automatically in the plant itself and Ultra-fine classifier, which
has an excellent sorting function, is not accepting any coarse substance to produce ultra-fine product and able tooperate constantly without the super of operator.
§ Ultra-fine classifier is able to obtain a minute particle in the micron unit by displaying the highest minute distributionaleffect.
§ Materials with flat-structure of porous nature as silica gel which is very hard to make fine powder and to classify arecable to pulverize easily.
§ During the operation, abrasive rate of machinery and tools are drastically lower than the conventional one, it curtails theexpenses to replace abraded parts.
§ Agrochemical § Ceramics§ Pigments / Dyes § Minerals / Metals§ Food § Life Science§ Pharmaceuticals
APPLICATIONS
SPECIAL FEATURES
JET MILL TOUCH PANEL
JET MILL 400DSMJET MILL 200DSM
JET MILL 600DSM
Impact Mill Type DSMV-M1 DSMV-M2 DSMV-M3 DSMV-M4 DSMV-M5 DSMV-M6 DSMV-M7 DSMV-M8
Capacity(Liter) 5-20 10-45 35-130 100-400 150-500 300-900 500-2000 600-3500
Motor(kW) 0.75-1.5 1.5-2.2 2.2-3.7 11 15 30 45 75
Screen(mm) 65x200ф 68x225ф 77x315ф 77x315ф 100x420ф 106x530ф 115x625ф 200x880ф
Dimensions
(mm)
Length 325 362 565 739 820 950 1130 1365
Width 410 495 675 790 875 1050 1195 1415
Height 360 385 625 840 925 985 1235 1495
SPECIFICATION
Impact Mill
Ultra-Fine Crushing, Pulverizer Pin Mill
Mechstar® Impact Mill is possible pulverize any kinds of
materials under the low temperature control in a short time. With
the simple change of various operating component, such as
diameter of screen, rotor speed, the member and the shape of
striking pins, Impact Mill can adjust the requirement of the
various fineness of pulverized material the our put amount.
§ With special internal design, it occur the low-level heat accumulation.
§ It is possible to make set/steep pulverization by using water and other liquid.
§ It is possible to combine with the incidental classifier-whizzer air separator easily.
§ Grinding of material is available to flexible hardness to 7 Mohs.
§ High throughout is achieved depending on quality of feed material and configuration of system with variousdesign of the beater elements.
§ All parts are easily disassembled and cleaned.
SPECIAL FEATURES
APPLICATIONS
§ Agrochemical § Ceramics§ Pigments / Resin § Minerals / Metals§ Food § Fertilize§ Plastic § Feed Stuff§ Phamaceuticals§ Wood Chips
SPECIFICATION
Colloid Mill (Stone Mill)
Mechstar® Colloid Mill brings to bear a tremendous amount of energy on a small portion of
material in the form of a thin film. This Colloid Mill will reduce particles to their ultimate
crystal size by breaking up the agglomerates into which they form. As the particles of the
dispersed phase of the emulsion get smaller, it requires progressively more energy to
overcome the surface tension holding them together. Enormous shear stress is needed to
do the job and a Colloid Mill is the ideal device to apply this force.
Colloid Mill DSCM-6CM DSCM-8CM DSCM-10CM DSCM-12CM DSCM-15CM
Stainless / Stone
Motor(kw) 3.7 5.6 7.5 15 22
Average Capacity(L/H) 114 190 380 1136 1895
§ Clearance between the rotor and stator can be adjusted and locked in second with no tools needed. Even, while the mill isoperating.
§ Easy control of grinder clearance setting grinder clearance is important because it determines grain size, or the quality ofproducts. Super Mechstar® Colloid Mill is equipped with a clearance adjusting handle, which vertically moves the rotary grinderin 1/100mm increments. The grinders can be adjusted close to zero clearance without any problems.
§ All mills are jacketed for use with steam, hot or cold water. Mechstar® Colloid Mill can operate at temperatures up to 150℃.
§ This mill can be easily converted to closed, continuous operation. A pump may feed the mill, or the mill may be mountedunderneath a tank for gravity feeding.
§ Units can be equipped with mechanical seals for pressurized operations.
§ Mechstar® Colloid Mill is available in sanitary design for food, pharmaceutical and cosmetic applications.
SPECIAL FEATURES
Mixer
Planetary Kneader-Mixer / Pilot Planetary Kneader-Mixer (with Vacuum System for mixing and kneading various materials including high-viscosity materials)
Mechstar® Planetary Mixer is an invaluable multi-purpose mixer for mixing and kneading of solid pigment and liquid materials in
high viscosity. The rotation of two blades and one orbital motion can make the mixture a highly kneading effect with close interval
of rotations and detailed clearance between blades and tank. Also, Planetary Mixer is possible mixing the various lines from low
to high viscosity.
Planetary Mixer Type DSPM-100 DSPM-200 DSPM-360 DSPM-500 DSPM-700 DSPM-1000 DSPM-1500
Capacity(Liter)Total 100 200 360 500 700 1000 1500
Working 75 150 360 375 525 750 1125
Power(kW)Planetary 5.6 7.5 12 18.7 22 30 37.5
Disperser 7.5 11 18.7 22 30 37.5 45
Dimensions
(mm)
Frame Length 1985 2110 2440 2520 2895 2400 5.00
Height 1540 1735 2130 2200 2415 2640 3200
Width 1080 1140 1265 1315 1400 1550 1770
Vessel Height 550 650 800 900 1000 1200 1300
Carrier Height 500 600 720 800 900 900 1100
Vessel Diameter 655 755 870 950 1050 1085 1330
Height+Stroke 2070 2365 2880 3020 3335 3630 4400
Weight(Kg)Net 1900 2150 350 390 5250 9000 10000
Gross 2300 2600 4200 4550 6000 10400 11500
SPECIFICATION
PLANETARY KNEADER MIXERWith IMPELLER
§ Structure Form are two types such as one-cylinder type and two-cylinder forhead lifting.
§ Vacuum System is possible to process defoaming.§ The vessel is lifted by means of a mechanical hand operated device for
anchoring the vessel in the correct position as well as for airtight sealing.§ Made of welded steel plate, the frame is closed and all standard and driving
elements are housed inside of it.§ Solid with the machine structure, the top head is equipped with a closing hood
fitted with a feeding hopper, sight glass and lamp for watching the process.The hood is reinforced and provided with a vacuum gauge and seals forvacuum mixing.
§ Additional one or two agitator can be adopted to high viscosity, fine dispersion.§ Agitation Mix is possible from low to high viscosity.
§ High Viscosity Paint § Food § Electronic Material § Agro-Chemical§ Pigment § Pharmaceuticals§ Adhesives § Paper
APPLICATIONS
SPECIAL FEATURES
DSPM-10 DSPM-360 DSPM-1000
Ribbon Blender (Ribbon Mixer)
Mechstar® Double Ribbon Blender is a horizontal mixer/blender For a wide variety of dry, liquid, or slurried products, These versatile
mixers are efficient and economical, Designs are available for both the chemical industry and also the sanitary requirements of the
Food and Pharmaceutical industries Fast efficient Blending and rapid product discharge.
The Double Ribbon mixing elements and "U" shaped mixing trough combine to provide an efficient mixing system utilizing the outer
ribbon to move material toward the discharge and the inner ribbon to move material in the opposite direction, The dual motion of the
product back and forth, combined with rotation, provides fast and efficient mixing and blending.
The ribbons are welded to support arms on a single rotating shaft which is supported by dust-proof tapered roller bearing external to
the mix trough.
SPECIFICATION
Ribbon Mixer Type DSRM-20 DSRM-60 DSRM-200 DSRM-300 DSRM-500 DSRM-800 DSRM-1000 DSRM-1500 DSRM-2000 DSRM-3000
Capacity (Liter) 30 90 300 430 700 1150 1500 2100 2850 4250
RPM 100 67 49 40 34 29 29 24 22 20
kW 0.4 0.75 2.2 3.7 5.5 7.5 7.5 11 15 22
Discharge ф 30 100 200 200 200 300 300 300 300 300
Dimensions
(mm)
L 490 600 1220 1220 1450 1600 2100 2150 2350 2850
B 230 340 470 570 670 800 800 950 1050 1160
H 300 430 590 700 820 990 990 1150 1270 1410
TH 750 1255 1520 1630 1750 1920 1920 2280 2400 2540
AL 780 1370 2120 2210 2580 2980 3600 3870 3900 4100
BL 350 550 850 900 1000 1300 1300 1450 1550 1660
§ Paddle Mixer designs available
§ Dimple, double-wall, or half-pipe trough jackets for heating, cooling
§ Vacuum trough construction for drying or deaerating
§ Fixed or variable speed drives
§ Side entering high speed choppers
§ Discharge valves available as slide gate, knife gate, flush bottom ball
or plug
§ Manual or pneumatic discharge valve operation
§ Double trough / mixer designs
§ This is a double ribbon blender / dryer constructed in stainless steel,
for the fine chemical industry. The unit is designed for vacuum,
pressure, heating and cooling and includes two inspection doors
▲ Inside of Ribbon Mixer
APPLICATIONS
SPECIAL FEATURES
§ Mixing of dry material, liquid material and slurry
§ Agrochemical § Food§ Cosmetics
▲ Ribbon Mixer
Turbulent Mixers
Mechstar® Turbulent Mixer is extended by additional, laterally installed homogenizers equipped with cutting elements of different
types. Thus the system is suitable for a large variety of process technical tasks. This Turbulent Mixer is based on the turbulent-
System is easy to clean and requires only very little maintenance and machine sizes are available ranging from 50 liter up to
50000 liter in compliance with another.
■ The special-design mixing paddle give the effect of the biggest
mixing surface and the efficiency of short mixing time.
■ The intensive axial and radial mixing pattern give an effective
shearing to the product.
■ The special design of mixing paddles with close scrapers is able tocreative the perfect mixing zone without dead space.
■ Additional homogenizing device installed in side-wall provide the fully
developed micro phase.
■ The structural mixing paddle force effectively to move the final
product through the discharge to the next process.
SPECIAL FEATURES
APPLICATIONS
§ Pigments / Dyes § Wastes Treatment§ Pharmaceuticals § Food§ Paper Industry § Plastic
PRACTICABLE PROCESS
§ Mixing Process § Kneading Process§ Moistening Process § Melting Process§ Drying Process § Granulation Process
▲ Inside of Turbulent Mixer
▲ Turbulent Mixer
▲ Turbulent Mixer
Turbulent Mixerwith
Ribbon Blender
▲ Inside of TVC
Reactor
Reactor
Multi-purpose Polymerization Plant
Mechstar® Reactor is multi-purpose synthetic polymerization plant that
could be provided with various facilities such as hydrostatic agitation
system, vacuum system, azeotropic condensing system, fully-auto
control system of heating, cooling and precise machining, etc.
SPECIFICATION
Reactor Type 500L 1000L 2000L 3000L 5000L 7000L 10000L 15000L 20000L
Dimensions(mm) 800x1000 950x1300 1300x1400 1500x1600 1700x2000 1900x2200 2200x2400 2500x2700 2600x3500
Charging Amount(Liter) 400 700 1500 2300 3700 5000 7500 11000 15000
Driving Power(kW) 1.5 2.2 3.7 5.5 7.5 11 15 22 22
Heating Area(m2) 2 3 5 7 9.5 12 15.5 20 25
Heating Jacket(mm) 650 850 950 1050 1350 1450 1600 1800 2350
Decantor(Liter) 60 80 150 200 200 300 350 450 600
Reflux Condenser(m2) 3 5 10 15 25 35 50 70 90
Cooling Water(m/hr) 4 7 13 20 33 46 65 91 120
APPLICATIONSSPECIAL FEATURES
§ Emulsion / Water-bone Resin
§ Urea Resin / Melamine Resin
§ Phenolic Resin
§ Alkyd / Acrylic Resin
§ Low / High Temperature Resin
§ A various reactor size from pilot scale(20L, 50L) to Big scale (15000L, 20000L).
§ A wide speed control range of 0~174 rpm by inverter.§ Various facilities such as intercooling of coil and two-section
external limpet-type hearing coil or jacket, special precise treated Agitator, helical spur reduction gear box, fabricated support stuffing box with various seal assembly and other special designs.
§ Typical universal reactor with hydrostatic agitation, vacuum system, Azeotropic condenser, inert gas, thermal oil heating, fully controlling system. Complete automation system with complete controlling, recording and surveillance panels as well as computerized controlling processes can be applied to this reactor.
▲ 50-Liter Universal Pilot Reactor & Polymerization Plant
10-TON REACTOR AND POLYMERIZATION PLANT
In SAUDI ARABIA
50-LITER UNIVERSAL PILOT REACTOR
& POLYMERIZATION PLANT In UAE
Granulator
Portable Granulator (Creating New Mechanism to meet Customer's requirements)
Mechstar® Granulator is the only machine with a highly efficient Machine that can produce ultra-fine Granule. It can granulate, most
of all kind of materials, in to regular or irregular form in its shape. Even though granulating any kind of material that is low moisture
contented goods.
Granulator TypeHorizontal Type Vertical Type
DMG-60 DMG-100 DMG-130 DMG-180 DMG-230 DMG-300 BR-200 BR-450 BR-600
Capacity(kg/hr) 20~50 100~300 300~1000 1000~3000 1000~5000 1000~10000 50~200 200~400 400~800
Motor(kW) 1.5 3.7 5.5 22 30 37 15 22 37
Cooling / Heat - - option option - - - - -
Weight(app. kg) 250~300 800 1100 1800 3500 5500 1200 1800 2300
Required(Inst./Area) 650x1300 700x1400 700x1700 1800x2200 2000x2700 2000x2800 1000x1100 1250x1350 1500x1600
Height(mm) 1400 1300 1300 1000 1000 1200 1100 1300 1450
SPECIFICATION
§ All of the materials to put in the machine, are quitegranulated without any remain.
§ There is no adhesion and to be solid also no abrasionin the extrude cylinder inside parts.
§ All the granules to be stabilized and equalized in itsshape Products are great increasing of the through-put.
§ Cleaning of the machine is very easy.
SPECIAL FEATURES
§ Agro-chemical § Chemical§ Pharmaceutical § Food§ Fertilizer § Feed stuff
APPLICATIONS
▲ DMG-60
▲ Inside of DMG-60
▲ Product
▲ BR-450
Fluidized Bed Dryer
Fluidized Bed Dryer - Ultra High Efficiency Granule Dryer
Mechstar® Fluidized bed dryer is the ideal process equipment for Granule drying, Tempering and cooling of extremely problematic
products, i.e. granule, crystalline, powdery and fibrous substance. Also this Fluidized bed dryer is the only excellent dryer unit with
a fluid dynamically produced more ideal fluidized bed, which means significantly improved energy efficiency and increased product
quality. The final dry product discharges by overflow and underflow way automatically through outlet chute, and it can produce high
efficiency product due to optimum heating and cooling capabilities.
SPECIFICATION
Material Granule Agrochemicals Pharmaceuticals Feed Stuff Granule Sugar Seasoning
Capacity(kg/h) 2000 150 1000 1600 4000
Water Rate before Dry(%) 20 34 35 3 10.5
Water Rate after Dry(%) 1.0 0.2 7 0.02 0.8
Temperature before Cooling(℃) 75 70 - 45 52
Temperature after Cooling(℃) 47 45 - 20~30 30
R/M Particle Shape(mm) 0.8ф 1.0L 1.5ф 4.0L 1.5ф 2.0L 0.8ф 3.0L 20-60mesh
Density 0.8-0.9 0.45 0.7 0.45-0.5 0.6
Entrance Temperature(℃) 100-150 80 120 50-90 80-100
■ Drying / Cooling: These are the most frequent applications of fluid beds. Different
process systems are applied depending upon product, volatiles, operational safety and
environmental requirements. Featuring atmospheric air in a once through system where
water is to be removed. Normally a push-pull system is used to balance the fluid bed.
Depending upon the product and available heat source, direct or indirect heating may be
applied. The exhaust air is cleaned by e.g. bag filter, cyclone with or without wet scrubber.
■ Technical Data Subject to change without notice. Fluid bed by spraying a liquid into the
fluidized layer particles. Particulate solids ideal for fluid bed processing may be formed in
an independent process step such as granulation crystallization, coagulation, or
polymerization, followed by mechanical dewatering. Particles and Granules may also be
formed by spray drying and granulator. In other cases dry or wet solid particles may have
to undergo a degree of agglomeration or granulation prior to entering the fluid bed.
■ Rewet agglomeration and granulation system in the rewet agglomeration, granulation
system, fine power is conveyed to an agglomeration chamber where the power is
dispersed in air and contacted with a spray of liquid. Most, porous agglomerates are
formed and subsequently dried under lenient fluidization conditions in a Vibro-Fluidizer.
After cooling, the power is discharged, classified, and fines recycled for further
agglomeration together with fines from the exhaust air dust collector. Rewet
agglomeration systems are typically used for food products like coffee, cocoa-sugar,
where instant properties and coarse particles are required.
SPECIAL FEATURES
APPLICATIONS
§ Pharmaceuticals § Cosmetic§ Fertilizer § Agrochemical§ Chemicals § Feed stuff§ Amino acid § Polymer
▲ Fluidized Bed Dryer
Plant
Plant
Plant – Overall Equipment Production
Based on our accumulated know-how and diverse experiences, we consult about and design process of the latest
system for producing various dry and wet process chemicals, and also produce the system. We produce
technologies according to the specifications of the customer’s product and enable the operators to safely operate
machines through test operation and operator training.
APPLICATIONS
§ Paint Manufacturing Process
§ Cosmetics Manufacturing
§ Food Manufacturing Process
§ Pesticide Manufacturing Process
§ Resin Manufacturing Process
§ Pigment and Dye Manufacturing Process
§ Ink Manufacturing Process
LAB-Scale Equipment
LAB-Scale Equipment
We, Daesung Chemical Machinery, have a variety
of technologies and know-how of equipment for
laboratories and the LAB-scale equipment is
produced under the same conditions of production
equipment. You will be highly satisfied with our
compact and perfect design that meets your
needs.
APPLICATIONS
§ Paint
§ Cosmetic
§ Pharmaceuticals
§ Agrochemical.
§ Chemicals
§ Nano Application
§ Ink
§ Etc.
Sample Test
We test samples using our latest technologies and various programs in accordance with the specifications the customer wants
and the customers can watch the test.
The test is accurately performed to develop new products for customers and provide the best efficiency.
After the test is completed, the result is reported to the customer.
If you want a sample test, please call us or fill out the application below and send the sample
to us by mail or visit our company.
If you need a variety of information on test, please email us at [email protected]
▲ Laboratory
[ MAIN EXPORT COUNTRY ]
◆ ASIA
Japan, China, Vietnam, Indonesia, Thailand, Singapore, Pakistan
◆ MIDDLE EAST
Saudi Arabia, UAE, Turkey, Kuwait, Jordan, Iran, Iraq
◆ Europe ◆ OCEANIA ◆ AFRICA
Russia Australia, New Zealand South Africa
www.daesungchem.com