high performance live & dead centers · rebuild⁄exchange program so it is very easy for you...
TRANSCRIPT
High PerformanceLive & Dead Centers
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com48
WHY DO TOP MANUFACTURERSINSIST ON ROYAL LIVE CENTERS?
Royal live centers are widely regarded by top metalworking professionals as the best live centersavailable anywhere in the world. Each Royal live center is a finely crafted tool, incorporating thehighest quality steels, bearings, and seals. Manufactured to exacting tolerances, all Royal live centersare guaranteed accurate to +- 0.00005" TIR or better.
Royal Products offers a broad range of standard live center models to suit virtually all turning applications. We also design and build hundreds of custom centers each year to meet special customer requirements. Custom live centers from Royal Products are competitively pricedand are held to the same high manufacturing tolerances as our standard models.
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com 49
EXCLUSIVE ROTO-SHIELD™ TECHNOLOGYSignificantly Improves Bearing Life
The Royal Roto-Shield™ is now a standard feature on the following Royal Live Center models:
- High Precision Quad Bearing
- High Precision CNC Quad Bearing
- Heavy-Duty Spindle Type
- Heavy-Duty CNC Spindle Type
- High-Speed Precision
- Super Quad Extra Heavy-Duty
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The new, exclusive Royal Roto-Shield™ represents a breakthrough in live center technology, significantly increasing the effective operating life.
Royal Roto-Shield™ Technology consists of two main components:
- A live center point machined from a solid bar which incorporates a specially-shaped steel coolant slinger
- A long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids
A dramatic increase in operating life is achieved through the following effects:
- Coolant is deflected, keeping it from penetrating the center
- Bearings are protected from harmful fines and dust
- Seal wear is minimized
- Lubricating grease lasts longer and retains consistency
NENEWW
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ROYAL LIVE CENTER ADVANTAGES
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com50
High Workpiece Weight RatingsA precision, double-row angular-contact bearing provides highworkpiece weight ratings for turning large, heavy parts. Our2&3 MT models are equipped with a single-row bearing forreduced turning resistance and higher operating speeds.The single-row bearing on the smaller models also allows fora shorter head length, keeping the load concentrated closer to the tailstock for rigidity. Some manufacturers promote thefact that they use double-row bearings on all models, but thegain in workpiece weight capacity for such a small center isovershadowed by reduced operating speeds, increased pointdrag, and increased risk of flexing.
Long Life SealA long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids is standard on many Royal live center models.
Concentric Seal ContactA close-tolerance press-fit between the sealretainer and live center body is superior to athreaded fit because it ensures that the sealmakes even, concentric contact with the rotating point. Threaded retainers push the sealoff-center by the very nature of their design.
Outstanding Bearing ProtectionThe exclusive Royal Roto-Shield™ is a steel coolantslinger that is machined into the live center point. Thisshield deflects coolant and debris, protects bearings fromharmful fines and dust, minimizes seal wear, and helps thegrease last longer and retain consistency.
Highest AccuracyThe point on every Royal Live Centeris guaranteed to +– 0.00005" TIR.This guaranteed accuracy is the best in the industry.
Excellent Thrust Load CapacitiesA high-capacity thrust bearing protects thecenter from excessive axial loads, one ofthe biggest enemies of any live center.
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com 51
ROYAL LIVE CENTER ADVANTAGES
Royal Point Other Brand Point
The cross-sectional area of the point on the Royal Center is 68% larger than that of the other brand, making the Royal point much more rigid andless likely to deflect under load.
Royal's thick, beefy point offers superior rigidity, resulting in tighter part tolerances and chatter-free surface-finishes.
D1 D2
Best WarrantyAll Royal Live Centers carry a one-year warranty against failure due to manufacturingdefects. Other U.S. manufacturers only offer a 90-day warranty, and most imported centerscarry no warranty at all. Fortunately, RoyalProducts accepts all brands of centers for ourRebuild⁄Exchange Program so it is very easyfor you to upgrade to a Royal Live Center.See page 52 for details.
Point Analysis of 4MT Spindle Type Live Centers
D1 = Diameter of Royal Point = .603"D2 = Diameter of Other Brand Point = .465"
Cross-Sectional Area of Royal Point = .285 sq. in.Cross-Sectional Area of Other Brand Point = .170 sq. in.
✔
Maximum RigidityA large needle bearing positioned within the tapered shank increases rigidity and dampens vibration. The location of this bearing is very important. On all of our centers, the location of the needle bearing has been optimized for maximumvibration dampening while maintaining substantial point thickness for rigidity.
Some other manufacturers locate the needle bearing much deeper within the shank. In fact, many years ago Royal offereda center called the Imperial model that was made this way. The problem with this design is that the point must becomemuch longer and thinner in order to reach the bearing. By having such a thin cross-section, we found that the point losesmuch of its rigidity and flexes under load, resulting in poor surface finishes and out-of-tolerance parts.
The main reason other manufacturers make centers that way is because they can't hold concentricity on deep bores. Royalhas invested in very high-end turning and grinding equipment to ensure that all bearing surfaces are bored and ground fromthe front side in one chucking so they are perfectly concentric to each other.
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REBUILD⁄EXCHANGE PROGRAM
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com52
TTuurr n tn t hhii s ....s ....
With Royal's Comprehensive Rebuild/Trade-In Program
Rebuild – Save 60% Send in your old, worn-out centers today, any brand, any condition,any taper. Royal will evaluate them to see if they can be economically rebuilt. The rebuilding process includes:
- Disassembly and thorough degreasing- All new bearings- New coolant seal - Point reground to original accuracy of
+ ⁄- 0.0001" TIR or better- Center lubricated with clean, fresh grease
Rebuilt centers are guaranteed to cost no more than 40% the price of new.
Trade-In – Save 35%Sometimes it doesn’t make sense to do a rebuild because thepoint or body is too damaged or the center is a competitivemodel that we might not stock the parts for.
If we determine that your center can’t be rebuilt economically,we will offer you a brand-new Royal center in exchange at a35% discount.
You may also choose the trade-in option even if your centers can be rebuilt but you wish to replace them with new centers instead.
Send In Your Centers Today!
........ iinntto to t hhii s!s!
Note — Trade-in discount does not apply for custom centers.
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com 53
LIVE CENTERS FOR EVERY APPLICATION
Super-Quad Extra Heavy-DutyPages 64–65
Pipe HeadPages 72–73
Spring TypePages 68–69
High-Speed PrecisionPages 62–63
Heavy-Duty CNC Spindle Type Pages 60–61
High-Precision Quad-BearingPages 54–55
- 2MT – 6MT- Load Capacity: 885 – 5,240 lbs.- 3,000 – 6,000 rpm
- 2MT – 6MT- Load Capacity: 465 – 2,210 lbs.- 3,000 – 6,000 rpm
- 2MT – 6MT- Load Capacity: 725 – 4,080 lbs.- 3,500 – 6,000 rpm
- 2MT – 6MT- Load Capacity: 375 – 2,420 lbs.- 3,500 – 6,500 rpm
- 2MT – 5MT- Load Capacity: 180 – 525 lbs.- Up to 12,000 rpm
- 4MT – 7MT- Load Capacity: 3,325 – 12,130 lbs.- 2,500 – 4,000 rpm
- 1MT – 5MT & Straight Shank- Load Capacity: 390 – 750 lbs.- 4,500 – 5,000 rpm
- 2MT – 5MT & Straight Shanks- Load Capacity: 150 – 785 lbs.- 4,500 – 5,000 rpm
- 2MT – 5MT- Load Capacity: 330 – 1,165 lbs.- 3,500 – 5,000 rpm
- 2MT – 5MT- Load Capacity: 475 – 845 lbs.- 4,000 – 5,000 rpm
- 3MT – 6MT- Load Capacity: 615 – 1,450 lbs.- 3,500 – 5,000 rpm
- 1MT – 5MT- Load Capacity: 390 – 1,070 lbs.- 3,500 – 6,000 rpm
Changeable-PointPages 76–78
Versa-TurnPages 70–71
High-Precision CNC Quad-Bearing Pages 56–57
Value-Turn®
Pages 66–67
Bull HeadPages 74–75
Heavy-Duty Spindle Type Pages 58–59
HIGH-PRECISION QUAD-BEARINGLIVE CENTERS
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com54
Three precision angular-contact bearings are secured to thepoint with a locknut to form a rigid, preloaded assembly. Thisdesign is similar to a machine tool spindle cartridge and provides outstanding accuracy and rigidity.
+– 0.00005" TIR guaranteed.
The point extends into the body where it is supported by a needle roller bearing, which further increases rigidity, reduces point deflection, and dampens vibration.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that isresistant to abrasion, high temperatures, and virtually all metalworking fluids.
Standard point angle is 60° +15'-0
Low-profile head provides exceptional tool clearance.
Body and point are hardened and ground for strength and extended operating life.
❑ An excellent choice for precision turning, grinding, and hard-turning.
❑ Precision, preloaded bearing assembly provides exceptional rigidity and accuracy.
❑ Low-profile head offers superior tool clearance.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearingprotection for extended operating life.
❑ Body and point are hardened and ground for strength and long life.
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com
HIGH-PRECISION QUAD-BEARINGLIVE CENTERS
55
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GB
EF
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
Royal High-Precision Quad-Bearing Live Centers MAX. WEIGHT OF
SUGGESTED WORKPIECE THRUST CATALOGTAPER B E F G RPM* ( lbs . ) LOAD ( lbs . ) NO. PRICE
2 MT 1.70 2.12 1.07 0.88 6,000 885 1,270 104123 MT 1.70 2.12 1.07 0.88 6,000 885 1,270 104134 MT 2.45 2.78 1.47 1.25 5,000 2,240 2,150 104145 MT 2.45 2.78 1.47 1.25 5,000 2,240 2,150 10415
5 MT HD 3.82 3.89 2.31 2.00 3,000 5,240 5,300 104456 MT HD 3.82 3.89 2.31 2.00 3,000 5,240 5,300 10446
$398
410
511
539
1,082
1,332
HIGH-PRECISION CNC QUAD-BEARINGLIVE CENTERS
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com56
Body and point are hardened and ground for strength and extended operating life.
Low-profile head and extended point provide exceptional tool clearance.
Standard point angle is 60° +15'-0.
+– 0.00005" TIR guaranteed.
The point extends into the body where it is supported by a needle roller bearing, which further increases rigidity, reduces point deflection, and dampens vibration.
Three precision angular-contact bearings are secured to thepoint with a locknut to form a rigid, preloaded assembly. Thisdesign is similar to a machine tool spindle cartridge and provides outstanding accuracy and rigidity.
❑ An excellent choice for precision turning, grinding, and hard-turning.
❑ Precision, preloaded bearing assembly provides exceptional rigidity and accuracy.
❑ Low-profile head and extended point combine to offer superior tool clearance.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearingprotection for extended operating life.
❑ Body and point are hardened and ground for strength and long life.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com
HIGH-PRECISION CNC QUAD-BEARINGLIVE CENTERS
57
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G HB
EF
Royal High-Precision CNC Quad-Bearing Live Centers
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G H RPM* (lbs.) LOAD (lbs.) NO. PRICE
2 MT 1.70 2.12 1.75 0.88 .38 6,000 465 1,270 106623 MT 1.70 2.12 1.75 0.88 .38 6,000 465 1,270 106634 MT 2.45 2.78 2.35 1.25 .50 5,000 1,230 2,150 106645 MT 2.45 2.78 2.35 1.25 .50 5,000 1,230 2,150 10665
5 MT HD 3.82 3.89 3.34 2.00 .75 3,000 2,210 5,300 104756 MT HD 3.82 3.89 3.34 2.00 .75 3,000 2,210 5,300 10476
1,082
1,332
$398
410
511
539
HEAVY-DUTY SPINDLE TYPE LIVE CENTERS
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com58
Body and point are hardened andground for strength and durability.
Standard point angle is 60° +15'-0.
+– 0.00005" TIR guaranteed.
The thick, rigid point extends into the shankwhere it is supported by a large needle bearingfor increased strength and vibration dampening.
A precision, double-row angular-contact bearing provides highworkpiece weight ratings for turning large, heavy parts. Smaller2&3 MT models are not typically used to support very largeworkpieces so they are instead equipped with a single-row bearing that turns more freely and allows for higher speeds.
A high capacity thrust bearing enables this center tohandle extreme axial loads — one of the biggestpotential causes of failure for any live center.
❑ One of our most popular models — an excellent heavy-duty live center designed to handlealmost all manual and CNC turning jobs.
❑ Heavy-duty precision bearings provide exceptional radial and thrust load capacities.
❑ The thick, rigid point extends into the shank where it is supported by a large needle bearing for increased strength and vibration dampening.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearing protection for extended operating life.
❑ Body and point are hardened and ground for accuracy and durability.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com
HEAVY-DUTY SPINDLE TYPE LIVE CENTERS
59
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GB
EF
Royal Heavy-Duty Spindle Type Live Centers
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G RPM* (lbs.) LOAD (lbs.) NO. PRICE
2 MT 1.75 1.47 1.01 0.88 6,000 725 2,360 101023 MT 2.33 1.75 1.22 1.00 5,000 970 3,900 101034 MT 2.68 1.98 1.48 1.25 4,500 1,720 4,050 101045 MT 3 .45 2.81 1.84 1.50 3,500 3,260 5,700 101056 MT 4.00 3.15 2.31 2.00 3,500 4,080 6,000 10106
$317
359
465
642
1,198
HEAVY-DUTY CNC SPINDLE TYPE LIVE CENTERS
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com60
Standard point angle is 60° +15'-0.
+– 0.00005" TIR guaranteed.
The thick, rigid point extends into the shankwhere it is supported by a large needle bearingfor increased strength and vibration dampening.
A precision, double-row angular-contact bearing provides highworkpiece weight ratings for turning large, heavy parts. Smaller2&3 MT models are not typically used to support very largeworkpieces so they are instead equipped with a single-row bearing that turns more freely and allows for higher speeds.
A high capacity thrust bearing enables this center tohandle extreme axial loads — one of the biggestpotential causes of failure for any live center.
Extended point providesgood tool clearance for CNC applications.
Body and point are hardened andground for strength and durability.
❑ One of our most popular models — an excellent heavy-duty live center designed to handlealmost all manual and CNC turning jobs.
❑ Heavy-duty precision bearings provide exceptional radial and thrust load capacities.
❑ The thick, rigid point extends into the shank where it is supported by a large needlebearing for increased strength and vibration dampening.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearingprotection for extended operating life.
❑ Body and point are hardened and ground for accuracy and durability.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com
HEAVY-DUTY CNC SPINDLE TYPELIVE CENTERS
61
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G HB
EF
Royal Heavy-Duty CNC Spindle Type Live Centers
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G H RPM* (lbs.) LOAD (lbs.) NO. PRICE
2 MT 1.75 1.47 1.35 0.88 0.38 6,000 375 2,360 102123 MT 2.33 1.75 1.86 1.00 0.38 5,000 740 3,900 102134 MT 2.68 1.98 2.18 1.25 0.50 4,500 1,120 4,050 102145 MT 3.45 2.81 2.58 1.50 0.50 3,500 1,930 5,700 102156 MT 4.00 3.15 3.00 2.00 0.75 3,500 2,420 6,000 10216
$317
376
471
642
1,239
HIGH-SPEED PRECISION LIVE CENTERS
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com62
+– 0.00005" TIR guaranteed.
Body and point are hardenedand ground for strength andextended operating life. Lubricated with lightweight spindle
oil instead of grease for reducedturning resistance and lower operating temperatures. A true high-speed live center capable ofrunning at 12,000 rpm all day long!
Standard point angle is 60° +15'-0.
Three precision angular-contactbearings are secured to the pointwith a locknut to form a rigid, preloaded assembly. This design issimilar to a machine tool spindlecartridge and provides outstandingaccuracy and rigidity.
The point extends intothe body where it is supported by a needleroller bearing, which further increases rigidity,reduces point deflection,and dampens vibration.
Low-profile head and extended point provide exceptional tool clearance.Note — Carbide-tipped pointhas a slightly different profile.
❑ A true high-speed live center — up to 12,000 rpm.
❑ Lubricated with lightweight spindle oil instead of grease for reduced turning resistanceand lower operating temperatures.
❑ Precision, preloaded bearing assembly provides exceptional rigidity and accuracy.
❑ Low-profile head and extended point combine to offer superior tool clearance.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearingprotection for extended operating life.
❑ Body and point are hardened and ground for strength and long life.
❑ Available in both steel and carbide-tipped point models.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com
HIGH-SPEED PRECISION LIVE CENTERS
63
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G HB
EF
G HB
EF
Royal High-Speed Precision Live Centers (Carbide-Tipped)
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
2 MT 1.70 2.12 1.75 0.88 0.38 12,000 180 650 106923 MT 1.70 2.12 1.75 0.88 0.38 12,000 180 650 106934 MT 2.45 2.78 2.35 1.25 0.50 12,000 525 1,380 106945 MT 2.45 2.78 2.35 1.25 0.50 12,000 525 1,380 10695
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G H RPM* (lbs.) LOAD (lbs.) NO. PRICE
2 MT 1.70 2.12 1.75 0.88 0.38 12,000 180 650 106823 MT 1.70 2.12 1.75 0.88 0.38 12,000 180 650 106834 MT 2.45 2.78 2.35 1.25 0.50 12,000 525 1,380 106845 MT 2 .45 2.78 2.35 1.25 0.50 12,000 525 1,380 10685
Royal High-Speed Precision Live Centers (Steel-Tipped)
$579
598
714
743
Oil Fill Screw
$646
665
809
839
SUPER-QUAD EXTRA HEAVY-DUTYLIVE CENTERS
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com64
+– 0.00005" TIR guaranteed.
Standard point angle is 60° +15'
-0 for proper centerhole engagement.
Three oversized precision angular-contact bearingsare secured to the point with a locknut to form arigid, preloaded assembly. This design is similar to a machine tool spindle cartridge and provides outstanding accuracy and rigidity.
The sturdy, heavy-duty pointextends into the shank whereit is supported by a large needle roller bearing. This further increases rigidity,reduces point deflection, and dampens vibration.
Body and point are hardened andground for strength and durability.
❑ Designed for turning very large, heavy parts — up to 12,000 lbs.
❑ Three oversized angular contact bearings and a large needle roller bearing combineto form a very strong, rigid assembly.
❑ Sturdy, large diameter point for minimal deflection.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearing protection for extended operating life.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com
SUPER-QUAD EXTRA HEAVY-DUTYLIVE CENTERS
65
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HHiigg h-Ph-P rree ss ss uurreeCCoo ooll aannt t AApppprroo vvee dd✔GB
EF
Royal Super-Quad Extra Heavy-Duty Live Centers
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G RPM* (lbs.) LOAD (lbs.) NO. PRICE
4 MT 3.70 3.31 1.77 1.63 4,000 3,325 4,800 103645 MT 4.94 4.45 2.39 2.38 3,000 10,650 13,220 103656 MT 4.94 4.33 2.39 2.38 3,000 10,650 13,220 103686 MT 6.94 5.69 3.23 3.13 2,500 12,130 25,920 103667 MT 6.94 5.69 3.23 3.13 2,500 12,130 25,920 10367
$1,286
1,797
1,909
3,524
4,594
VALUE-TURN® LIVE CENTERS
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com66
+– 0.00005" TIR guaranteed.
Standard point angle is
60° +15'-0 for correct center
hole engagement.
Rotating point is hardenedfor wear resistance.
Thrust bearing provides great axialload ratings for long operating life.
Rear bearing is sealed to protectassembly from coolant and chips.
Two precision radial ball bearingsenable the Value-Turn® to achievehigh operating speeds.
❑ A sturdy, low-cost center designed for light/medium-duty turning applications.
❑ Precision three-bearing design enables the Royal Value-Turn® to achieve both highRPM’s and good load ratings.
❑ A great American-made alternative to low quality imports.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G RPM* (lbs.) LOAD (lbs.) NO. PRICE
1 MT 1.68 1.56 0.88 0.75 5,000 390 3,730 108512 MT 1.68 1.56 0.88 0.75 5,000 390 3,730 108523 MT 1.68 1.56 0.88 0.75 5,000 390 3,730 108534 MT 2.45 2.03 1.20 1.13 4,500 750 4,990 108545 MT 2.45 2.03 1.20 1.13 4,500 750 4,990 10855
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com 67
VALUE-TURN® LIVE CENTERS
GB
EF
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
$125
138
145
178
199
Royal Value-Turn® Live Centers
SPRING TYPE LIVE CENTERS
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com68
+– 0.00005" TIR guaranteed.
Point and body are hardened forwear resistance and long life.
Twin needle bearings separated bya steel spacer support the entirelength of the rotating point.Neoprene seal protects
bearings from contaminants.
A special thrust bearinghandles the axial loads.
Heavy springs allow the point to slide axially while ensuring that it remains seated in the workpiece center hole.
Standard point angle is
60° +15'-0 for correct center
hole engagement.
Visual reference grooveindicates point travel.
❑ Unique spring-loaded point compensates for workpiece thermal expansion.
❑ Low-profile design provides outstanding tool clearance.
❑ Available with standard and CNC extended points.
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com 69
G
F
B
MAX. WEIGHT OFSPRING SUGGESTED WORKPIECE THRUST CATALOG
TAPER B F G TRAVEL RPM1 (lbs.) LOAD (lbs.)2 NO. PRICE
2 MT 0.700 0.88 0.39 0.11 5,000 540 150 105223 MT 0.938 1.16 0.55 0.14 5,000 940 315 105234 MT 1.231 1.38 0.63 0.18 4,500 1,400 435 105245 MT 1.748 2.00 1.10 0.19 4,500 2,340 785 10525
$224
261
312
459
1 Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.2 Exceeding this value will bottom-out springs.
Royal Spring Type Live Centers — Standard Point
Straight Shank Models1" Dia. 1.00 1.16 0.55 0.14 5,000 940 315 10526
11⁄4" Dia. 1.25 1.38 0.63 0.18 4,500 1,400 435 10527
$261
312
MAX. WEIGHT OFSPRING SUGGESTED WORKPIECE THRUST CATALOG
TAPER B F G H TRAVEL RPM1 (lbs.) LOAD (lbs.)2 NO. PRICE
2 MT 0.700 0.88 0.39 0.19 0.11 5,000 150 150 105323 MT 0.938 1.16 0.55 0.25 0.14 5,000 260 315 105334 MT 1.231 1.38 0.63 0.38 0.18 4,500 580 435 105345 MT 1.748 2.00 1.10 0.50 0.19 4,500 1,050 785 10535
$239
275
327
459
1 Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.2 Exceeding this value will bottom-out springs.
Royal Spring Type Live Centers — CNC Point
G
F
H
B
SPRING TYPE LIVE CENTERS
VERSA-TURN LIVE CENTERS
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com70
Extended front section of point is used for parts with standard center holes and provides excellent tool clearance.
Rear bull-head section of pointis great for tubes and partswith large center holes.
Thrust bearing provides high axialload ratings for long operating life.
Two precision radial ball bearings givethe Versa-Turn high RPM ratings.
Close-fitting head eliminates contact seal,resulting in an extremely free turning center.Great for thin parts that could bend under highthrust loads when using a stiffer center.
Both sections of rotating point areguaranteed to +–0.00005" TIR and areground to an included angle of 60° +15'
-0 .
❑ An excellent multi-purpose live center designed to handle most common turning jobs.
❑ The Royal Versa-Turn is extremely free turning, making it an ideal choice for thin parts that could bend when subjected to high thrust loads.
❑ The unique design is really two centers in one, providing great value for cost-conscious manufacturers.
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com 71
VERSA-TURN LIVE CENTERS
GB
EF
Royal Versa-Turn Live Centers
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G RPM* (lbs.) LOAD (lbs.) NO. PRICE
2 MT 2.13 2.22 0.74 0.50 5,000 330 2,160 108313 MT 2.13 2.22 0.74 0.50 5,000 330 2,160 108323 MT HD 2.50 2.60 0.93 0.63 4,000 685 5,000 108334 MT 2.50 2.60 0.93 0.63 4,000 685 5,000 108344 MT HD 3.38 3.15 1.12 0.75 3,500 1,165 5,700 108355 MT 3.38 3.15 1.12 0.75 3,500 1,165 5,700 10836
$244
252
285
294
398
419
EE xtxt rree mm ee lly Fy Frree e Te Tuurr nniinng – g – GGrree aat ft f oor Tr T hhiin Pn Paarr tsts
PIPE HEAD LIVE CENTERS
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com72
+– 0.00005" TIR guaranteed.
Head angle is ground 60° +15'-0 for
proper center hole engagement.
Two matched angular contactbearings for solid thrust andradial load ratings.
Steel shield and neoprene seal protectbearing assembly from coolant andchips for extended operating life.
Head O.D. is 1 ⁄ 8" larger than nominal size, enablingthese centers to cover a wider range of workpieces andeliminating the need to buy the next larger size center.
Body and head are hardenedfor strength and durability.
❑ Designed for turning pipes, tubes, and parts with extra-large center holes.
❑ Two matched angular contact bearings provide good thrust and radial load ratings.
❑ Head diameter is 1⁄8" over nominal size, enabling these centers to cover a widerrange of workpieces.
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com 73
PIPE HEAD LIVE CENTERS
B
E
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E RPM* (lbs.) LOAD (lbs.) NO. PRICE
2 MT 3.15 3.39 5,000 475 1,780 107013 MT 3.15 3.39 5,000 475 1,780 107024 MT 4.15 4.10 4,500 630 2,550 107045 MT 4.15 4.10 4,500 630 2,550 107054 MT 5.15 4.90 4,000 845 3,450 107065 MT 5.15 4.90 4,000 845 3,450 10707
$504
504
572
572
707
707
Royal Pipe Head Live Centers
BULL HEAD LIVE CENTERS
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com74
+– 0.00005" TIR guaranteed.
Two matched angular contactbearings for solid thrust andradial load ratings.
Head angle is ground 60° +15'-0 for
proper center hole engagement.
Steel shield and neoprene seal protectbearing assembly from coolant and chipsfor extended operating life.
Body and head are hardenedfor strength and durability.
Head O.D. is 1⁄8" larger than nominal size, enablingthese centers to cover a wider range of workpieces andeliminating the need to buy the next larger size center.
❑ Designed for turning pipes, tubes, and parts with extra-large center holes.
❑ Two matched angular contact bearings provide good thrust and radial load ratings.
❑ Head diameter is 1⁄8" over nominal size, enabling these centers to cover a wider rangeof workpieces.
❑ Bull Head design is shorter than a pipe head, reducing potential interference in blindcenter hole applications and ensuring that the load is positioned over the bearings for optimum strength.
❑ Larger Extra Heavy-Duty models up to 12" also available.
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com 75
BULL HEAD LIVE CENTERS
GB
E
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E G RPM* (lbs.) LOAD (lbs.) NO. PRICE
3 MT 3.15 2.52 1.00 5,000 615 1,780 109023 MT 4.15 3.01 1.25 4,500 860 2,550 109034 MT 4.15 3.01 1.25 4,500 860 2,550 109045 MT 4.15 3.01 1.25 4,500 860 2,550 109054 MT 5.15 3.17 2.00 4,000 1,145 3,450 109065 MT 5.15 3.17 2.00 4,000 1,145 3,450 109075 MT 6.15 3.60 2.50 3,500 1,450 4,500 109096 MT 6.15 3.60 2.50 3,500 1,450 4,500 10910
$504
625
625
625
779
779
1,083
1,083
Royal Bull Head Live Centers
CHANGEABLE-POINT LIVE CENTERS
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com76
*Accuracy is guaranteed to be +– 0.00005" TIRas long as the points are installed on the livecenter to which they have been match-ground.When a customer purchases a new point, werecommend sending the live center back to ourfactory so we can grind the new point to it.This service is free to Royal customers.
Precision ground tapers and single-leadthreads ensure that points consistently seat in the same location when they areinterchanged, providing maximum accuracy.
Steel shield and neopreneseal protect bearing assemblyfrom coolant and chips forextended operating life.
Shank, head, and points (except#4 blank point), are hardened forwear resistance and long life.
Two precision angular contactbearings help achieve goodrpm and load ratings.
❑ This versatile live center uses interchangeable points to handle many common turning jobs.
❑ Each center includes a #3 standard 60° male point. Other points sold separately.
❑ +_ 0.00005" TIR guaranteed.*
❑ Unique taper/thread design allows points to be easily interchanged and ensures accuracy.
❑ Also available with Jarno tapers, Brown and Sharpe tapers, and straight shanks.
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com 77
CHANGEABLE-POINT LIVE CENTERS
1 2 3 4 5
1. Pipe point for pipe and
tubing work.
2. Extra-long male point for
additional tool clearance.
3. Standard male point.
4. Blank point made of
unhardened 4140 steel.
5. Female point for work not
having a center-hole.
GB
EF
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFPOINT SUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G THREADS RPM* (lbs.) LOAD (lbs.) NO. PRICE
1 MT 2.00 1.85 1.13 0.88 5 ⁄ 8" – 18 6,000 390 960 100012 MT 2.00 1.85 1.13 0.88 5 ⁄ 8" – 18 6,000 390 960 100023 MT 2.38 2.07 1.25 1.00 5 ⁄ 8" – 18 5,000 500 1,140 100034 MT 3 .50 2.64 1.79 1.50 3 ⁄ 4" – 16 3,500 1,070 1,810 100045 MT 3.50 2.64 1.79 1.50 3 ⁄ 4" – 16 3,500 1,070 1,810 10005
$398
398
436
657
698
Royal Changeable-Point Live Centers
Individual Points for Changeable-Point Live Centers1 & 2 MT 3 MT 4 & 5 MT
CATALOG CATALOG CATALOGPOINT DIA. "F" DIM. NO. PRICE DIA. "F" DIM. NO. PRICE DIA. "F" DIM. NO. PRICE
1 0.75 – 2.12 1.67 10061 0.88–2 .38 1.75 10071 1.38–3.50 2.38 100912 0.88 1.66 10062 1.00 1.88 10072 1.38 2.34 100823 0.88 1.13 10063 1.00 1.25 10073 1.50 1.79 100834 0.88 1.13 10064 1.00 1.25 10074 1.38 1.66 100845 0.19 – 0.91 0.92 10065 0.25–1.06 1.15 10075 0.25–1.38 1.28 10085
$162
138
133
64
167
$251
172
136
86
158
$199
139
129
78
125
TOOLMAKER'S SET
TEL: 1-800-645-4174 • FAX: 1-800-424-2082 • www.royalprod.com78
CATALOGTAPER NUMBER PRICE
2 MT 103063 MT 103074 MT 103085 MT 10309
Royal Toolmaker's Set
❑ Royal Toolmaker’s Set includes changeable-point live center, spanner wrench, and the following four points:
#1- Bull Head Point#2- Extended Point#3- Standard Point#5- Female Point
❑ All points in the set are ground and serialized to the same live center
❑ Additional points available — please see previous page.
$861
903
1,238
1,279