high-performance laminated glass cutting lines · the glass is cut at very fast cycle times and...

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High Performance in Glass Cutting and Handling glass technology High-Performance Laminated Glass Cutting Lines

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Page 1: High-Performance Laminated Glass Cutting Lines · The glass is cut at very fast cycle times and buffered into accumulators until it is transferred to two inline ProLam systems, where

High Performance in Glass Cutting and Handling

glass technology

High-PerformanceLaminated Glass Cutting Lines

Page 2: High-Performance Laminated Glass Cutting Lines · The glass is cut at very fast cycle times and buffered into accumulators until it is transferred to two inline ProLam systems, where

High Performance in Glass Cutting and Handling

glass technology

High-Performance Laminated Glass Cutting LineThe example cutting line is fed with glass by an automatic loading system. To increase accuracy, the PVB trimming device auto-matically trims the excess PVB at the leading and the bottom edge.The unattended AdvaLam cutting system automatically performs edge deletion, as well as the glass scoring operation in the X-direction. Even the smallest residual strips are removed by the system. Glass sheets are cut continuously. The glass is cut at very fast cycle times and buffered into accumulators until it is transferred to two inline ProLam systems, where the glass is cut at high accuracy in the Y-direction with operator support.

HEGLA line solutions give you the ability to optimise your cutting operation for laminated glass, and to be ideally positioned to address growing demand. We supply everything from tilt-tables to automatic loading systems, as well as the SortJet sorting system and ReMaster residual sheet storage: System solutions in step with industrial volume processing capabilities facilitate automated processes, faster cycle times, reduced cutting costs and reduced damage, even with increased type variety.

Unattended sub-plate cutting on the HEGLA AdvaLam

Accumulators to buffer sub-plates

Automated Laminated Glass Cutting Solutions for Top Level Performance

Page 3: High-Performance Laminated Glass Cutting Lines · The glass is cut at very fast cycle times and buffered into accumulators until it is transferred to two inline ProLam systems, where

High Performance in Glass Cutting and Handling

glass technology

Line concept 1

Line concept 3

Loading Unit ReMasterGlass Storage

Automatic Cutting of Panes(X-cuts resp. X-/Y-cuts)

Automatic Cutting of Panes(Y-/Z-cuts)

Line concept 2

PBD 7233 ART TraConVSG-ReMaster AdvaLam 46

ProLam 72

Accu-mulator ProLam 37

ProLam 37

Shuttle

Accu-mulator

TiltingConveyor

TiltingConveyor

Automatic Loading System

Loading Unit ReMasterGlass Storage

Automatic Cutting of Panes(X-cuts resp. X-/Y-cuts)

Automatic Cutting of Panes(Y-/Z-cuts)

Transfer to SortJet

Transfer Pointto slot racks

HorizontalIntermediate

Storage

Cutting Module for 7,20m

Mobile GlassTurning Station

PBD 7233 ART VSG-ReMaster AdvaLam 46

ProLam 46

Accu-mulator

CornerTransfer

Automatic Loading System

Loading unit ReMasterGlass Storage

Automatic Cutting of Panes(X-cuts resp. X-/Y-cuts)

HorizontalIntermediate

Storage

Accu-mulator

HorizontalIntermediate

Storage

CornerTransfer

ProLam 60Automatic Cutting of Panes(Y-/Z-cuts)

ShuttleTransfer Pointto Slot Racks

Glass Storage (X-cuts resp. X-/Y-cuts) (Y-/Z-cuts)

AdvaLam 37 ProLam 46VSG-ReMasterART TraCon

Mobile GlassTurning Station

Page 4: High-Performance Laminated Glass Cutting Lines · The glass is cut at very fast cycle times and buffered into accumulators until it is transferred to two inline ProLam systems, where

High Performance in Glass Cutting and Handling

glass technology

Functional: Automated feeding of even smallest residual strips

Accurate: Double Cutting Head and PVB knife cutting

Automated: Stationary or mobile glass sheet rotating device

Automated: Double grinding head for soft-coated low-E glass

User friendly: Automated bed-stops Z-cuts and single cuts

Automated: Disposal of trim cut (AdvaLam)

Greater precision: Automated PVB trimming tool

Accurate positioning: Automatic bridge with double sides grippers

Cutting Lines with ReMaster Reduce Costs and Free up Floorspace!

Automated processes replace manual handling: Pick and place station of the ReMaster

Space reducing buffer storage of residual sheets above the cutting systemSpace reducing buffer storage of residual sheets above

Automated processes replace manual handling:

HEGLA Solutions for Laminated Glass

SortJet – Continuous production-fl ow from cutting to Double Glazing

Optimising the Production-Flow – with the SortJet

Page 5: High-Performance Laminated Glass Cutting Lines · The glass is cut at very fast cycle times and buffered into accumulators until it is transferred to two inline ProLam systems, where

High Performance in Glass Cutting and Handling

glass technology

ProLam series are designed for high volume requirements and frequent single cuts.The ProLam Kombi with integrated automated fl oat glass break-out device is the ideal cutting solution for fl exible cutting of laminated glass and fl oat glass on only one system. ProLam systems can be freely upgraded with a stationary or mobile loading system.

Break-out device for fl oatglassBreak-out device for fl oatglass Bridge with TWIN Edge Deletion, fl oat glass cutting head and PVB trimming tool

ProLam Plus Shape for Shape CuttingCutting solution for laminated glass, which can auto-matically execute straight cuts, as well as standard and irregular shape cuts up to 360 degrees with the utmost in precision.

ProLam Kombi / ProLam Kombi L

Laminated Glass Cutting Lines with Additional Values

with integrated automated fl oat glass break-out device is the ideal cutting solution for fl exible cutting of laminated glass

ProLam systems can be freely upgraded with a

ProLam Kombi / ProLam Kombi L

EP 1577273 B1

DE 10164872 B4

Page 6: High-Performance Laminated Glass Cutting Lines · The glass is cut at very fast cycle times and buffered into accumulators until it is transferred to two inline ProLam systems, where

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High Performance in Glass Cutting and Handling

glass technology

HEGLA D-06712 KretzschauPhone: +49 (0) 3 44 25 / 5 01-0E-mail: [email protected]

HEGLAD-74589 SatteldorfPhone: +49 (0) 79 51 / 94 35-0E-mail: [email protected]

HEGLA boraident D-06118 HallePhone: +49 (0) 3 45 / 47 82 35-0E-mail: [email protected]

HEGLA Corp.Forest Park · GA 30297Phone: +1 404 763 9700E-mail: [email protected]

HEGLA France57400 SarrebourgPhone: +33 (0) 3 88 / 91 01 01E-mail: [email protected]

HEGLA Machinery (UK) Ltd.11 Cochran Close · Milton KeynesBuckinghamshire · MK8 0AJ Phone: +44 (0) 19 08 / 26 19 33E-mail: [email protected]

HEGLA Trading & Service GmbHBranch Offi ce India,Chennai 600034, IndiaPhone: +91 80 56 13 31 13E-mail: [email protected]

HEGLA Trading & Service GmbHRepresentative Offi ce RussiaMoscow, 127549, Russian FederationPhone: +7 (495) 724 27 09E-mail: [email protected]

HEGLA D-37688 BeverungenPhone: +49 (0) 52 73 / 9 05-0E-mail: [email protected]

HEGLA-HANICD-44867 Bochum-WattenscheidPhone: +49 (0) 23 27 / 83 69-0E-mail: [email protected]

Cutting Solutions for Any Requirement

the ideal entry-level machine with advanced capabilities for cutting lengths of: 3,300 mm / 3,700 mm / 4,600 mm

EcoLam

ProLamis the professional combination for dual and fl exible use either for fl oat or laminated glass:3,700 mm / 4,600 mm / 6,000 mm / 7,200 mm / 9,300 mm

AdvaLamthe automated laminated glass cutting line with edge deletion module for cutting lengths of: 3,700 mm / 4,600 mm

fl oat or laminated glass:3,700 mm / 4,600 mm / 6,000 mm / 7,200 mm / 9,300 mm

AdvaLam