high performance hose - global sarana catalogue.pdf · 2016. 9. 26. · soft pvc hard steel wire or...
TRANSCRIPT
-
9
FA headquarter factory that is located in abundant natural environment.
Multi-purposeHoses
Selection Table
Specification ofMulti-purposeHoses
Foof Grade
Hose
Selection Table
Specification ofFood G
radeHoses
Hose
assemblies
Pneumatic
Hoses
Selectio
n Tab
le
Specificatio
n of
Food Grade
Hoses
Specialized
hose connector
Cooling
Water
Plastic
Grains
Heat
Resistan
ce
Solven
t
Chemical
Water
Steam
Solven
tNotice
Hose
Clamp
Chemical
Resistan
ceData
Selectio
n
Table
Industrial Pressure Hosesfor Factory Pipe Line & Machine Parts
http://www.toyox.co.jp
High Performance HoseHigh Performance Hose
Multi-purpose H
osesSpecialized H
oses for Various A
pplicationsFood G
rade Hoses
Pneumatic H
oses
Hose Clamp
Notice
ChemicalResistance Data
Water
Cooling Water
Oil
Air
PowderChemical
Food
Air
Water
Plastic Grains
Solvent
Steam
Solvent Chemical
Heat Resistance
Copyright c 2004-TOYOX CO.,LTD. Published as 8th edition Sep. 2011 04.11-11.10-02.38
For inquiries : Customer Service [email protected]
I S O 1 4 0 0 1 / I S O 9 0 0 1 c e r t i f i e d
High Performance Hose
WarningCounterfeit goods that violate our rights will be severely punished under the law.Our products have been either registered / applied for the ownership of patent, design, utility model and trademark in Japan, China and Asia.
* The actual color for the listed products may differ slightly from the pictures shown.* Specification in this document is subject to change without prior notice for improvements.* This catalog is printed with environmentally- friendly soy oil-based ink.
-
1〜6
7〜14
〜19
21
〜23
24
18
22
〜25
28
〜15
17
〜32
29
Steam Steam
Supply & drainage of water
Engine pump
Steam Iron
Multi-purposeHoses
Selection Table
Specification ofMulti-purposeHoses
Foof Grade
Hose
Selection Table
Specification ofFood G
radeHoses
Hose
assemblies
Pneumatic
Hoses
Selectio
n Tab
le
Specificatio
n of
Food Grade
Hoses
Specialized
hose connector
Cooling
Water
Plastic
Grains
Heat
Resistan
ce
Solven
t
Chemical
Water
Steam
Solven
tNotice
Hose
Clamp
Chemical
Resistan
ceData
Selectio
n
Table
Antistatic
TOYOFOODS
TOYORING-F
TOYOSILICONEhose assemblies
トヨコネクタF
TOYOFOODS-S ECORON ECORON-S
TOYOFUSSO TOYOFUSSO-E
Antistatic
TOYOSILICONE TOYOSILICONE-S TOYOSILICONE-P
Antistatic
PAINT PAINT-TWIN
TOYODROP
TOYOSPRAY
HOTRON
ROCK-Y
TOYOTOP
Vacuum OK
TOYOCONNECTOR-F
High pressure resistance
Heatresistance
Heatresistance
Heatresistance
Dew Prevention
● 流体・用途別商品選定表TOYORON
ECORONTOYOSPRING
Specialized hoseconnector
SAFETY
TOYOFUSSO-E TOYOFUSSOhose connector
SUPER TOYORON TOYOSIGNAL
ECORON-STOYORING
Specialized fitting
TOYOFUSSO
HIT HITRUN TOPRUN
ARROW
TOYOTOP-E
TOYOSILICONE TOYOSILICONE-S TOYOSILICONE-P
Notice / Technological material
Chemical Resistance Data
TOYOX HOSE Selection Table
Food Grade Hoses
Pneumatic Hoses
Hose Clamp
Water Oil
Air
Food
Air
Water
Solvent
Multi-purpose Hoses
Specialized Hoses
for Various Applications
Cooling Water
Powder
Chemical
Plastic Grains
Solvent Chemical
Heat Resistance
Food grade Food machinery & equipments
Supply & drainage of cooling water
Injection machinePrinting machine
Piping for factory equipments
Painting SolventTank & pump for supply of solvent
Transportation of plastic grains
Stationary pipe line
Removal air tool
Machine tool Assembling robots Injection machine Printing machine Molding Cooling
Impact wrench Nailer Spray gun Air driver
Wood work machine Packing machine Printing machine
Injection machine
Solvent・Chemicals
Heat Resistance
Assembling for variaus hoses
Chemicals transport Plant equipment
Filling machine Cooling system
Vacuum OK
Vacuum OKVacuum OK
Vacuum OK
Vacuum OK
Vacuum OK Vacuum OK
Vacuum OK
Vacuum OK
Vacuum OK
Vacuum OK
TOYOSILICONEhose assemblies
Reference page
-
1 2
Performance comparison graph ( In-house test )Flexibility
Crush proof durability
Pressure resistance
Vacuum resistance
Oil resistance
1.0
0
2.0
3.0
4.0
4020 60 80
Pressure:MPa
Temp:℃
SUPERTOYORON 25φTOYORON 25φECORON 25φECORON-S 25φTOYOSPRING 25φTOYORING 25φ
200
400
600
800
1000
1200
1400
1600
50100 20 30 40
Load: N
Flatness: %.0
SUPERTOYORON 25φTOYORON 25φECORON 25φECORON-S 25φTOYOSPRING 25φTOYORING 25φ
Load
10
00
20
30
40
50
60
70
80
-0.1-0.02 -0.04 -0.06 -0.08
Flatness: %.
Pressure : MPa
SUPERTOYORON 25φTOYORON 25φECORON 25φECORON-S 25φ、TOYOSPRING 25φ、TOYORING 25φ
-8
-10
-6
-4
-2
0
2
4
6
8
10
20 4 6 8 10 12 14
Weight variation rate : %SUPERTOYORON 25φTOYORON 25φECORON 25φ,ECORON-S 25φTOYOSPRING 25φTOYORING 25φ
Time : day0
20
40
60
80
100
40200-20 60 80
amount of deflection: mm
SUPERTOYORON 25φTOYORON 25φECORON 25φECORON-S 25φTOYOSPRING 25φTOYORING 25φ
Temp:℃
100g
300mm
Outer cover Inner tube
Outer cover Inner tube
2 Transparency
4 Pressure resistance 5 Crush proof durability
3 Oil resistance
6 Vacuum resistance
Braided hose
Coil wound hose
1 Flexibility
Performance advantages.
Soft PVC
Polyester cord
Soft PVC
Hard steel wire or PET
Basic hose structure
An industry standard product delivering stable pressure-resistant performance.
High oil resistance, Long lasting, Light weight & Easy to handle.
Material / Soft PVC Reinforcement / Polyester Code
Material / Soft PVC Reinforcement / Polyester Code
Material / Soft PVC Reinforcement / Polyester Code
□ In-house performance comparison □ In-house performance comparison □ In-house performance comparison □ In-house performance comparison □ In-house performance comparison □ In-house performance comparison□ In-house performance comparison
□ Specification □ Specification □ Specification □ Specification □ Specification □ Specification □ Specification
TOYORON SUPER TOYORON
Material / Soft PVC Reinforcement / PET
Material / Soft PVC Reinforcement / Hard Steel Wire
Material / Polyolefin resin + Styrene elastomer Reinforcement / Polyester Code
Material / Polyolefin resin + Styrene elastomer Reinforcement / Hard Steel Wire
TOYOSIGNAL TOYORING ECORON ECORON-STOYOSPRING
Good resistance to outside squash. Suitable for vacuum transportation.
No emission of dioxins when incinerated. Crush proof. Safe to use with foodstuffs.
No emission of dioxins when incinerated. Safe to use with food products.
Water Oil Chemical Powder AirPiping for factory equipments & Machine parts Machine tool, Assembling robots, Injection machine, Printing machine
Easy to cut the hose with scis-sors. Superior shape restoration following collapse of the hose.
Multi-purpose Hoses Selection Table
① Easy to handle in piping
② Easy to insert a fitting into the hose
③ Air-tight and does not leak when it is tightened with a band.
① Can be seen inside fluid
② Identify residue inside the hose
③ Safe and easy to check internal contamination.
① Stays supple for a long time and easy to handle.
② No risk of leakages due to hardening or cracking of the hose.
③ Air-tight and does not leak when it is tightened with a band.
① Stable pressure-resistant performance ensures trouble-free operation.
② Consistent productivity and high quality.
③ Safety and security of the workplace environment.
① Crush proof; small bending radius.
② Highly resistant to external stresses. Enables smooth fluid transfer.
③ Good resistance to crushing and bending around brackets.
① The hose will not flatten easily undernegative pressure and is ideal for vacuum conditions.
② Flat internal hose walls facilitate smooth fluid transfer.
③ Airtight design ensures trouble-free operation.
Vacuum OK
Measurement conditions: A 100 g load is applied to a sample hose protruding 300 mm for ten seconds to measure the amount of deflection.
Measurement conditions: Test method is done by JIS 6723Immersion temperature: 40℃ Immersion fluid: compressor oil.
Measurement conditions: Each measurement taken after the sample is subjected to prescribed temperature conditions for 30 minutes.
Measurement conditions: The prescribed load is applied on a 5-centimeter square to measure the change in the outside diameter.
Measurement conditions: Each measurement is taken after the load is applied to the sample for five minutes. ( Temperature: 23℃ ± 3℃ )
※ Please note that -0.1 MPa is an approximate value. Because TOYOX's hoses may not be applicable for use according to use or conditions, please read page 29 about instructions.
For further information contact : http://www.toyox.co.jp
Multi-purpose H
oses
Selection Table
-5~60
6~75
1.0~0.3
TR type ST type
-5~60
9~25
1.5~1.0
No worries about pressure resistance! A working pre-ssure of 1 MPa for all sizes.
TSG type
★ ★ ★ ★ ★★ ★ ★ ★ ★★ ★ ★ ★★ ★ ★ ★ ★ ★
★ ★ ★ ★
-5~60
4~75
1.0~0.3
-5~60
6~100
0.8~0.2
-5~60
9~50.8
0.8~0.3
TS type EC type
-5~60
6~50
1.0~0.3
-5~60
25~50
0.3~0.2
ECS type TG type
Multi-purposeHoses
Selection Table
Specification ofMulti-purposeHoses
Foof Grade
Hose
Selection Table
Specification ofFood G
radeHoses
Hose
assemblies
Pneumatic
Hoses
Selectio
n Tab
le
Specificatio
n of
Food Grade
Hoses
Specialized
hose connector
Cooling
Water
Plastic
Grains
Heat
Resistan
ce
Solven
t
Chemical
Water
Steam
Solven
tNotice
Hose
Clamp
Chemical
Resistan
ceData
Selectio
n
Table
Braided hose
Braided hose
Braided hose
Braided hose
Inner diameter
Working pressure
( ℃ )Working temperature
mm
MPa
Inner diameter
Working pressure
( ℃ )Working temperature
mm
MPa
Inner diameter
Working pressure
( ℃ )Working temperature
mm
MPa
Inner diameter
Working pressure
( ℃ )Working temperature
mm
MPa
Inner diameter
Working pressure
( ℃ )Working temperature
mm
MPa
Inner diameter
Working pressure
( ℃ )Working temperature
mm
MPa
Inner diameter
Working pressure
( ℃ )Working temperature
mm
MPa
EvaluationItemFlexibilityTransparentOil resistancePressure resistanceCrush proof durabilityVacuum resistanceLight weight
EvaluationItemFlexibilityTransparentOil resistancePressure resistanceCrush proof durabilityVacuum resistanceLight weight
EvaluationItemFlexibilityTransparentOil resistancePressure resistanceCrush proof durabilityVacuum resistanceLight weight
EvaluationItemFlexibilityTransparentOil resistancePressure resistanceCrush proof durabilityVacuum resistanceLight weight
EvaluationItemFlexibilityTransparentOil resistancePressure resistanceCrush proof durabilityVacuum resistanceLight weight
EvaluationItemFlexibilityTransparentOil resistancePressure resistanceCrush proof durabilityVacuum resistanceLight weight
I temFlexibilityTransparentOil resistancePressure resistanceCrush proof durabilityVacuum resistanceLight weight
Evaluation★ ★ ★ ★ ★★ ★ ★ ★★ ★ ★ ★ ★★ ★ ★ ★ ★ ★
★ ★ ★ ★
★ ★ ★★ ★★ ★ ★ ★ ★★ ★ ★ ★ ★★ ★
★ ★ ★ ★
★ ★ ★★ ★ ★ ★ ★★ ★ ★ ★ ★★ ★ ★★ ★ ★ ★ ★★ ★ ★ ★ ★★ ★
★ ★★ ★ ★★ ★ ★★ ★★ ★ ★ ★ ★★ ★ ★ ★ ★★ ★ ★
★ ★★ ★ ★★ ★ ★★ ★ ★★ ★ ★
★ ★ ★ ★
★ ★ ★★ ★ ★ ★★ ★ ★ ★ ★★ ★ ★★ ★ ★ ★★ ★ ★ ★ ★★ ★ ★
Coil wound hose
Coil wound hose
Coil wound hose
High pressure resistance
Vacuum OK Vacuum OKFor indooruse only For indooruse only
amount of deflection
-
□ Specification
Specification of Multi-purpose Hoses
※ For more information on the main features of the product and its advantages and performance specifications, see pages 1 and 2.
3 4
A B
○ Refer to the right table when selecting the joint outer diameter.
4~ 6mm 8~10mm12~19mm22~75mm
15% up10% up 8% up 5% up
Diameter of the fittings BDiameter of the inner tube A
Points about fitting assembly
Round off more than R 0.3mm
○ Round off the jagged tops of the serrated nipple.
※ The red, white and blue lines on the hose are the mark of a TOYOX product. These image lines guarantee quality. ( Registered trademark )
TOYOSPRINGTS type Vacuum OK
TOYORING TG type Vacuum OK
ECORONEC type
ECORON-SECS type Vacuum OK
※ Please note that -0.1 MPa is an approximate value. Because TOYOX's hoses may not be applicable for use according to use or conditions, please read page 29 about instructions.
※ Please note that -0.1 MPa is an approximate value. Because TOYOX's hoses may not be applicable for use according to use or conditions, please read page 29 about instructions.
For indooruse only
For indooruse only
Clear naturalWith im
age lines
※ Please see pages 5-6 for specialized connectors.
※ Please note that -0.1 MPa is an approximate value. Because TOYOX's hoses may not be applicable for use according to use or conditions, please read page 29 about instructions.※ Decompression Deformation Temp. -0.1MPa=-760mmHg.
※ Please see pages 5-6 for specialized connectors.
For further information contact : http://www.toyox.co.jp
※ Please see pages 5-6 for specialized connectors.
TOYOX SUPER TOYORON
Improved oil resistance
※ Oilproofing on inside and outside of hose improves oil resistance
The TOYOX line ( several blue vertical lines ) is the sign of the improved durability SUPER TOYORON!
TR- 4TR- 6TR- 8TR- 9TR-10TR-12TR-15TR-19TR-22TR-25TR-32TR-38TR-45TR-50TR-63TR-75
4 × 9 6 × 11 8 × 13.5 9 × 1510 × 1612 × 1815 × 2219 × 2621.5× 2925 × 3332 × 4138 × 4845 × 5650 × 6263 × 8075 × 92
-5~60
7 91315161927162025354548545362
CodeI.D.×O.D. Working Pressure Working Temp Gross Weight Min. bending radius
mmPackingstyle
Colormm MPa ℃ kg/Roll
Lengthm100100100100100100100 50 50 50 50 50 40 40 20 20
1520354545558095120140185300400440650800
0~1.00~1.00~1.00~1.00~1.00~0.80~0.8 0~0.60~0.60~0.60~0.40~0.40~0.40~0.30~0.30~0.3
TOYORON ※ Please see pages 5-6 for specialized connectors.
T
OYOX TOYORON
Increased durabilityfor inner tube
The TOYOX line ( several blue vertical lines ) is the sign of the improved durability TOYORON!
TOYOSIGNAL TSG type ※ Please see pages 5-6 for specialized connectors.
High pressureresistance
TR type
SUPER TOYORON ST type
Film packing
Bobbin style
Specificatio
n of
Multi-p
urpose H
oses
Inch
5/321/45/163/813/321/25/83/427/321
1-1/41-1/21-3/42
2-1/23
CodeI.D.×O.D. Working Pressure Working Temp Gross Weight Min. bending radius
mmPackingstyle
Colormm MPa ℃ kg/Roll
Lengthm
Film packing
Inch
ST- 6ST- 8ST- 9ST-12ST-15ST-19ST-22ST-25ST-32ST-38ST-48ST-50ST-63ST-75
6 × 10.5 8 × 13 9 × 1512 × 1815 × 2219 × 2621.5× 28.525 × 3332 × 4138 × 4848 × 5850 × 6263 × 8075 × 92
0~1.0 0~1.00~1.00~0.80~0.80~0.60~0.60~0.60~0.40~0.40~0.40~0.30~0.30~0.3
-5~60
811151927161925283640545362
100100100100100 50 50 50 40 40 40 40 20 20
2535456090130125150192228290300600800
1/45/163/81/25/83/427/321
1-1/41-1/21-7/82
2-1/23
CodeI.D.×O.D. Working Pressure Working Temp Gross Weight Min. bending radius
mmPackingstyle
Colormm MPa ℃ kg/Roll
Lengthm
Inch
TSG- 9TSG-12TSG-15TSG-19TSG-25
9 × 1512 × 1815 × 2219 × 2625 × 33
0~1.50~1.50~1.5 0~1.00~1.0
-5~60
1519271625
100100100 50 50
45558095140
Light gray with a
transparent line
CodeI.D.×O.D. Working Pressure Working Temp Gross Weight Min. bending radius
mmPackingstyle
Colormm MPa ℃ kg/Roll
Lengthm
Inch
TS- 6TS- 8TS- 9TS-12TS-15TS-19TS-25TS-32TS-38TS-50TS-63TS-75TS-90TS-100
6 × 11 8 × 13.5 9 × 15 12 × 18 15 × 22 19 × 26 25 × 33 32 × 41 38 × 48 50 × 62 63 × 80 75 × 92 90 ×108100 ×118
-0.1~0.8-0.1~0.8-0.1~0.8-0.1~0.5-0.1~0.5-0.1~0.4-0.1~0.4-0.1~0.3-0.1~0.3-0.1~0.3-0.1~0.2-0.1~0.2-0.1~0.2-0.1~0.2
-5~60
1114172332212731396054624448
100100100100100 50 50 40 40 40 20 20 10 10
253540506080100130150200265310370410
Film packing
1/45/163/81/25/83/41
1-1/41-1/22
2-1/23
3-1/24
InchCodeI.D.×O.D. Working Pressure Gross Weight Min. bending radius
mmPackingstyle
Natural
TransparentWith Yello
w Line
Colormm MPa kg/Roll
Lengthm
Film packing
(-0.1MPa)℃
Decompression Deformation TempWorking Temp
℃TG- 9TG-12TG-15TG-19TG-25TG-32TG-38TG-50
3/81/25/83/41
1-1/41-1/22
9 × 1512 × 1815 × 2219 × 2625.4× 33.432 × 4138 × 4850.8× 62.8
-0.1~0.8-0.1~0.5-0.1~0.5-0.1~0.4-0.1~0.4-0.1~0.3-0.1~0.3-0.1~0.3
-5~60
606060120110908575
14.018.525.017.025.028.038.060.0
1001001005050404040
40506080100130150200
EC- 6EC- 8EC- 9EC-12EC-15EC-19EC-25EC-32EC-38EC-50
6 × 11 8 × 13.5 9 × 15 12 × 18 15 × 22 19 × 26 25 × 33 32 × 41 38 × 48 50 × 62
8101516231421263450
CodeI.D.×O.D. Working Pressure ( MPa ) Gross Weight Min. bending radius
mmPacking style
Film packing
Milk-w
hite
Colormm 23℃
Working Temp℃ kg/Roll braided
braidedSpecialized braided reinforcem
ent structure
Lengthm
1001001001001005050404040
2535507080130170200230290
Reinforcement
structureInch
1/45/163/81/25/83/41
1-1/41-1/22
0~1.0 0~1.0 0~0.8 0~0.8 0~0.8 0~0.8 0~0.5 0~0.4 0~0.4 0~0.3
60℃0~0.50~0.50~0.50~0.40~0.40~0.40~0.30~0.20~0.20~0.2
-5~60
ECS-25ECS-32ECS-38ECS-50
25 × 33 32 × 41 38 × 48 50 × 62
27283960
CodeI.D.×O.D. Gross Weight Min. bending radius
mmPacking style
Film packing
Milk-w
hite
Colormm kg/Roll
Lengthm
50404040
180330390520
Inch
11-1/41-1/22
-5~60
Working Pressure ( MPa )23℃ 60℃
-0.1~0.3-0.1~0.3-0.1~0.3-0.1~0.2
-0.1~0.1-0.1~0.1-0.1~0.1-0.1~0.1
Working Temp
℃
Clear blueWith im
age lines + blue vertical lines
Clear greenWith im
age lines + blue vertical lines
Bobbin style
Bobbin style
Bobbin style
Bobbin style
Bobbin style
3/81/25/83/41
Multi-purposeHoses
Selection Table
Specification ofMulti-purposeHoses
Foof Grade
Hose
Selection Table
Specification ofFood G
radeHoses
Hose
assemblies
Pneumatic
Hoses
Selectio
n Tab
le
Specificatio
n of
Food Grade
Hoses
Specialized
hose connector
Cooling
Water
Plastic
Grains
Heat
Resistan
ce
Solven
t
Chemical
Water
Steam
Solven
tNotice
Hose
Clamp
Chemical
Resistan
ceData
Selectio
n
Table
-
Notice
Connector designed especially for the use of TOYOX HosesHose joint for factory equipment and device piping
L HEXCode
Dimension ( mm )
TCB- 9-R3/8
TCB-12-R1/2
TCB-15-R1/2
TCB-19-R3/4
TCB-25-R1
TCB-32-R1-1/4
TCB-38-R1-1/2
TCB-50-R2
TCS- 9-R3/8
TCS-12-R1/2
TCS-15-R1/2
TCS-19-R3/4
TCS-25-R1
80
120
150
210
340
540
850
1760
75
115
140
200
320
25.0
29.0
34.0
40.0
49.0
58.0
67.0
86.0
25.0
29.0
34.0
40.0
49.0
39.5
45.0
47.5
52.5
59.5
70.0
77.5
104.0
39.5
45.0
47.5
52.5
59.5
R3/8
R1/2
R1/2
R3/4
R1
R1
R1
R2
R3/8
R1/2
R1/2
R3/4
R1
φd1
7.0
9.9
12.3
17.0
22.5
28.3
33.9
45.8
7.0
9.9
12.3
17.0
22.5
Weightg Piece
1─41─2
TCB- 9-RCP
TCB-12-RCP
TCB-15-RCP
TCB-19-RCP
TCB-25-RCP
TCB-32-RCP
TCB-38-RCP
TCB-50-RCP
TCB- 9-RCP
TCB-12-RCP
TCB-15-RCP
TCB-19-RCP
TCB-25-RCP
TCB- 9-IN
TCB-12-IN
TCB-15-IN
TCB-19-IN
TCB-25-IN
TCB-32-IN
TCB-38-IN
TCB-50-IN
TCS- 9-IN
TCS-12-IN
TCS-15-IN
TCS-19-IN
TCS-25-IN
20
20
20
10
10
4
4
2
2
2
2
1
1
※ Materials:( TCB )Brass ( Nipple, Inner fitting, Washer and Hexagon cap nut ), NBR ( Rubber cap ) ( TCS )SCS13( SUS304 Equivalent )( Nipple, Inner fitting, Washer and Hexagon cap nut )、 NBR( Rubber cap )
□ Specifications of TOYOCONNECTORS ( Separate type )
Applicable hose
□ Specifications of TOYOCONNECTOR + Applicable Hose sets
TG-9、TS-9、TSG-9、TR-9、ST-9、TD-9G、TFB-9
TG-12、TS-12、TSG-12、TR-12、ST-12、TD-12G、TFB-12
TG-15、TS-15、TSG-15、TR-15、ST-15、TD-15G、TFB-15、TGF-15
TG-19、TS-19、TSG-19、TR-19、ST-19、TD-19G、TFB-19、TGF-19
TG-25、TS-25、TSG-25、TR-25、ST-25、TD-25G、TFB-25、TGF-25、TFS-25
TG-32、TS-32、TR-32、ST-32、TFB-32、TFS-32、TGF-32
TG-38、TS-38、TR-38、ST-38、TFB-38、TFS-38、TGF-38
TG-50、TS-50、TR-50、ST-50、TFB-50、TFS-50、TGF-50
CodeTCB- 9-R3/8、TCS- 9-R3/8TCP- 9-R3/8TCSB- 9-R3/8
TCB-12-R1/2、TCS-12-R1/2TCP-12-R1/2TCSB-12-R1/2
TCB-15-R1/2、TCS-15-R1/2TCP-15-R1/2TCSB-15-R1/2
TCB-19-R3/4、TCS-19-R3/4TCP-19-R3/4TCSB-19-R3/4
TCB-25-R1、TCS-25-R1TCP-25-R1TCSB-25-R1
TCB-32-R1-1/4
TCB-38-R1-1/2
TCB-50-R2
Code
TCBtype
( Brass
)
TCS・TCSBtype
( Stainless-ste
el
)
TCPtype
( Resin
)
Applicable hose ( Reference page )
TOYOCONNECTOR
TOYODROP Hose( P18 )
TOYORING Hose( P4 )
TOYOSPRING Hose( P4 )
TOYORON Hose( P3 )
TOYOSIGNAL Hose( P3 )
SUPERTOYORON Hose( P3 )
※ The working pressure and working temperature range comply with each applicable hose standards. Refer to the each hose page for details. ( Reference page is shown in parentheses )
5 6
Features
L φd1Code
Dimension ( mm )
TCP- 9-R3/8
TCP-12-R1/2
TCP-15-R1/2
TCP-19-R3/4
TCP-25-R1
26
35
53
70
113
6.0
9.0
11.2
14.8
20.2
E
30
32
41
42
52
50.0
57.0
61.5
68.5
75.7
R3/8
R1/2
R1/2
R3/4
R1
G
24
27
32
37
47
Screw spec
Weight Packageunitg Piece
TCP- 9-RIS
TCP-12-RIS
TCP-15-RIS
TCP-19-RIS
TCP-25-RIS
20
20
20
10
10
L HEXCode
Dimension ( mm )
TCSB- 9-R3/8
TCSB-12-R1/2
TCSB-15-R1/2
TCSB-19-R3/4
TCSB-25-R1
155
176
216
281
444
30.0
32.0
36.0
41.0
50.0
54.5
59.0
60.0
64.0
70.0
R3/8
R1/2
R1/2
R3/4
R1
φd1
7.0
10.0
12.0
16.5
22.0
Weight Package unitg Piece
TCSB- 9-RSS
TCSB-12-RSS
TCSB-15-RSS
TCSB-19-RSS
TCSB-25-RSS
20
20
20
10
10
□ Specifications of TOYOCONNECTORS ( Integral type )
For indoor use only
※ For more information, please see our catalog of TOYOCONNECTOR.
ReplacementTCSB sleeve set( Available separately )
Code
※ Hose adaptor integrated type is not wetted easily
※ Materials: ( TCP )Polyacetal ( Nipple, Inner fitting, Washer and Hexagon cap nut ) , NBR( Rubber cap )
※ Materials:( TCSB )SCS13( Equivalent )( Nipple、Hexagon cap nut )、Polyacetal( Sleeve、Ring )、 NBR( Packing )
Code
Spare rubbercaps for TCP( Available separately )
* Cadmium not contained according to the EU RoHS directive
TOYOFOODS Hose( P9 )
TOYOFOODS-S Hose( P9 )
TOYORING-F Hose( P9 )
Note: Not suitable for sanitary piping, as there is a bump in the screw section. ※ There is a danger of food hygiene problems occurring.
◎ Leak prevention ◎ Reusable ◎ Energy saving
◎ Standardized work ◎ Reduced maintenance
◎ Prevent piping trouble ◎ Work safety
◎ Leak prevention ◎ Reduced maintenance
◎ Prevent trouble from vibrating pipes ◎ Early recovery
1 When cutting the hose, make sure that the end of the hose is perpendicular. 2 Make sure the hose is inserted into the hose adaptor until it stops. 3 Values regarding the telescopic joint are typical. 4 Twist the cap nut tight so there will be no gap in between in order to prevent the hose from being pulled out,and liquids being leaked. If TOYOCONNECTOR are used with a gap in between, trouble will occur due to hoses being pulled out. 5 Do not damage the hose adaptor and rubber parts with a cutter or the like. 6 After installing TOYOCONNECTORS, confirm that liquids do not leak from the connectors before use. 7 To reuse TOYOCONNETORS, replace the rubber caps( Sleeve ). 8 In principle, the TCP type should be used only once. However, the TCP type may be reused by replacing rubber caps and inner fittings, but only when it is free from damage, bleaching. or cracking. 9 Use a monkey ( motor ) wrench to fasten stainless steel or brass connectors. For plastic connectors, please make sure that length B of the wrench is longer than length A of the cap nut ( Figure 1 ). If a wrench is shorter than length A, the corner of the wrench may damage plastic hoses so that they cannot be used. Do not use a pipe wrench because it will damage the nut. 10 Be sure to use an adjustable wrench to tighten the cap nut while holding the hexagonal ( octagonal ) part of the nipple with another adjustable wrench ( Figure 2 ). Failure to do so may cause the nipple to rotate along with the nut, resulting in damage to the pipe thread. 11 During installation and removal, be careful not to be hurt with the sharp areas of the fitting.
① Notes for installation
1 TOYOCONNECTORS are designed especially for the use of TOYOX Hoses ( TG、TS、TSG、ST、TR、TD、TFB、TFS、TGF ) No guarantee will be provided for TOYOCONNECTORS that are connected with hoses other than TOYOX Hoses because the performance of such TOYOCONNECTORS may not be fully performed or maintained. 2 Use TOYOCONNECTORS within the operating temperature range. 3 Use TOYOCONNECTORS within the range of the working pressures of applicable hoses. 4 Do not use a hose that is extremely bent near a connector. The bend radius of a hose should be larger than its minimum bend radius. 5 Do not use TOYOCONNECTOR where vibrations or impacts occur because they will damage connectors, or hoses will be pulled out.
② Notes for using the hoses
Warning Do not install or use twisted hoses. Twisted hoses are dangerous because they deform their interior structures and cause hose ruptures. Please fix twisted hoses appropriately as shown in the following examples.
Example 1 : Hose twisted when it is installed
Twisted
Example 2 : Hose twisted when it is bent
Hexagon cap nut
A
B
Figure 1 Figure 2
A
-
Food Grade Hoses Selection Table
87
ETFE+PU
○ ○ ○ ○ ○
○ ○ ○ ○ ○
○ ○ ○ ○ ○
○ ○ ○ ○ ○
70 70 60 60 150
Note B Note B Note C
1.0~0.3 0.4~0.2 1.0~0.3 0.3~0.2 1.0~0.3
Unsuitable Unsuitable Unsuitable
○
○
150
Note C
0.7~0.3
○
○
○ ○ ○ ○
○
○ ○
○
○○
○
○
70
0.4~0.3
○ ○
○
○
○
○
○
○
○
○
○
○
70
Note C
1.0~0.4
Unsuitable
70
Note C
1.0~0.6
Unsuitable
※1 ○※1 ○※1
○ For further information, contact TOYOX directly via the TOYOX website, after checking the detailed environmental conditions.
※ Through improvements to compounding agents, the product is now compliant with the heptanes requirements and can be used with all food types, including oily and fatty foods.
TOYOFOODS TOYOFOODS-STOYORING-F TOYOFUSSOTOYOFUSSO-E
TOYOFOODS TOYOFOODS-STOYORING-F ECORONECORON-S TOYOFUSSO TOYOFUSSO-E TOYOSILICONETOYOSILICONE-S TOYOSILICONE-P
< Other Food Products >
100
Note C
0.2Fair
※3 Food and Drug Administration
Important notice ( TOYOSILICONE, TOYOSILICONE-S, TOYOSILICONE-P )
Important notice ( TOYOFOODS, TOYOFOODS-S, TOYORING-F, TOYOFUSSO )Important notice
( TOYOFOODS-S, TOYORING-F, ECORON-S, TOYOSILICONE-S )-0.1MPa for the suction hose is an approximate value.Use in some applications and conditions ( temperature/inclination ) may not be possible, because under such conditions plasticizer, etc., could seep from the TOYOX hose. Refer to the "Vacuum Pressure Reference Range" for a guide of the negative pressure working range. ( P31 Fig. 1 )
Food gradeFood machinery & equipments
Food
□ TOYOX FOOD GRADE HOSE SELECTION TABLE( The food classifications and typical examples listed in the table are taken from the fourth edition of the Japan Food Composition Standards. Food classifications, laws and regulations )
Classification Food Examples
【 Foods product itself or surface layer of food product has at least 20% fat/oil content; excludes dried solid food products 】
Fats, oil & fatty foods
Deep fried senbei crackers, seafood products in oil, cheese, deep fried snacks, other fried foods, fatty chicken meat, chocolate, bacon, inari sushi, deep fried croquets, tempura, potato chips, Japanese fried dough cake cookies, donuts, margarine, curry, stew, salad dressing, raw fatty tuna meat, curry roux, shao-mai, pork cutlets, mayonnaise, ganmodoki, shortening, fatty pork meat, meat pies, beef tallow, meat and vegetable stew, fried bean curd, mincemeat, fatty beef, meat dumplings, lard, beef ( certain types ), vegetable oil, butter, chili oil, sausages, pork ( certain types ), liver paste
Alcoholic beverages
【 beverages containing 1% alcohol or more 】
Awamori, whiskey, vodka, ume brandy, compound sake, cognac, sherry, champagne, shochu spirits, white sake,gin, refined sake, beer, wine, brandy, hon-naoshi, mirin, spiced liquor, rum, liqueur ( orange curaso, white curaso, vermouth, peppermint, absinthe ) , aged liquor
Other foodProducts
【 Excluding fat, oil and fatty foods / alcoholic beverages 】
< Food products with pH 5% or less >
Umeboshi pickled plums, soy sauce, vinegar, pickled jellyfish, pickled ginger,pickled octopus, soft drinks, sauces, pickled vegetables, tomato ketchup, miso paste, lime juice, pickled scallions, lemon juice
exciuding
powdered
dried confectionery
Law regulatio
n
Important notice ( All hoses )
TOYOX
Note A: Various odors and/or tastes may be emitted depending on the types of fluid and the temperatures.Note B: Odor/taste levels are generally low, although a plastic smell may become noticeable.Note C: While not totally free of odor and taste, there is no significant problem.
* Products in the TOYOX Food Hose series comply with the requirements of the Food Sanitation Act for milk and dairy products.
When the hose products are used to carry animal or vegetable oils, the oil may penetrate through the hose wall. This may cause the exterior of the hose to become slippery to the touch and/or unhygienic, and may even cause the hose to come free from its sockets.At temperatures above 70℃ the hose material can become brittle, exacerbating the risk of ruptures and cracks. It is important to ensure that the usage environment will be suitable for the hose type before making the final decision. TOYOX is happy to supply hose samples for testing
Leaching levels do not exceed the threshold values set out in the standard test defined in Notification No. 201 to the Food Sanitation Act. Note that the following provisos apply to the use of animal and vegetable oils in the hose products.
( 2 )
※1
( 1 )
TOYOX Food Hose series products ( TOYOFOODS, TOYOFOODS-S, TOYORING-F, TOYOFUSSO, TOYOFUSSO-E, ECORON, ECORON-S, TOYOSILICONE and TOYOSILICONE-S ) are used extensively in industrial production of sake, distilled liquor, tea, brewed beverages, soft drinks, coffee, soup, ice cream, confectionery, bread, noodles, canned foods, processed meat, table vinegar, sauces, yogurt, flavorings and seasonings, sesame oil, tofu, dayliy dish, fish paste, pickled foods, wasabi, baby foods, ketchup, mayonnaise, spices, pharmaceuticals, cosmetics, and so on.
Dioxin may be produced during combustion at 800℃ or less.
Using high concentration alcohol may accelerate the hardening of a hose.※2
Please note that the transparency of the hose material may be slightly diminished during normal use or cleaning. This is common to most plastics and does not indicate any loss of performance.
Hose item
Hose material
Type / I.D.
TOYOFOODS TOYOFOODS-S TOYORING-F TOYOFUSSO TOYOFUSSO-E ECORON ECORON-S TOYOSILICONE FDA Approval
TOYOSILICONE-SFDA Approval
TOYOSILICONE-PFDA Approval
※3 ※3 ※3
Vacuum OK Vacuum OK Vacuum OK Vacuum OK Vacuum OK
PVC Silicone rubberPolyolefin resin
+ Styrene elastomer
ETFE+
Soft PVC
Pressurebraided type6~50φ
Durable, non-breaking springs25~63φ
Rustproofplastic coils15~50φ
Pressurebraided type9~50φ
Pressurebraided type12~25φ
Pressure braidedtype
6~50φ
Durable, non-breaking springs25~50φ
Pressurebraided type5~50φ
Durable, non-breaking springs19~50φ
Rustproof plastic coils12~25φ
onlyInner tube( ) onlyInner tube( )
Fats, oils & fatty foods
alcoholic
other food products
Note A Note ANote A
Most suitable( -0.1MPa )
Most suitable( -0.1MPa )
Most suitable( -0.1MPa )
Most suitable( -0.1MPa ) ( -0.05MPa )
Physicality &
Specificatio
nEase of use
Cleaning &Sterilizatio
n
Odor & TasteMaximum working temperature
Maximum working pressure ( 23℃ )Vacuum Performance
Transparency
FlexibilityPull out of
socket, leakage
Sodium Hypochlorite200mg/L
( 80℃ 0.1MPa 30Min. )HotWater
Most suitable※2
Most suitable
Most suitable※2
Most suitable※2
Most suitable
Most suitable※2
Most suitable※2
Most suitable Most suitable Most suitable
Most suitable Most suitable Most suitable Most suitable Most suitable
Most suitable※2 Most suitable
( Hose Connectors )Most suitable( Hose Connectors )
Good
GoodGood
GoodGoodGoodGoodGood
GoodPoorPoor
Slightly less Slightly less
◎ Pressure resistance varies depending on the size and temperature.◎ Please note that -0.1 MPa is an approximate value. Because TOYOX's hoses may not be applicable for use according to use or conditions, please read page 29 about instructions.
Notification No. 267 below describes material and leaching tests, while Notifications No. 201 describe leaching tests for evaporation residue only.
NotificationNo.267
( issued in 2002 )
Notification TOYOX compliant products Contents Specified food products
TOYOFOODS TOYOFOODS-STOYORING-FTOYOFUSSO
PVC resin implements and containers
Synthetic resin implements and containers
Rubber implements and containers
Ministerial ordinances setting out compositionalstandards for milk and dairy product
ECORON ECORON-SNotificationNo.201
( issued in 2006 )
NotificationNo.52
( issued in 1951 )
TOYOSILICONETOYOSILICONE-STOYOSILICONE-P
Fats, oil & fatty foods
Fats, oil & fatty foodsAlcoholic beveragesOther food productsFats, oil & fatty foodsAlcoholic beverages
Other food products
Raw milk, cow's milk,processed milk
Standards
Rather than PVC resin, " the bis phthalate ( 2-ethyl-hexyl ) level " of the compounding agents is well below the standard Content: maximum 0.1% Leaching: maximum 1 ppm ( at 25℃ for 60 minutes )Leaching solution: N-heptanes
Leaching rate in standard test is under 150μg/ml at 25℃ for 60 minutes. Leaching solution: heptanes
Leaching rate in standard test is under 30μg/ml at 60℃ for 30 minutes. Leaching solution: 20% ethanol
Leaching rate in standard test is under 30μg/ml at 60℃ for 30 minutes. Leaching solution: 4% acetic acid or Water.
Leaching rate in standard test is under 60 μg/ml at 60℃ for 30 minutes. Leaching solution: 20% ethanol
Leaching rate in standard test is under 60 μg/ml at 60℃ for 30 minutes. Leaching solution: 20% ethanol
Leaching rate in standard test is under 60 μg/ml at 60℃ for 30 minutes ( or at 95℃ for 30 minutes where normal operating temperature is over 100℃ ). Leaching solution: 4% acetic acid or water
Specifications for implements used in milk and dairy manufacture: 1. Designed for easy cleaning.2. All surfaces in contact with food products must be made of rustproof materials or other materials treated to prevent rusting.
Hoses are considered to be implement. The provisions of the Food Sanitation Law are applicable only to "implements and containers in direct contact with foods and/or food additives."
Failure to comply can lead to imprisonment for up to six months or fines of up to ¥30,000 ( applicable to both supplier and user ).
Law regulatio
n( Food S
anitation Law of the Japan M
inistry of Health, Labor and W
elfare )
( Areas other than innermost surface exclude heptane items. )
For further information contact : http://www.toyox.co.jp
Food Grade Hoses
Multi-purposeHoses
Selection Table
Specification ofMulti-purposeHoses
Foof Grade
Hose
Selection Table
Specification ofFood G
radeHoses
Hose
assemblies
Pneumatic
Hoses
Selectio
n Tab
le
Specificatio
n of
Food Grade
Hoses
Specialized
hose connector
Cooling
Water
Plastic
Grains
Heat
Resistan
ce
Solven
t
Chemical
Water
Steam
Solven
tNotice
Hose
Clamp
Chemical
Resistan
ceData
Selectio
n
Table
-
Specification of Food Grade Hoses
TOYOFOODSTFB type
109
※ Please see pages 11-14 for specialized connectors.
□ Specification ※ For the relevant laws and regulations along with the physical properties and performance specifications of the hose product, see pages 7 and 8.
TOYORING-F TGF type Vacuum OK
ECORONEC type※ Decompression Deformation Temp. -0.1MPa=-760mmHg.
For indooruse only
For indooruse only
※ Please see pages 11-14 for specialized connectors.
Prevents dust and other foreign matters from entering hoses
Health and Safety hose capTOYOCAP
Material:PE
Multi-purposeHoses
Selection Table
Specification ofMulti-purposeHoses
Foof Grade
Hose
Selection Table
Specification ofFood G
radeHoses
Hose
assemblies
Pneumatic
Hoses
Selectio
n Tab
le
Specificatio
n of
Food Grade
Hoses
Specialized
hose connector
Cooling
Water
Plastic
Grains
Heat
Resistan
ce
Solven
t
Chemical
Water
Steam
Solven
tNotice
Hose
Clamp
Chemical
Resistan
ceData
Selectio
n
Table
For further information contact : http://www.toyox.co.jp
TOYOFOODS-STFS type Vacuum OK
ECORON-SECS type Vacuum OK
TOYOSILICONE-P TSIP type Vacuum OK
TOYOX Food Grade Hoses are equipped with caps to prevent foreign bodies like dust from entering the products. Good quality and hygienic condition will be maintained while in stock as well as during transportation.
EC- 6EC- 8EC- 9EC-12EC-15EC-19EC-25EC-32EC-38EC-50
6 × 11 8 × 13.5 9 × 15 12 × 18 15 × 22 19 × 26 25 × 33 32 × 41 38 × 48 50 × 62
0~1.00~1.00~0.80~0.80~0.80~0.80~0.50~0.40~0.40~0.3
8101516231421263450
CodeI.D.×O.D. Working Pressure MPa Gross Weight Min. bending radius
mmPackingstyle
Reinforcement structure
Bobbin style
Film packing
Milk-w
hite
Colormm 23℃
0~0.50~0.50~0.50~0.40~0.40~0.40~0.30~0.20~0.20~0.2
60℃ kg/Roll
BraidedBraided
Lengthm
1001001001001005050404040
2535507080130170200230290
Specialized braidedreinforcement structure
Inch
1/45/163/81/25/83/41
1-1/41-1/22
Working Temp.
℃
-5~60
TOYOSILICONEmm
TSI- 5TSI- 6TSI- 8TSI- 9TSI-12TSI-15TSI-19TSI-25TSI-32TSI-38TSI-50
4.8×10.6 6.3×12.3 7.9×14.3 9.5×1612.7×19.515.9×2419 ×2825.4×35.532 ×43.538.1×50.550.8×64.5
0~1.00~1.00~1.00~1.00~0.50~0.50~0.50~0.50~0.50~0.50~0.3
1.82.32.93.22.13.14.15.98.510.57.9
CodeI.D.×O.D. Working Pressure Gross Weight Reinforcement
structureMin. bending radius Packing
style
Milk-w
hitewith G
reen Line
Carton bo
xColor
mm MPa kg/RollLengthm
202020201010101010105
708090100130150180220250310550
TSI type
Working Temp.℃
-30~150
Specialized braided
reinforcem
ent structure
Inch
3/161/45/163/81/25/83/41
1-1/41-1/22
FDA Approval Heat ResistanceHeat
Resistance
TOYOSILICONE-S TSIS type Vacuum OK
Heat Resistance
Heat Resistance
FDA Approval
FDA Approval
※ Please see pages 11-12 for specialized connectors.
※ Please see page 22 for specialized connectors.
※ Please see page 22 for specialized connectors.
TFB- 6TFB- 8TFB- 9TFB-10TFB-12TFB-15TFB-19TFB-25TFB-32TFB-38TFB-50
6 × 11 8 × 13.5 9 × 15 10 × 16 12 × 18 15 × 22 19 × 26 25 × 33 32 × 41 38 × 48 50 × 62
Inch
1/45/163/813/321/25/83/41
1-1/41-1/22
0~1.00~1.00~1.00~1.00~0.80~0.80~0.60~0.60~0.40~0.40~0.3
913151619271625354554
CodeI.D.×O.D. Working Pressure( 23℃ ) Gross Weight Min. bending radius
mmPackingstyle
Bobbin style
Film packing
Transparent with G
reen Line
Colormm MPa
Working Temp.℃ kg/Roll
Lengthm100100100100100100 50 50 50 50 40
304045506595120165200300440
-5~70
Transparent with G
reen Line
Film packing
CodeI.D.×O.D. Working Pressure MPa Gross Weight Packing
styleColor
mm 50℃ kg/Roll
Length
mTFS-25TFS-32TFS-38TFS-50TFS-63
25 × 33 32 × 41 38 × 48 50 × 62 63 × 80
-0.1~0.4-0.1~0.3-0.1~0.3-0.1~0.3-0.1~0.2
70℃-0.1~0.3-0.1~0.2-0.1~0.2-0.1~0.2-0.1~0.1
3034436656
5040404020
Inch
11-1/41-1/22
2-1/2
Min. bending radiusmm
Working Temp.
℃
-5~70
100130150200250
Bobbin style
TGF-15-50TGF-19-50TGF-25-50TGF-32-40TGF-38-40TGF-50-40
15 ×2219 ×2625.4×33.432 ×4138 ×4850.8×62.8
-0.1~0.4-0.1~0.4-0.1~0.4-0.1~0.3-0.1~0.3-0.1~0.3
-0.1~0.3-0.1~0.3-0.1~0.3-0.1~0.2-0.1~0.2-0.1~0.2
120110100908575
( -0.1MPa )℃141725283860
CodeI.D.×O.D. Working Pressure MPa Gross Weight Min. bending radius
mmPackingstyle
Film
packingBobbin style
Transparent
Colormm 50℃ 70℃ kg/Rool
Length
m505050404040
6080100130150200
Inch
5/83/41
1-1/41-1/22
Decompression Deformation TempWorking Temp.
℃
-5~70
※ Please note that -0.1 MPa is an approximate value. Because TOYOX's hoses may not be applicable for use according to use or conditions, please read page 29 about instructions.
※ Please note that -0.1 MPa is an approximate value. Because TOYOX's hoses may not be applicable for use according to use or conditions, please read page 29 about instructions.
※ Please note that -0.1 MPa is an approximate value. Because TOYOX's hoses may not be applicable for use according to use or conditions, please read page 29 about instructions.
※ Please note that -0.1 MPa is an approximate value. Because TOYOX's hoses may not be applicable for use according to use or conditions, please read page 29 about instructions.
TOYOFUSSO FF type
TOYOFUSSO-E FFE type
Specification of Food Grade Hoses
mmCode
I.D.×O.D. Working Pressure Gross Weight Reinforcement structure
Min. bending radius Packing style Colormm MPa kg/Roll
Lengthm
Working Temp.℃
Inch
3/41
1-1/41-1/22
TSIS-19TSIS-25TSIS-32TSIS-38TSIS-50
19.5×28.525.4×35.532 ×43.538.1×50.550.8×64.5
-0.1~0.7-0.1~0.7-0.1~0.7-0.1~0.7-0.1~0.3
-30~150
4.77.010.012.58.5
101010105
120180225280390
+
Specialized braided
Stainless steel coil
Carton bo
x
Milk-w
hitewith G
reen Line
mmCode
I.D.×O.D. Working Pressure Gross Weight Reinforcement structure
Min. bending radius Packing style Colormm MPa kg/Roll
Lengthm
Working Temp.℃
Inch
TSIP-12TSIP-15TSIP-19TSIP-25
12.7×19.515.9×24.019.5×28.525.4×35.5
-0.05~0.2 -30~100
2.13.14.15.9
10101010
80105140195
Resin co
ils
Carton bo
x
Milk-whitewith Green Line
1/25/83/41
mmI.D.×O.D. Working Pressure ( MPa ) Working Temp. Gross Weight Reinforcement
structureMin. bending radius Packing
styleColor
mm ℃ kg/RollLength
m23℃ 70℃FF- 9-20FF-12-20FF-15-20FF-19-20FF-25-20FF-32-20FF-38-20FF-50-10
9×1512×1815×2219×2625×3332×4138×4850×62
Code
3/81/25/83/41
1-1/41-1/22
0~1.00~1.00~1.00~1.00~0.60~0.50~0.50~0.4
0~0.50~0.50~0.50~0.50~0.30~0.30~0.30~0.2
-5~70
3.13.55.07.08.614.019.015.0
2020202020202010
6585105135175225265500
Transparent
Carton bo
x
Braided
Inch
mmI.D.×O.D. Working Pressure ( MPa ) Working Temp. Gross Weight Reinforcement
structureMin. bending radius Packing
style Colormm ℃ kg/RollLength
m23℃ 70℃Code Inch
FFE-12-20FFE-15-20FFE-19-20FFE-25-20
1/25/83/41
0~1.00~1.00~1.00~0.6
0~0.50~0.50~0.50~0.3
-5~70
12×1815×2219×2625×33
3.55.07.08.6
Transparent
20202020
85105135175
Carton bo
x
Braided
ECS-25ECS-32ECS-38ECS-50
25 × 33 32 × 41 38 × 48 50 × 62
-0.1~0.3-0.1~0.3-0.1~0.3-0.1~0.2
-0.1~0.1-0.1~0.1-0.1~0.1-0.1~0.1
27283960
CodeI.D.×O.D. Working Pressure MPa Gross Weight Min. bending radius
mmPackingstyle
Film packing
Milk-w
hite
Colormm 23℃ 60℃ kg/Roll
Lengthm
50404040
180330390520
Inch
11-1/41-1/22
Working Temp.
℃
-5~60
-
A dedicated food hose ( Hose assemblies )
11 12
For further information contact : http://www.toyox.co.jp
□ Specification of TOYOSILICONE Hose, TOYOSILICONE-S Hose and TOYOSILICONE-P Hose assemblies.
① Hygienic. The nipple shape makes it difficult for liquid to stay in the gap between the connector and the hose.
② The covering and nipple shape of the connector will ensure you safety for it would hardly cut the inner tube of the hose.
Features
A B C E F HG HEXCode Specifi
-cationHose codeDescription of connectors
Dimension ( mm )
HF- 9
HF-12
HF-15
HF-19
HF-25
HF-32
HF-38
HF-50
E( H )
ABC
HF type Sanitary ferrule connectorTSI-9
TSI-12, TSIP-12
TSI-15, TSIP-15
TSI-19, TSIS-19TSIP-19TSI-25, TSIS-25TSIP-25TSI-32, TSIS-32
TSI-38, TSIS-38
TSI-50, TSIS-50
8A10A15A8A10A15A10A15A1S15A1S1S
1.5S1.5S1.5S2S2S
34.034.034.034.034.034.034.034.050.534.050.550.550.550.550.564.064.0
27.527.527.527.527.527.527.527.543.527.543.543.543.543.543.556.556.5
10.514.017.510.514.017.514.017.523.017.523.023.035.735.735.747.847.8
15.017.020.017.017.020.017.020.020.020.020.020.020.020.020.020.020.0
33.033.033.033.033.033.033.033.033.034.034.036.036.047.053.053.055.0
29.2
42.756.242.756.256.2
22.6
35.648.635.648.648.6
35.0
35.035.035.035.035.0
3.0
3.03.03.03.03.0
36.0
42.042.053.053.055.0
11̶4
11̶2
Warning
Selecting a TOYOSILICONE ( S, P ) hose assemblies
Do not apply excessive external pressure.
Warning Do not apply negative or external pressure.
Warning Do not pass an electric current.Passing an electric current is dangerous because it may rupture the hose or cause electric shock.
Warning
Warning
Warning
Do not expose to excessive vibration.
Exposure to excessive vibration is dangerous. It will cause fatigue cracks to the connectors of TOYOSILICONE ( S, P ) hose assemblies, leading to leakage or rupture etc.
Setting of length for the TOYOSILICONE ( S, P ) hose assemblies
Please set the length so as to ensure sufficient play in the hose to avoid it being put under tension. Please check by applying pressure before use.
Application of pressure ( or negative pressure ) to TOYOSILICONE ( S, P ) hose assemblies is dangerous because it will cause changes in length, and if the hose length is too tight, hose will be put under tension leading to rupture of the hose or detachment of connectors. ※ Please note that when the specialized braided structure hoses ( TOYOSILICONE, TOYOSILICONE-S ) are fixed at both ends, pressure ( negative pressure ) application would cause hose kinks more than convetional hoses.
Note
Note・・・・
Do not submerge in the food or liquid.
Do not install or use twisted hoses.Twisted hoses are dangerous because they deform their interior structures and cause hose ruptures.
Notice ( for Hose assemblies )
male connectorhose mark
Warning・・・A potentially hazardous situation which could result in death or serious injury.
HM type male connector
( H ) E
F
C B
HM-25
HM-32
HM-38
HM-50
TSI-25, TSIS-25TSIP-25
TSI-32, TSIS-32
TSI-38, TSIS-38
TSI-50, TSIS-50
1S
1.5S2S
1.5S2S2S
Hose assemblies for sanitary piping.
Hose asse
mblies
The corresponding hoses on the right chart are mainly designed to withstand internal pressure.For this reason, application of excessive external pressure may result in deformation or crush of the hose, causing extreme reduction in its operational lifetime.
The corresponding hoses on the right chart are mainly designed to withstand internal pressure. For this reason, application of negative pressure or external pressure may result in 'crush' or 'detachment of the inner surface layer', causing an extreme reduction in operational lifetime.
Corresponding hoseTOYOSILICONE
TOYOSILICONE-S
TOYOSILICONE-P
○──
cross section of connector
The nipple shape makes it difficult for liquid to stay in the gap between the connector and the hose.
HNT-25
HNT-32
HNT-38
HNT-50
HNT type hexagon nut connector TSI-25, TSIS-25TSIP-25
TSI-32, TSIS-32
TSI-38, TSIS-38
TSI-50, TSIS-50
1S
1.5S2S1.5S2S2S
33.8
47.060.547.060.560.5
29.2
42.756.042.756.056.0
22.6
35.648.635.648.648.6
30.0
32.032.032.032.032.0
3.0
3.03.03.03.03.0
4.0
4.04.04.04.04.0
36.0
42.042.053.053.055.0
–
5671567171
46
6176617676
ABC
E
G F
HEX(H)
HC-19
HC-25
HC-32
HC-38
HC-50
HC type KAMLOK coupler connector TSI-19, TSIS-19TSIP-19TSI-25, TSIS-25TSIP-25
TSI-32, TSIS-32
TSI-38, TSIS-38
TSI-50, TSIS-50
32.4
37.3
46.1
54.0
63.8
42.0
51.0
57.0
57.0
62.0
34.0
36.0
47.0
53.0
56.0
3/4
1
2
B AC
E(H)
54.0
61.0
83.0
91.0
101.0
116.0
125.0
181.0
189.0
199.0
Multi-purposeHoses
Selection Table
Specification ofMulti-purposeHoses
Foof Grade
Hose
Selection Table
Specification ofFood G
radeHoses
Hose
assemblies
Pneumatic
Hoses
Selectio
n Tab
le
Specificatio
n of
Food Grade
Hoses
Specialized
hose connector
Cooling
Water
Plastic
Grains
Heat
Resistan
ce
Solven
t
Chemical
Water
Steam
Solven
tNotice
Hose
Clamp
Chemical
Resistan
ceData
Selectio
n
Table
※ We do not sell connectors seperately.※ When ordering, please specify the type of connector to be installed and the hose length after installation.
□ Acceptable range of length of the hose assemblies. less than 500
more than 500, less than 1000more than 1000, less than 2000more than 2000, less than 5000more than 5000
+10 0+15 0+20 0+1.0% 0+2.0% 0
Assembly length =mm Allowable tolerance = mm
( based on JISB8360 )
This is an instruction for the correct use of TOYOSILICONE ( S, P ) hose assemblies. Like the hoses itself, there are also limitations for the use of our hose assemblies. Please observe the following safety precautions fully. Failure to do so may cause you injury or property damage.
─○○
Corresponding hoseTOYOSILICONE
TOYOSILICONE-S
TOYOSILICONE-P
Example: Twisting of screw type connector
Not allowed
When using for drinking water or food, make sure that the hose or joint is not submerged in the drinking water or food fluids in the tank. The fluid could remain at the joint and cause bacteria to propagate ( build up ).
Small Large
Indicates the hazardous state which may cause light or moderate injury or damages to properties.
CONNECTOR
HOSE
FOOD FLUID
-
Notice ( TOYOCONNECTOR-F )
Features
□ Specifications of TOYOCONNECTOR-F
L Acode
※1 Indicated figures are when the hose connector are set. Because -0.1 MPa is an approximate value, it may be not appropriate for use depending on use and conditions. Please observe the precautions on P.29.※2 The figures in parentheses are for the TOYOSILICONE-S ( TSIS ) Hose.
Dimension( mm )
TCFS-19-F15A
TCFS-25-F1S
TCFS-32-F1.5S
TCFS-38-F1.5S
Applicable hoseTSI-19TSIS-19TSI-25TSIS-25TSI-32TSIS-32TSI-38TSIS-38
340
570
660
780
1
1
1
1
45.0
56.0
61.0
70.0
75.5
77.5
85.5
88.5
15A
1S
1.5S
1.5S
TC ID
34.0
50.5
50.5
50.5
17.5
23.0
35.7
35.7
H
38.0
46.0
52.0
63.0
Connector spec
weightgMPa
Working pressure℃
Working temperature
0~0.5
( -0.1~0.5 )-30~140
A H
L
ID TC
※1
⑤
□ Names of parts ( materials )
③① ④②
⑤ Retaining r ing ( SUS304 )③ Nipple ( SUS316L )
① Nut ( SUS304 ) ④ PVDF screw ( PVDF )② Sleeve ( PTFE )
□ Specification of spare parts
Sleeve for TOYOCONNECTOR-F
codePackaging unit
TCFS-19-PTTCFS-25-PTTCFS-32-PTTCFS-38-PT
1111
PVDF screw for TOYOCONNECTOR-F
TCFS-19-PVTCFS-25-PVTCFS-32-PVTCFS-38-PV
1111
Fits perfectly. Fluorine resin
SUS
※2
Packaging unit
Connectors designed especially for the use of TOYOSILICONE Hoses and TOYOSILICONE-S Hoses
Notes for installation 1 When cutting the hose, make sure that the end of the hose is perpendicular. 2 Make certain that the hose has been fully inserted into the connector. 3 Warning: Tighten the nut fully so there will be no gap in between in order to prevent the hose from being pulled out, and fluids being leaked. If TOYOCONNECTOR-F are used with a gap in between, trouble will occur due to hoses being pulled out. 4 Do not damage the surface of nipples with blades and other items. 5 After installing TOYOCONNECOTR-F, confirm that fluids do not leak from the connectors before use. 6 For fastening, use a motor wench. Do not use a pipe wrench because it will damage the components.
Notes for use 1 TOYOCONNECTOR-F are designed especially for use of our TOYOSILICONE Hose and TOYOSILICONE-S Hose. Do not use TOYOCONNECTOR-F with other TOYOX Hoses, or other companies' hoses. No guarantee will be provided for TOYOCONNECTOR-F that are connected with other companies' hoses because the performance of such TOYOCONNECTOR-F may not be fully performed or maintained. 2 Use TOYOCONNECTOR-F within their working temperature and working pressure ranges. 3 Do not use TOYOSILICONE Hoses under negative pressure. For use under negative pressure, please use TOYOSILICONE-S Hoses. 4 TOYOCONNECTOR-F may not be applicable for use under a negative pressure depending on the use and conditions ( such as temperature and movement ). Take caution when using for electric discharge/plasma, evaporation because additives may be discharged from our hoses.Refer to the "Vacuum Pressure Reference Range" for a guide of the negative pressure working range. ( P31 Fig. 1 ) 5 When inserting TOYOCONNECTOR-F into hoses, never put grease on the surface of the nipples. It would be a cause of hose being pulled out. 6 When using TOYOCONNETOR-F, do not bend hoses sharply near the connectors because the inner tube may rupture. 7 Warning: Do not assemble or disassemble the connector while fluid is in the hose because the hose may become loose and the liquid will leak. 8 When using TOYOCONNECTOR-F for drinking water or food, place the hoses and the connectors so that they will not submerge in drinking water or food fluids in the tanks because the fluids may stay inside the connectors, and bacteria may propagate ( attach to the parts ). 9 Warning: Never use TOYOCONNECTOR-F for the below applications. Hoses may rupture or become loose. ・For piping such as electromagnetic valve piping, which would put impact pressure on the piping. ・Where vibration or impact will be applied to the connector ・Where the maximum temperature may exceed 140°C ・Where constant tensile stress may be applied to the hoses ・In a way that may cause static buildup 10 Before using TOYOCONNECTOR-F, make certain to sterilize and disinfect inside the hoses. ( The hoses do not go through sterilization procedures before shipping. ) 11 When cleaning TOYOCONNECTOR-F, do not rub their surfaces with a hard brush or other things because doing so may damage the surfaces, and bacteria may propagate ( attach to the parts ).
Notes for storage 1 Please store TOYOCONNECTOR-F at low temperature and humidity. Make certain that foreign matter will not get into the connectors when stored.
Notes for the replacement of hoses and connectors 1 Make certain to use new TOYOSILICONE Hoses or TOYOSILICONE-S Hoses. 2 Adjust the length of hoses so the hoses will not be pulled too tightly. 3 When replacing hoses, do not damage nipples with a cutter or other items because doing so will be a cause of fluid leakage. 4 When sleeves or PVDF screws are cracked, broken, deformed, or discolored, replace them immediately with new ones. Otherwise their performance may be impaired, e.g. they may not be able to withstand their working pressure.
Notes for disposal 1 To dispose of the metal parts of the connector, please follow local regulations for separate disposal.
The resin parts ( sleeves and PVDF screws ) of the connector will emit toxic gas when burned, so never burn the resin parts, and handle them as industrial waste.
Warning ... Potentially hazardous situation which could result in death or serious injury.TOYOCONNECTOR-F TCFS type
※
The length of hoses canbe adjusted on the spot,
so there will be no error orunnecessary waste!!
Rough estimate for sleeve replacement
・ Deformed・ Cracked・ Leaking・ Discolored・ Broken
Rough estimate for PVDF screw replacement
・ Cracked・ Damage on screw surface ( the nut cannot be tightened. )
Piece
Piece
Packaging unitcode
Figure 1 Figure 2 Figure 3
Piece
Ferrule
ReuseReuse
ReuseReuse① Because hoses can be installed and replaced on-site, work efficiency can be improved ( Figure 1 )
② Because TOYOCONNECTOR-F are fastened by nuts, and can be used repeatedly, they are economical. ※ Although it depends on its usage conditions, component ( sleeve ) replacement is required after the connector has been removed five times or so as a rough estimate. Note : This connector should not be disassembled for cleaning on a daily basis.
③ TOYOCONNECTOR-F fit perfectly ( Figure 2 ), so it is unnecessary to bother retightening them and their installation can be standardized.
④ With the nipple shape, it is hard for liquid to stay in the gap between the connector and the hose, so TOYOCONNECTOR-F are hygienic; perfect for sanitary use.
⑤ With a special sleeve built in, TOYOCONNECTOR-F firmly fixes the hose, so liquid will not leak, and hoses will not become loose.
⑥ TOYOCONNECTOR-F are made of stainless steel ( SUS316 and SUS304 ) and fluorine resin, so they are resistant to corrosion, and hygienic.
⑦ TOYOCONNECTOR-F can be used with two of our hoses, TOYOSILICONE ( for pneumatic transportation ) and TOYOSILICONE-S ( for suction ), depending on your piping application.
⑧ TOYOCONNECTOR-F can be disassembled ( Figure 3 ), so their materials can be easily separated and disposed of. ( Stainless steel recycling system is applicable. )
Special designed connector for TOYOSILICONE
13 14
Multi-purposeHoses
Selection Table
Specification ofMulti-purposeHoses
Foof Grade
Hose
Selection Table
Specification ofFood G
radeHoses
Hose
assemblies
Pneumatic
Hoses
Selectio
n Tab
le
Specificatio
n of
Food Grade
Hoses
Specialized
hose connector
Cooling
Water
Plastic
Grains
Heat
Resistan
ce
Solven
t
Chemical
Water
Steam
Solven
tNotice
Hose
Clamp
Chemical
Resistan
ceData
Selectio
n
Table
For further information contact : http://www.toyox.co.jp
Hose assem
blies
-
Pneumatic Hoses Selection Table
1515 16
Braided hose
Material / Soft PVC
Reinforcement / Polyester cord
ROCK-Y RY type
40% lighter than rubber hose. Free from crack and long lasting.
I t e m
-5~60
9.5~32
1.7~1.0
◎ Please refer to page-17 about detailed specification
★ ★★★★★★★★★★★★★★★★★
Evaluation
Braided hose
Material / Soft PVC
Reinforcement / Polyester cord
TOYOSPRAY SP type
High pressure, light weight & easy to handle. Can be used for various application.
I t e m
0~60
8.5・10
4.0~2.5
◎ Please refer to page-17 about detailed specification
Evaluation
★★★★★★★★★★★★★★★★★★
Piping for factory equipments ・ Various air toolsImpact wrench, Spray gun and Air driver, etc.Air
Braided hose
Braided hose
Braided hose
Material / PU
Reinforcement / Nylon cord
Material / Specialized PU
Reinforcement / Polyester cord
Material / Specialized PU
Reinforcement / Polyester cord
Ultra-light weight & easy to handle. Good cold resistance and stays soft even during winter. HB type
Slippery Outer Cover PAT. Slippery Outer Cover PAT.
Spark resistance
It moves smoothly & does not get caught.
HR type TH type
Higher spark resistance. It moves smoothly & does not caught.
HIT HITRUN TOPRUN
-20~60
5~10
0.7~1.5
◎ Please refer to page-17 about detailed specification
★ ★★★★★★★★★★★★★★★★★
EvaluationI t e m
Slides easily
Flexibility
Resists bending
Light weight
Oil resistance
Spark resistance
★ ★★★★★★★★★★★★★★★★★★★★★★★
EvaluationI t e m
-20~60
6.3~13.7
1.5
◎ Please refer to page-17 about detailed specification
Slides easily
Flexibility
Resists bending
Light weight
Oil resistance
Spark resistance
★★★★★★★★★★★★★★★★★★★★★★★★★★★
□ In-house performance comparison ( In-house test )
EvaluationI t e m
-20~60
6.3・8.3
1.5
◎ Please refer to page-17 about detailed specification
Performance advantages
① You can work quickly because it moves smoothly and does not get caught.② Good abrasion resistance and long lasting③ Good resistance to friction damage.
① Easy to handle② Easy to insert a fitting into the hose③ Air-tight and does not leak when it is tightened with a band
① Air flows freely through hose; improving production efficiency. ② More durable; bends and kinks disappear readily.③ Prevents air stoppages due to negligence.
2 Flexibility 3 Resists bending 1 Slides easily
① Your wrists never get tired and the operation is very smooth.② Easy to remove and carry③ Easy to handle, rewind and draw out.
① Remains soft and Easy to handle, rewind and draw out② Prevents air leaks due to hose hardening and cracking.③ Air-tight and does not leak when it is tightened with a band.
5 Oil resistance 4 Light Weight① Higher spark resistance and more lasting than other urethane hoses② Reduce repair time & cost③ No air leaks means trouble-free operation
6 Spark resistance
Braided hose
ARROWA type
Handling & plumbing are very easy because of its softness.
Material / Soft PVC
Reinforcement / Polyester cord
★★★★★★★★★★★★★★★★
EvaluationI t e m
-5~60
6.5~13
1.0
◎ Please refer to page-17 about detailed specification
□ In-house performance comparison ( In-house test )□ In-house performance comparison ( In-house test ) □ In-house performance comparison ( In-house test ) □ In-house performance comparison ( In-house test ) □ In-house performance comparison ( In-house test )
Performance comparison graph ( In-house test )
400
300
200
100
0400 440 480 520 560 600
Load : N
Span :mm
Slides easily
HIT 8.5φHITRUN 8.3φTOPRUN 8.3φARROW 8.0φ
Measurement conditions:Connect up an 80 cm sample hose as shown and measure the load on each span.Measurement range: 360 to 600 mm Tension speed:1000mm/min
span
-20 0 20 40 60 80
50
40
30
20
10
0Temp:℃
100g
300mm
Flexibility Measurement conditions:A 100 g load is applied to a hose sample protruding 300 mm for ten seconds to measure the amount of deflection.
HIT 8.5φHITRUN 8.3φTOPRUN 8.3φARROW 8.0φ
amount of deflection : mmamount of deflection
60
40
20
0
Bending radius : mm
HIT8.5φ
HITRUN8.3φ
TOPRUN8.3φ
ARROW8.0φ
D
D×0.9
R
Resists bending
Measurement conditions:This is the radius ( R ) when the hose outside diameter ( D ) is compressed by 10% during the test shown below, performed at room temperature ( 23℃ ). ( Test design by Toyox )
150
100
50
0
Weigh : g
HIT8.5φ
HITRUN8.3φ
TOPRUN8.3φ
ARROW8.0φ
Light weight
Measurement conditions:Measure the weight per meter length of the sample hose.
0 2 4 6 8 10 12 14
2
0
-2
-4
-6
-8
-10
-12
-14
-16
Weight variation rate : %
Time:Day
HITHITRUNTOPRUNARROW
Oil resistance
Measurement conditions:Immerse a dumbbell section of sample hose inner pipe into compressor oil at 60℃, then measure the change in weight.
50
40
30
20
10
0HITRUN
TOPRUN
HITARROW
time to rupture : second
Spark resistance
Bit :HS-203( B-type ) Temp:300℃ Soldering iron load: 50g
Measurement conditions:Apply a soldering iron to the pressurized sample hose piece and measure the time to rupture.
Inner diameter
Working pressure
( ℃ )Working temperature
mm
MPa
□ Specification
Inner diameter
Working pressure
( ℃ )Working temperature
mm
MPa
□ Specification
Inner diameter
Working pressure
( ℃ )Working temperature
mm
MPa
□ Specification
Inner diameter
Working pressure
( ℃ )Working temperature
mm
MPa
□ Specification
Inner diameter
Working pressure
( ℃ )Working temperature
mm
MPa
□ Specification
Inner diameter
Working pressure
( ℃ )Working temperature
mm
MPa
□ Specification
Slides easily
Flexibility
Resists bending
Light weight
Oil resistance
Spark resistance
Slides easily
Flexibility
Resists bending
Light weight
Oil resistance
Spark resistance
Slides easily
Flexibility
Resists bending
Light weight
Oil resistance
Spark resistance
Slides easily
Flexibility
Resists bending
Light weight
Oil resistance
Spark resistance
For further information contact : http://www.toyox.co.jpMulti-purposeHoses
Selection Table
Specification ofMulti-purposeHoses
Foof Grade
Hose
Selection Table
Specification ofFood G
radeHoses
Hose
assemblies
Pneumatic
Hoses
Selectio
n Tab
le
Specificatio
n of
Food Grade
Hoses
Specialized
hose connector
Cooling
Water
Plastic
Grains
Heat
Resistan
ce
Solven
t
Chemical
Water
Steam
Solven
tNotice
Hose
Clamp
Chemical
Resistan
ceData
Selectio
n
Table
Pneumatic H
oses S
election Tab
le
-
□ Specification
Specification of Pneumatic Hoses
HITHB type
ARROW A type
TOYOSPRAYSP type
※ Please refer to pages 15~16 about merit, advantage and performance of TOYOX hoses.
6.5×13 8 ×15 9.5×16.513 ×21.5
12161929
100100100100
30354565
Black
I.D.×O.D. Working Pressure Gross Weight Length Packing style Colormm MPa kg/Roll m
HITRUN HR type
HR-6R/B/GHR-8R/B/GHR-11GHR-13G
6.3×10 8.3×12.511 ×16 13.7×20.5
Red・BlueGreen
Green
CodeI.D.×O.D. Working Pressure Packing
style Colormm MPa
TOPRUN TH type
Specialized fitting RAKURAKU JOINT
TH-6TH-8
6.3×108.3×12.5
Rose
A-6A-8A-9A-13
Code
CodeI.D.×O.D. Working Pressure Length Packing
style Colormm MPa mGross Weightkg/Roll
69
100100
4040
17 18
RY type
Lock-type Socket Nut with Protector
Air purge type Plug Nut with Protector
Middle connector
Appearance CodeWorking Pressure.
MPaSuitable hose Size
mmPcs / a boxItem
B-7RSNLB-9RSNLB-7RPNPB-9RPNPB-7UB-8U
※ Air Purge type: Gradually release residual pressure in the hose at joint separation to minimize hose recoil.○ Compatible with "High Coupler" products from NITTO KOHKI.Note: Designed for use with air only. Do not use with other substances.
Inch
1/43/87/1617/32
Inch
1/43/8
Inch
1/45/163/81/2
Color of outer form:Grey
Supply & drainage of cooling waterInjection machine,Printing machine,Factory Water Lines
TOYODROP TD type Material / Soft PVC
Outer Cover / PE
30mm×20mTD Tape ( Ivory )
1. Prevent dew formation, Safe/Comfortable Prevent dew formation at the joints. It is also designed to cover the extruded parts of the band for safety.
2. It is easy to apply because it comes with an adhesive tape. Peel a transparent film and apply.
□ Specialized Tape
Caution
Thermal insulating connector covers are designed specifically for compatible hoses, bands, and connectors listed above.Note that use with non-compatible items may not produce the expected outcomes and may even result in physical damage.
Features
1. Quick Installation Require no covering; therefore, easy to install and shorten the installation time. It has a mark every 1 m for easy measurement and can be cut by scissors.
2. Cost Reduction Lower cost than stainless steel tubes. Can be bent freely.
3. Safe and Comfortable Working Environment No floor wetting due to dew, which prevents the slippery floor and electrical short circuit. No need for draining and cleaning.
Features
Code Width x Length MaterialPVC
DewPrevention
Insulation connection cover PE form
CoolingWater
Specialized Hoses for Various Applications
5
5
5
6 91413.8
Gross Weight Lengthkg/Roll m
Working Temp. ℃
-20~60
Working Temp. ℃
-20~60
Working Temp. ℃
-5~60
9.5 ×1612.5 × 2019 × 2725 × 3332 × 43
1827415145
10010010010050
5060100150210
Yellow
I.D.×O.D. Working Pressure Gross Weight Min. bending radiusmm
Length Packing style Colormm MPa kg/Roll m
Code Inch
3/81/23/41
1-1/4
Working Temp. ℃
-5~60
40405565
100100100 60
Film packing
Min. bending radiusmm
Min. bending radiusmm
Min. bending radiusmm
ROCK-Y
RY-9RY-12RY-19RY-25RY-32
□ Specification ( TOYOCONNECTOR Please see page 5 )Installation example
TDCT- 9TDCT-12TDCT-15TDCT-19TDCT-25
TCB- 9-R3/8TCB-12-R1/2TCB-15-R1/2TCB-19-R3/4TCB-25-R1
TCS- 9-R3/8TCS-12-R1/2TCS-15-R1/2TCS-19-R3/4TCS-25-R1
TDCTB- 9TDCTB-12TDCTB-15TDCTB-19TDCTB-25
TCSB- 9-R3/8TCSB-12-R1/2TCSB-15-R1/2TCSB-19-R3/4TCSB-25-R1
10
10
CodeApplicable hoseTOYODROP hose
Comparible hose connectorsTOYOCONNECTOR pcs/a box
For further information contact : http://www.toyox.co.jp
Bobbin style
Bobbin style
Bobbin style
HB-6・HB-7・HR-6・TH-6HB-8・HR-8・TH-8HB-6・HB-7・HR-6・TH-6HB-8・HR-8・TH-8HB-6・HB-7・HR-6・TH-6HB-8・HR-8・TH-8
TD- 9GTD-12GTD-15G TD-19GTD-25GTD- 9G TD-12GTD-15GTD-19GTD-25G
Sparkresistance
0~1.0
0~1.7
0~1.50~1.20~1.0
0~1.5
0~1.5
0~1.5
Packing stylemm
Code Inch
Film packing
TD- 9GTD-12GTD-15GTD-19GTD-25G
3/81/25/83/41
Hose Size Form thicknessmm
44456
Working Pressure Gross Weight Length Min. bending radiusmmMPa kg/Roll m
Working Temp.
0~1.00~0.80~0.80~0.60~0.6
-5~60
℃ 5050504025
95120150190250
HB-6R/BHB-7GHB-8R/BHB-10B
6.5×10 7 ×10 8.5×12.510 ×14.5
6 6 911.5
40505570
100100100100
Red・BlueGreen
Red・BlueBlue
CodeI.D.×O.D. Working Pressure Gross Weight Length Packing
style Colormm MPa
Working Temp. ℃ kg/Roll m
Min. bending radiusmm
-20~60
Inch
1/49/323/813/32
0~1.5 0~1.00~1.50~1.5
Bobbin style
SP-8SP-10
8.5×14.010.0×16.0
100100
Yellow
CodeI.D.×O.D. Working Pressure Length Packing
style Colormm MPa m
Gross Weightkg/Roll
1518
5050
Inch
5/1613/32
Working Temp. ℃
0~60
Min. bending radiusmm
Bobbin styleFilm packing
0~4.00~2.5
9 × 15 × 23 12 × 18 × 26 15 × 22 × 30 19 × 26 × 36 25 × 33 × 45
910141613
Features
Transportation of plastic grainsInjection machine etc.
TOYOTOP-ETPE type
Material / Soft PVC
Reinforcement / Rigid PVC
※ Decompression deformation temperature: -0.1MPa = -760 mmHg
Earth Clip ( Specialized for TOYOTOP-E HOSE )
□ Specification
TPEC-032TPEC-038TPEC-050TPEC-065
TPE 032-20TPE 038-20TPE 050-20TPE 065-20
CodeSuitable hoseTOYOTOP-E Hose
10
Pcs /a box
Antistatic
PlasticGrains
※ This earth clip is not a hose clamp.
TPE 032-20TPE 038-20TPE 050-20TPE 065-20
1-1/41-1/22
2-1/2
32.0×41.638.0×48.450.8×63.063.5×78.9
100120200260
transparent
Code InchI.D.×O.D.
mmPackingstyle
Film packing
Colormm
9.09.510.014.3
Pitch Min. bendingradiusmm
7.49.61625
20202020
GrossWeight Length
kg/Roll m
Decompression deformation temp.
( -0.1MPa )℃
55
Working PressureMPa
-0.1~0.15-0.1~0.15 -0.1~0.10-0.1~0.10
Working Temp. ℃
-10~50
※ Please note that -0.1 MPa is an approximate value. Because TOYOX's hoses may not be applicable for use according to use or conditions, please read page 29 about instructions.
① High anti-static nature prevents powders to stick on the inner wall of the hose. It reduces product defects such as uneven color. ② Easy to install using a special earth clip and it eliminates electrical discharge and creates a safe and comfortable working environment.
① Easy to earth ! ② Effectively prevents static electricity and lasts for a long time !
Vacuum OK
□ Range of use ( TOYODROP Hose ) ○=Most Suitable △=Suitable ×=Unsuitable 20 25 30 35Outside temp
Outside humidity
Hose in
ternal tem
p
50○○○○○○○
55△○○○○○○
60×△○○○○○
65××○○○○○
70×××○○○○
75×××○○○○
80××××○○○
85××××○○○
90×××××○○
50×○○○○○○
55×△○○○○○
60××△○○○○
65×××○○○○
70××××○○○
75××××○○○
80×××××○○
85×××××○○
50×△○○○○○
55××△○○○○
60×××△○○○
65××××○○○
70××××△○○
75×××××○○
50××△○○○○
55×××△○○○
60××××△○○
65×××××○○
70×××××△○25~60
20
15105
0-5
( % RH )( ℃ )
Multi-purposeHoses
Selection Table
Specification ofMulti-purposeHoses
Foof Grade
Hose
Selection Table
Specification ofFood G
radeHoses
Hose
assemblies
Pneumatic
Hoses
Selectio
n Tab
le
Specificatio
n of
Food Grade
Hoses
Specialized
hose connector
Cooling
Water
Plastic
Grains
Heat
Resistan
ce
Solven
t
Chemical
Water
Steam
Solven
tNotice
Hose
Clamp
Chemical
Resistan
ceData
Selectio
n
Table
Specificatio
n of Food Grade Hoses
( ℃ )
※ Always connect the TOPRUN hose to the dedicated joint RAKURAKU JOINT.
-
19 20
Specialized Hoses For Various Applications
※ TOYOSILICONE Hose series have green lines that symbolize safety, security, reliability, and repetitious use.
FDA Approval
□ Specification
TOYOSILICONE-S Reinforcement / Polyester cord、SUS304Heat
Resistance
Heat ResistanceFilling machine , Cooling system
Features① Crush resistant and good to use for pneumatic transportation and vacuum at high temperature. ( up to 150℃ )② Excellent high- and low-temperature resistance ( from -30℃~150℃ ).③ Sanitary because the TOYOSILICONE-S hose is reinforced with rust-resistant stainless steel No.304④ Highly pressure-resistant with specialized braided structure.⑤ The high transparency allows fluids to be easily checked.⑥ Food Sanitation Law Complied( Ministry of Health and Welfare notice No.52 in 1951、Ministry of Health, Labor and Welfare notice No.201 in 2006 )⑦ FDA ( Food and Drug Administration ) - compliant product.
Braided SystemConventional hose
TOYOSILICONE HOSE
Specialized braided reinforcement structure
TOYOSILICONE-PHeat
Resistance
Heat ResistanceFilling machine , Cooling system
① The special PET resin coil reinforcement resists crushing, and is perfect for piping in narrow spaces.② Pressure feed and vacuum at hig