high performance high-k + metal gate strain enhanced

35
IEDM 2008 High Performance High-K + Metal Gate Strain Enhanced Transistors on (110) Silicon Paul Packan, S. Cea*, H. Deshpande, T. Ghani, M. Giles*, O. Golonzka, M. Hattendorf, R. Kotlyar*, K. Kuhn, A. Murthy, P. Ranade, L. Shifren*, C. Weber* and K. Zawadzki Logic Technology Development, *Process Technology Modeling Intel Corporation

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IEDM 2008

High Performance High-K + Metal Gate Strain Enhanced Transistors on

(110) Silicon

Paul Packan, S. Cea*, H. Deshpande, T. Ghani, M. Giles*, O. Golonzka, M. Hattendorf, R. Kotlyar*, K. Kuhn, A. Murthy, P. Ranade, L. Shifren*,

C. Weber* and K. Zawadzki

Logic Technology Development, *Process Technology Modeling

Intel Corporation

IEDM 2008 2

Outline

Transistor Scaling

Stress Effects on Mobility

Comparison of (100) and (110) Silicon Substrates

Device Performance

Summary

IEDM 2008 3

Key Messages

Record PMOS drive current of 1.2mA/um is presented for devices on (110) silicon substrates

For short gate lengths, NMOS drive currents on (110) substrates are not degraded as much as believed by many in literature

The fundamental physics behind these behaviors is understood

IEDM 2008 4

Outline

Transistor Scaling

Stress Effects on Mobility

Comparison of (100) and (110) Silicon Substrates

Device Performance

Summary

IEDM 2008 5

Traditional Scaling

Traditional device scaling requires all dimensions to scale to maintain performance and leakage

Scaling junction depths and S/D areas is causing Rext

increase

0.0

0.05

0.10

0.15

0.20

0.25

90

100

110

120

130

140

0 50 100 150 200 250Junction Depth (nm)

REXT

Gate Length

REXT

Lmet

@ 1

nA

/um

Ioff

0.0

0.05

0.10

0.15

0.20

0.25

90

100

110

120

130

140

0 50 100 150 200 250Junction Depth (nm)

REXT

Gate Length

REXT

Lmet

@ 1

nA

/um

Ioff

DrainSource

Gate

DrainSourceGate

DrainSource

Gate

DrainSourceGate

Voltage Potential Contours

Id=Cox/Le(Vg-Vt)

IEDM 2008 6

Constant Leakage Scaling

Junction scaling is slowing due to unacceptable resistance increases

Scaling gate lengths at constant leakage requires increasing Vt which results in drive current reduction

Traditional device scaling is losing steam

Id=Cox/Le(Vg-Vt)

0.20.30.40.50.60.70.80.9

11.1

0.015 0.025 0.035 0.045 0.055

Gate Length

Nor

mal

ized

Val

ue IDLIN

IDSAT

VT0.0E+00

5.0E+19

1.0E+20

1.5E+20

2.0E+20

2.5E+20

1992 1994 1996 1998 2000 2002 2004

Year

Dop

ing

Con

cent

ratio

n

0

200

400

600

800

1000

1200

1400

Junc

tion

Dep

th

DepthDoping

Solid Solubility

IEDM 2008 7

Mobility Scaling

Increasing mobility increases device performance without increasing leakage

Reducing scattering mechanisms, applying stress and surface orientation all affect mobility

15

25

35

90nm 65nm 45nmTechnology node

Ge

Con

c. (%

)

0

10

20

30

40

Gat

e-to

-SiG

e S/

D (n

m) 65 nm

45 nm

Id=Cox/Le(Vg-Vt)

IEDM 2008 8

Outline

Transistor Scaling

Stress Effects on Mobility

Comparison of (100) and (110) Silicon Substrates

Device Performance

Summary

IEDM 2008 9

Silicon Band Structure

gap

conductionband forelectrons

valenceband forholes

Electron

hhhh

Hole

IEDM 2008 10

Stress and Band Structure

Compression lowers the energy of (C,D)

Holes redistribute from (A,B) to (C,D)

The effective mass is reduced

M.Giles, AVS 2006

(001) surface

1GPa uniaxial

stress [110]

1 MV/cm vertical field

30meV energy contours

CB

D A

kx

(2/a)

k y(2/

a)

0.2

0.1

0

-0.1

-0.20.20.10-0.1-0.2

C

D

B

kx

(2/a)

k y(2/

a)

A0.2

0.1

0

-0.1

-0.20.20.10-0.1-0.2

Unstressed Stressed

IEDM 2008 11

Conduction Band Stress Response

z

x

y

Mobility gain comes from valley repopulation, valley warping, and scattering suppression

[110]

x

y

No stress XY Plane [110]uniaxial tensile

Energy

[001] uniaxialcompressive

E

Repopulation Scattering

M.Giles, AVS 2006

IEDM 2008 12

Stress Effects on Mobility

Longitudinal tension and vertical compression increases electron

mobility

Longitudinal compression and vertical tension increases hole mobility

Transverse tension increases both electron and hole mobility

Hole mobility shows a greater sensitivity to stress for (100)

0.0

1.0

2.0

3.0

4.0

5.0

6.0

-3000 -1000 1000 3000Stress MPa

longitudinal stresstransverse stressvertical stress

0.0

0.5

1.0

1.5

2.0

2.5

-3000 -1000 1000 3000Stress MPa

Mob

ility

Rat

iolongitudinal stress

transverse stress

vertical stress

Electrons Holes0.0

1.0

2.0

3.0

4.0

5.0

6.0

-3000 -1000 1000 3000Stress MPa

longitudinal stresstransverse stressvertical stress

0.0

0.5

1.0

1.5

2.0

2.5

-3000 -1000 1000 3000Stress MPa

Mob

ility

Rat

iolongitudinal stress

transverse stress

vertical stress

Electrons Holes

1 1 MV/cm

1 1 MV/cm

IEDM 2008 13

Capping Layers Gate Induced

Contacts

Stress Methods

Epitaxial LayersC. Auth, VLSI 2008

IEDM 2008 14

NMOS Stress

C. Auth, VLSI 2008

+10%

1

10

100

1000

0.70 0.90 1.10 1.30Idsat(mA/m)

Ioff

( nA/ m

)

Tensile FillControl

VDD = 1.0V

+10%

1

10

100

1000

0.70 0.90 1.10 1.30Idsat(mA/m)Idsat(mA/m)

Ioff

(nA / m

)Io

ff(n

A / m

)

Tensile FillControlTensile FillControl

VDD = 1.0V

+5%

1

10

100

1000

0.9 1.1 1.3 1.5Idsat (mA/m)

Ioff

(nA

/ m

)

Compressive GateControl

VDD = 1.0V

+5%

1

10

100

1000

0.9 1.1 1.3 1.5Idsat (mA/m)Idsat (mA/m)

Ioff

(nA

/ m

) Io

ff(n

A/

m)

Compressive GateControl

VDD = 1.0V

Contact Stress

Gate Stress

IEDM 2008 15

K.Mistry, 2004 VLSIK.Mistry, 2004 VLSI

PMOS Stress

SiGe Stress

IEDM 2008 16

Outline

Transistor Scaling

Stress Effects on Mobility

Comparison of (100) and (110) Silicon Substrates

Device Performance

Summary

IEDM 2008 17

Substrate Orientation

(100) (110)

calculated

using MASTAR

(http://www.itrs.net/models.html)

[010] [001]

[100]

[010] [001]

[100]

IEDM 2008 18

PMOS Hole Occupation and Band Structure

More dense contour lines show lower effective mass for (110)

PMOS hole occupation of band structure shows a larger difference between unstressed and stressed devices for (100)

kx <110>

ky<-

110>

kx <110>ky

<001

>

(100) (110)

kx <110>

ky<-

110>

kx <110>

ky<-

110>

kx <110>ky

<001

>kx <110>

ky<0

01>

(100) (110)

constant energycontours

stressedunstressed

IEDM 2008 19

Stress Response of Electron Mobility

Longitudinal tension improves (100) and (110) mobility

Vertical and transverse stress show opposite dependencies

Stress sensitivity is larger for (110) substrate orientation

0.0

1.0

2.0

3.0

4.0

5.0

6.0

-3000 -1000 1000 3000Stress MPa

longitudinal stresstransverse stressvertical stress

0.0

0.5

1.0

1.5

2.0

2.5

-3000 -1000 1000 3000Stress MPa

Mob

ility

Rat

io

longitudinal stress

transverse stress

vertical stress

Electrons Holes0.0

1.0

2.0

3.0

4.0

5.0

6.0

-3000 -1000 1000 3000Stress MPa

longitudinal stresstransverse stressvertical stress

0.0

0.5

1.0

1.5

2.0

2.5

-3000 -1000 1000 3000Stress MPa

Mob

ility

Rat

io

longitudinal stress

transverse stress

vertical stress

Electrons Holes(100)

(100)

Mob

ility

Rat

io

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

-3000 -1000 1000 3000Stress MPa

longitudinal stresstransverse stressvertical stress

Electrons

Mob

ility

Rat

io

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

-3000 -1000 1000 3000Stress MPa

longitudinal stresstransverse stressvertical stress

Electrons(110)

longitudinal stresstransverse stressvertical stress

longitudinal stresstransverse stressvertical stress

Stress MPa Stress MPa

longitudinal stresstransverse stressvertical stress

longitudinal stresstransverse stressvertical stress

IEDM 2008 20

Stress Response of Hole Mobility

0.0

0.5

1.0

1.5

2.0

2.5

-3000 -1000 1000 3000Stress MPa

Mob

ility

Rat

io

longitudinal stresstransverse stressvertical stress

Holes0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

-3000 -1000 1000 3000Stress MPa

Mob

ility

Rat

io

longitudinal stresstransverse stressvertical stress

Electrons0.0

0.5

1.0

1.5

2.0

2.5

-3000 -1000 1000 3000Stress MPa

Mob

ility

Rat

io

longitudinal stresstransverse stressvertical stress

Holes0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

-3000 -1000 1000 3000Stress MPa

Mob

ility

Rat

io

longitudinal stresstransverse stressvertical stress

Electrons0.0

1.0

2.0

3.0

4.0

5.0

6.0

-3000 -1000 1000 3000Stress MPa

longitudinal stresstransverse stressvertical stress

Holes0.0

1.0

2.0

3.0

4.0

5.0

6.0

-3000 -1000 1000 3000Stress MPa

longitudinal stresstransverse stressvertical stress

Holes

(100) (110)

longitudinal stresstransverse stressvertical stress

longitudinal stresstransverse stressvertical stress

Stress MPa Stress MPa

Longitudinal compression improves (100) and (110) mobility

Vertical and transverse tension improves (100) and (110) mobility

Stress sensitivity is larger for (100) substrate orientation

IEDM 2008 21

Simulated Hole and Electron Mobility

Hole mobility increases and electron mobility decreases for (110) substrates

The difference in mobility depends on device stress

40

90

140

190

240

290

340

-3000 -2000 -1000 0<110> Stress (MPa)

Hol

e M

obilit

y (c

m2 /V

s)

(100) Mobility(110) Mobility

0

100

200

300

400

500

600

0100020003000<110> Stress (MPa)

Electron M

obility (cm2/V

s)

(100) Mobility(110) Mobility

ElectronHole

3.5x

1.6x

2.5x

1.5x

IEDM 2008 22

Outline

Transistor Scaling

Stress Effects on Mobility

Comparison of (100) and (110) Silicon Substrates

Device Performance

Summary

IEDM 2008 23

45 nm Hi-K+Metal

Gate Technology

Based on Intel’s 45 nm process technology

High-k first, metal gate last process architecture

35nm gate length

160 nm contacted gate pitch

1.0 nm EOT High-k

Dual workfunction

metal gate electrodes

3RD

generation strained silicon

K.Mistry

IEDM 2007

IEDM 2008 24

(110) and (100) PMOS Idsat

Record PMOS drive currents of 1.2 mA/um at 1.0V and 100nA/um Ioff are reported for (110) substrates

The performance improvement is 15% for (110) substrates compared to (100) substrates

1E-9

1E-8

1E-7

1E-6

1E-5

0.7 0.9 1.1 1.3|IDSAT| (mA/um)

IOFF

(A/u

m)

(110)(100)

Ioff

(A

/u

m)

Idsat (mA/um)

15%

1.2

IEDM 2008 25

PMOS (110)/(100) Idsat Improvement versus Stress

Under stress, the relative hole mobility between (110) and (100) substrates decreases due to the larger stress sensitivity of mobility on the (100) substrate

Even under high stress, substantial performance improvement is seen

PMOS

0%

10%

20%

30%

40%

50%

0% 10% 20% 30% 40%Ge Fraction

% ID

SAT

impr

ovem

ent

(110)/(100)

0%

10%

20%

30%

40%

50%

0% 10% 20% 30% 40%Ge Fraction

% ID

SAT

impr

ovem

ent

(110)/(100)experimental data

IEDM 2008 26

(110) and (100) NMOS Idsat

As channel lengths are decreased, NMOS performance loss on (110) substrates is reduced

Why is the degradation reduced?

1E-9

1E-8

1E-7

1E-6

1E-5

0.8 1 1.2 1.4 1.6|IDSAT| (mA/um)

IOFF

(A/u

m)

(110)(100)

1E-5

Ioff

(A

/u

m)

Idsat (mA/um)

1E-6

1E-7

1E-8

1E-9

35nm Lgate

0.2 0.4 0.6IDSAT (mA/um)

(110)(100)

1E-7

1E-8

1E-9

1E-10

1E-11

Ioff

(A

/u

m)

Idsat (mA/um)

160nm Lgate

40%13%

IEDM 2008 27

Surface Confinement Effect

[110] [110]

(100) surface confinement

Ground state

(110) surface confinement

m[110]

=0.19mem[110]

=0.55me

[110]m[110]

=0.43me

Bulk conduction

Surface confinement changes ground state transport mass

Separation depends on confinement field

IEDM 2008 28

Local Electron Mobility

k.p

calculations for an unstressed device show the maximum degradation occurs near the middle of the channel

As the channel lengths is decreases, the carrier confinement is reduced due to 2D short channel effects

0.5

0.6

0.7

0.8

0.9

1

Slice Location along the Lgate

(110

)/(10

0) m

obili

ty ra

tio

0.0360.040.050.06LC

source tip/channel drain

tip/channel

mid- channel

(a)

Location along Device

Source Channel Drain0.03 um0.06 um

1e20

1e18

1e16

1e14

1e12

1e100 20 40 60 80 100

Ele

ctro

n D

ensi

ty (

/cm

3)

Distance from Surface (A)

Device Length

30nm60nm

35nm40nm50nm60nmLC

Lgate

inversion layer atcenter of channel

(100)

IEDM 2008 29

2D Effects on Valley Splitting

Reduced carrier confinement in short channel devices due to 2D effects reduce the valley splitting

This reduction results in reduced NMOS performance loss for (110) substrates

Valley splitting due to Confinement

field in Long Channel

Eo E1

E2

E1-E2 =large

Valley splitting reduced in Short

Channel

Eo E1

E2 E1-E2 =reduced due to 2D short-channel effects

Valley Splitting due to ConfinementField for Long Channel Device

Valley Splitting Reduction due to2D SCE for Short Channel Device

Valley splitting due to Confinement

field in Long Channel

Eo E1

E2

E1-E2 =large

Valley splitting reduced in Short

Channel

Eo E1

E2 E1-E2 =reduced due to 2D short-channel effects

Valley Splitting due to ConfinementField for Long Channel Device

Valley Splitting Reduction due to2D SCE for Short Channel Device

IEDM 2008 30

Simulated 2D Effects

Simulated NMOS and PMOS performance both with and without 2D effects

The NMOS devices shows a large reduction in short channel degradation when 2D effects are included

Due to high stress effects in the PMOS device, little change is seen by including the 2D effects.

IEDM 2008 31

Narrow Width Stress Effects

STI causes compressive transverse stress in the channel which increases at narrower device widths

Transverse compression improves (110) and degrades (100) electron mobility

NMOS performance for typical devices is only degraded by 5-8%

STI

Channel

GateExpand

Compress

-14%

-12%

-10%

-8%

-6%

-4%

-2%

0%

0 0.25 0.5 0.75 1Device Width (um)

% ID

SAT

Loss

(110)/(100)

-14%

-12%

-10%

-8%

-6%

-4%

-2%

0%

0 0.25 0.5 0.75 1Device Width (um)

% ID

SAT

Loss

(110)/(100)NMOS

IEDM 2008 32

Reliability Data

BTI reliability data for 45nm high-k+metal

gate devices show no intrinsic difference between (100) and (110) substrate orientations

3

2

1

(100) (110) (100) (110)

NMOS PMOS

Rel

ativ

e BTI

IEDM 2008 33

Outline

Transistor Scaling

Stress Effects on Mobility

Comparison of (100) and (110) Silicon Substrates

Device Performance

Summary

IEDM 2008 34

Summary

Record PMOS drive current of 1.2mA/um are shown

PMOS drive currents on (110) substrates show a 15% performance improvement

NMOS drive currents on (110) substrates for typical device widths are only degraded 5-8%

The fundamental physical reason behind these behaviors is understood

The use of (110) silicon substrates is a promising technology option

IEDM 2008 35

For further information on Intel's silicon technology, please visit our Technology & Research page at

www.intel.com/technology