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Page 1: High Output Alternators - Merlin › wp-content › uploads › 2018 › 03 … · High output alternators are designed to produce useable output at lower RPM while an optional smart

1

GENERATEHigh Output Alternators & Regulators

High Output Alternators

Tel: 01202 697979

Page 2: High Output Alternators - Merlin › wp-content › uploads › 2018 › 03 … · High output alternators are designed to produce useable output at lower RPM while an optional smart

6

GENERATE High Output Alternators & Regulators

Balmar – Leaders In High Output Alternators

High Output Alternators & Regulators

Why ‘Any’ Alternator Just Won’t Do

With increasing electrical demand on-board yachts and specialist vehicles, a high output alternator ensures that batteries continue to charge quickly and fully. Yacht engines and vehicles are supplied with standard automotive alternators that are too small to cope with larger battery bank sizes and increased electrical load. What's more, the engine needs to be run at high speed to gain maximum alternator output. High output alternators are designed to produce useable output at lower RPM while an optional smart regular will ensure it delivers a 4 stage charge to the battery bank.

Economic BenefitsBalmar alternators pay for themselves. As the graph above explains, significantly higher charging current is provided at lower RPM. This results in quicker charging time (less time spent running the engine to charge batteries), fuel and engine wear savings. Batteries that are not correctly charged will fail prematurely – Balmar alternators save engine running cost and extend battery life.

Conventional alternators (even just bigger output ones) are not designed to deal with continuous heavy duty loads, large capacity and specialist battery banks. Produced for the general automotive market, these units are designed for normal road conditions, relatively high engine speeds and low loadings (lights, wipers and fan).

In marine/off road/side of road applications, engines spend lengthy periods at idle or low RPM. This is not fast enough to switch on some alternators, let alone provide meaningful charging output. Larger (and specialist chemistry) battery banks need high current to recover from deep discharges and special charging regimes to achieve 100% recharge. Ordinary alternators have a fixed voltage output that recovers batteries to only around 80% of their true capacity.

Heat is the biggest cause of alternator failure. Under the bonnets/hoods of cars, vans and trucks, a continuous and large air-flow runs around the alternator. Engine rooms on boats have virtually no air-flow. Balmar alternators are engineered with numerous passive thermal management features such as dual fans, high temperature rated diodes and coatings. Active temperature monitoring and control comes with certain Balmar regulators to further mitigate overheating problems.

Off-road vehicles and boats operate in harsh environments. Damp conditions, salt-spray and vehicle wading leads to serious corrosion problems. Balmar alternators feature internal coatings, stainless hardware and sealed electronics.

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500 1000 1500 2000 2500 3000 4000 5000 6000 7000 8000

The graph shows the Balmar 60 Series 70A 12V model’s output vs a conventional 70A automotive unit (Delco Remy 10si Series). The Balmar provides around 60 amps at 1500 RPM – bear in mind that most engines have a 3:1 pulley ratio (meaning that the alternator spins three times as fast as the engine) – eg 60A at engine idle!

ApplicationsBalmar alternators are primarily designed for marine use. However, Merlin have sold Balmar alternators into specialist vehicles, DC generator and industrial applications over many years where low RPM and high output is required.

GENERATE

6

Choosing Your AlternatorThere are 4 factors to consider when choosing a high output alternator.

Current Output

Choosing the right sized alternator for your battery bank is important. A general rule of thumb is a 4:1 ratio - eg a400Ah battery bank would need a 100A alternator. However, if using more exotic battery types (such as our FullriverAGM or Li-Ion cells), you could drop this ratio to 1:2 (or even 1:1!) for very rapid recharge times (check with the battery manufacturer/supplier first!).

Application (low RPM, Commercial & Continuous Duty Use)

Our alternators vary considerably in their features, construction and cost. The range is split into different sectionsaccording to their ability to deliver higher current at low RPM and overall ruggedness.

Fitting

Retrofitting alternators can be an involved job. While some of our units are designed to be direct "bolt for bolt"replacement for existing alternators, be prepared to make bracket modifications and/or insert spacers/washers to make the unit fit. If you are not capable of this, employ a good engineer.

Merlin Equipment supplies detailed dimensioned drawings of all Balmar Alternators and will provide specifying help.However, It is your responsibility to ensure that you have ordered the correct alternator for your engine (and checkedthat the alternator will fit in all dimensions). Since Balmar alternators are built to order, a re-stocking fee does apply ifthe alternator doesn’t fit. We strongly recommend fully discussing your requirements with a qualified Merlin engineer -telephone 01202 697979.

6 Series: Small Case, High Output. Designed to be a direct replacement for OEM alternators. Suppliedwith internal single stage regulator. 6 Series units can be upgraded to 4 stage smart charging units by simply plugging in a Balmar ARS or Maxcharge Regulator. Perfect for recreationalboats and smaller commercial vehicles. 70-150 amps 12/24V.

AT Series: Advanced Technology. AT units provide the most power output possible from a small casealternator. Perfect for vehicles or boats where larger case alternators cannot be fitted yet high charge current is required. Externally regulated – must be used with Maxcharge AlternatorRegulator. 165-230 amps 12V.

9X Series: Large Case ‘Power Handlers’. Continuous duty for professional marine and large system users. Designed to operate for lengthy periods of time; Day in, day out. External Regulation. 165-310amps 12/24V.

Regulation

Apart from the 6 series (which has a built in regulator), all Balmar alternators require a regulator. Fixed voltage output,single stage and advanced multi-stage regulators are available. All external regulators will work with all Balmaralternators.

Fitting Conventions:Virtually all alternators useone of four fittingconfigurations. These areindustry standard. Single Foot

1" MountSingle Foot2" Mount

Dual Foot. Smallerengines have a 3.15"spacing between themounting lugs.Larger engines oftenhave a 4" spacing.

GENERATEHigh Output Alternators & Regulators

7

Page 3: High Output Alternators - Merlin › wp-content › uploads › 2018 › 03 … · High output alternators are designed to produce useable output at lower RPM while an optional smart

7

GENERATEHigh Output Alternators & Regulators

Choosing Your AlternatorThere are 4 factors to consider when choosing a high output alternator.

Current Output

Choosing the right sized alternator for your battery bank is important. A general rule of thumb is a 4:1 ratio - eg a 400Ah battery bank would need a 100A alternator. However, if using more exotic battery types (such as our Fullriver AGM or Li-Ion cells), you could drop this ratio to 1:2 (or even 1:1!) for very rapid recharge times (check with the battery manufacturer/supplier first!).

Application (low RPM, Commercial & Continuous Duty Use)

Our alternators vary considerably in their features, construction and cost. The range is split into different sections according to their ability to deliver higher current at low RPM and overall ruggedness.

Fitting

Retrofitting alternators can be an involved job. While some of our units are designed to be direct "bolt for bolt" replacement for existing alternators, be prepared to make bracket modifications and/or insert spacers/washers to make the unit fit. If you are not capable of this, employ a good engineer.

Merlin Equipment supplies detailed dimensioned drawings of all Balmar Alternators and will provide specifying help. However, It is your responsibility to ensure that you have ordered the correct alternator for your engine (and checked that the alternator will fit in all dimensions). Since Balmar alternators are built to order, a re-stocking fee does apply if the alternator doesn’t fit. We strongly recommend fully discussing your requirements with a qualified Merlin engineer -telephone 01202 697979.

6 Series: Small Case, High Output. Designed to be a direct replacement for OEM alternators. Supplied with internal single stage regulator. 6 Series units can be upgraded to 4 stage smart charging units by simply plugging in a Balmar ARS or Maxcharge Regulator. Perfect for recreational boats and smaller commercial vehicles. 70-150 amps 12/24V.

AT Series: Advanced Technology. AT units provide the most power output possible from a small case alternator. Perfect for vehicles or boats where larger case alternators cannot be fitted yet high charge current is required. Externally regulated – must be used with Maxcharge Alternator Regulator. 165-230 amps 12V.

9X Series: Large Case ‘Power Handlers’. Continuous duty for professional marine and large system users. Designed to operate for lengthy periods of time; Day in, day out. External Regulation. 165-310 amps 12/24V.

Regulation

Apart from the 6 series (which has a built in regulator), all Balmar alternators require a regulator. Fixed voltage output, single stage and advanced multi-stage regulators are available. All external regulators will work with all Balmar alternators.

Fitting Conventions:Virtually all alternators use one of four fitting configurations. These are industry standard. Single Foot

1" MountSingle Foot2" Mount

Dual Foot. Smaller engines have a 3.15"spacing between the mounting lugs. Larger engines often have a 4" spacing.

GENERATEHigh Output Alternators & Regulators

7

Choosing Your AlternatorThere are 4 factors to consider when choosing a high output alternator.

Current Output

Choosing the right sized alternator for your battery bank is important. A general rule of thumb is a 4:1 ratio - eg a400Ah battery bank would need a 100A alternator. However, if using more exotic battery types (such as our FullriverAGM or Li-Ion cells), you could drop this ratio to 1:2 (or even 1:1!) for very rapid recharge times (check with the battery manufacturer/supplier first!).

Application (low RPM, Commercial & Continuous Duty Use)

Our alternators vary considerably in their features, construction and cost. The range is split into different sectionsaccording to their ability to deliver higher current at low RPM and overall ruggedness.

Fitting

Retrofitting alternators can be an involved job. While some of our units are designed to be direct "bolt for bolt"replacement for existing alternators, be prepared to make bracket modifications and/or insert spacers/washers to make the unit fit. If you are not capable of this, employ a good engineer.

Merlin Equipment supplies detailed dimensioned drawings of all Balmar Alternators and will provide specifying help.However, It is your responsibility to ensure that you have ordered the correct alternator for your engine (and checkedthat the alternator will fit in all dimensions). Since Balmar alternators are built to order, a re-stocking fee does apply ifthe alternator doesn’t fit. We strongly recommend fully discussing your requirements with a qualified Merlin engineer -telephone 01202 697979.

6 Series: Small Case, High Output. Designed to be a direct replacement for OEM alternators. Suppliedwith internal single stage regulator. 6 Series units can be upgraded to 4 stage smart charging units by simply plugging in a Balmar ARS or Maxcharge Regulator. Perfect for recreationalboats and smaller commercial vehicles. 70-150 amps 12/24V.

AT Series: Advanced Technology. AT units provide the most power output possible from a small casealternator. Perfect for vehicles or boats where larger case alternators cannot be fitted yet high charge current is required. Externally regulated – must be used with Maxcharge AlternatorRegulator. 165-230 amps 12V.

9X Series: Large Case ‘Power Handlers’. Continuous duty for professional marine and large system users. Designed to operate for lengthy periods of time; Day in, day out. External Regulation. 165-310amps 12/24V.

Regulation

Apart from the 6 series (which has a built in regulator), all Balmar alternators require a regulator. Fixed voltage output,single stage and advanced multi-stage regulators are available. All external regulators will work with all Balmaralternators.

Fitting Conventions:Virtually all alternators useone of four fittingconfigurations. These areindustry standard. Single Foot

1" MountSingle Foot2" Mount

Dual Foot. Smallerengines have a 3.15"spacing between themounting lugs.Larger engines oftenhave a 4" spacing.

GENERATEHigh Output Alternators & Regulators

7

Page 4: High Output Alternators - Merlin › wp-content › uploads › 2018 › 03 … · High output alternators are designed to produce useable output at lower RPM while an optional smart

8

GENERATE High Output Alternators & Regulators

6 Series

Series

8 9

Features Part Numbers Further Info

Replaces existing European Style AlternatorsBuilt in Internal RegulatorPlug & Play compatibility with Balmar Smart RegulatorsTwin Internal FansD+ Terminal, Tacho Output & Isolated GroundMulti-fit flange for easy adjustmentDirect bolt for bolt replacement for most standard engine alternators50+ Amps at engine idle, High output at low RPM60-Series generally fit Yanmar Engines621 Series generally fit Volvo Engines

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2010 621-70-SR-IG 12V 70A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2011 621-100-SR-IG 12V 100A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2013 621-150-SR-IG 12V 150A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2014 621-24-70-SR-IG 24V 70A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2001 60-70-SR-IG 12V 70A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2002 60-100-SR-IG 12V 100A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2004 60-150-SR-IG 12V 150A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External Regulator

05‐2005 60-70-SR-IG 24V 70A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External RegulatorOther models available by special order - see datasheets for details

Scan QR Code for direct link to Balmar 6 Series Data Sheet or

check on line at www.merlinpowersystems.com

AT Series Advanced Alternator windings produce extremely high current from a small case alternatorIdeal for small engines & very large battery banksExtremely high output at low RPMTwin Internal FansSuitable for charging Lead/Acid, Gel, AGM and Lithium Ion CellsAvailable in single or dual foot mountingMust be used with Maxcharge External RegulatorIsolated GroundLead time – typically 28 days

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2401 AT-SF-165-SR-IG 12V 165A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2402 AT-DF-165-SR-IG 12V 165A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator Only

05‐2403 AT-SF-200-SR-IG 12V 200A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2404 AT-DF-165-SR-IG 12V 200A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator OnlyOther models available by special order - see datasheets for details

9x Series Large & Extra Large Case Alternators for heavy duty, continuous charging applications.50+ amps at idle engine speedSuper Heavy Duty constructionMost feature brushless design for reduction in EMC emissions and servicingExternal Regulation Only (Can be used with any Balmar External Regulator)Each features hand wound and balanced rotors, high speed bearings, high temperature diode packs and internal/external coatings to resist corrosion (even in the marine environment)Isolated Ground designAll 9x Series units are built to order and available generally within 28 days from date of order.

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2070 94-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2071 94-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2072 94-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2073 94LY-12-165-IG* 12V 165A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2074 94LY-12-210-IG* 12V 210A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2075 94LY-24-140-IG* 24V 140A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2081 9504-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2082 9504-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2083 9504-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2090 97-12-165-IG 12V 165A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2091 97-24-140-IG 24V 140A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2093 97EHD-185-12 12V 185A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2094 97EHD-265-12 12V 265A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2095 97EHD-190-24 24V 190A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2100 98-12-310-IG-BL 12V 310A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2101 98-24-220-IG-BL 24V 220A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator* Supplied with hardware for Yanmar engines (tensioning arm p/n: 05-2076)

Scan QR Code for direct link to AT Series Data Sheet or check

on line atwww.merlinpowersystems.com

Scan QR Code for direct link to Balmar 9x Series Data Sheet or

check on line at www.merlinpowersystems.com

GENERATEHigh Output Alternators & RegulatorsGENERATE High Output Alternators & Regulators

6 Series

Series

8 9

Features Part Numbers Further Info

Replaces existing European Style AlternatorsBuilt in Internal RegulatorPlug & Play compatibility with Balmar SmartRegulatorsTwin Internal FansD+ Terminal, Tacho Output & Isolated GroundMulti-fit flange for easy adjustmentDirect bolt for bolt replacement for most standardengine alternators50+ Amps at engine idle, High output at low RPM60-Series generally fit Yanmar Engines621 Series generally fit Volvo Engines

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2010 621-70-SR-IG 12V 70A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2011 621-100-SR-IG 12V 100A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2013 621-150-SR-IG 12V 150A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2014 621-24-70-SR-IG 24V 70A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2001 60-70-SR-IG 12V 70A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2002 60-100-SR-IG 12V 100A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2004 60-150-SR-IG 12V 150A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External Regulator

05‐2005 60-70-SR-IG 24V 70A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External RegulatorOther models available by special order - see datasheets for details

Scan QR Code for direct link to Balmar 6 Series Data Sheet or

check on line at www.merlinpowersystems.com

AT Series Advanced Alternator windings produce extremelyhigh current from a small case alternatorIdeal for small engines & very large battery banksExtremely high output at low RPMTwin Internal FansSuitable for charging Lead/Acid, Gel, AGM andLithium Ion CellsAvailable in single or dual foot mountingMust be used with Maxcharge External RegulatorIsolated GroundLead time – typically 28 days

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2401 AT-SF-165-SR-IG 12V 165A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2402 AT-DF-165-SR-IG 12V 165A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator Only

05‐2403 AT-SF-200-SR-IG 12V 200A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2404 AT-DF-165-SR-IG 12V 200A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator OnlyOther models available by special order - see datasheets for details

9x Series Large & Extra Large Case Alternators for heavyduty, continuous charging applications.50+ amps at idle engine speedSuper Heavy Duty constructionMost feature brushless design for reduction inEMC emissions and servicingExternal Regulation Only (Can be used with any Balmar External Regulator)Each features hand wound and balanced rotors,high speed bearings, high temperature diodepacks and internal/external coatings to resistcorrosion (even in the marine environment)Isolated Ground designAll 9x Series units are built to order and availablegenerally within 28 days from date of order.

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2070 94-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2071 94-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2072 94-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2073 94LY-12-165-IG* 12V 165A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2074 94LY-12-210-IG* 12V 210A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2075 94LY-24-140-IG* 24V 140A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2081 9504-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2082 9504-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2083 9504-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2090 97-12-165-IG 12V 165A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2091 97-24-140-IG 24V 140A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2093 97EHD-185-12 12V 185A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2094 97EHD-265-12 12V 265A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2095 97EHD-190-24 24V 190A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2100 98-12-310-IG-BL 12V 310A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2101 98-24-220-IG-BL 24V 220A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator* Supplied with hardware for Yanmar engines (tensioning arm p/n: 05-2076)

Scan QR Code for direct link to AT Series Data Sheet or check

on line atwww.merlinpowersystems.com

Scan QR Code for direct link to Balmar 9x Series Data Sheet or

check on line at www.merlinpowersystems.com

GENERATEHigh Output Alternators & RegulatorsGENERATE High Output Alternators & Regulators

6 Series

Series

8 9

Features Part Numbers Further Info

Replaces existing European Style AlternatorsBuilt in Internal RegulatorPlug & Play compatibility with Balmar SmartRegulatorsTwin Internal FansD+ Terminal, Tacho Output & Isolated GroundMulti-fit flange for easy adjustmentDirect bolt for bolt replacement for most standardengine alternators50+ Amps at engine idle, High output at low RPM60-Series generally fit Yanmar Engines621 Series generally fit Volvo Engines

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2010 621-70-SR-IG 12V 70A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2011 621-100-SR-IG 12V 100A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2013 621-150-SR-IG 12V 150A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2014 621-24-70-SR-IG 24V 70A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2001 60-70-SR-IG 12V 70A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2002 60-100-SR-IG 12V 100A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2004 60-150-SR-IG 12V 150A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External Regulator

05‐2005 60-70-SR-IG 24V 70A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External RegulatorOther models available by special order - see datasheets for details

Scan QR Code for direct link to Balmar 6 Series Data Sheet or

check on line at www.merlinpowersystems.com

AT Series Advanced Alternator windings produce extremelyhigh current from a small case alternatorIdeal for small engines & very large battery banksExtremely high output at low RPMTwin Internal FansSuitable for charging Lead/Acid, Gel, AGM andLithium Ion CellsAvailable in single or dual foot mountingMust be used with Maxcharge External RegulatorIsolated GroundLead time – typically 28 days

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2401 AT-SF-165-SR-IG 12V 165A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2402 AT-DF-165-SR-IG 12V 165A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator Only

05‐2403 AT-SF-200-SR-IG 12V 200A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2404 AT-DF-165-SR-IG 12V 200A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator OnlyOther models available by special order - see datasheets for details

9x Series Large & Extra Large Case Alternators for heavyduty, continuous charging applications.50+ amps at idle engine speedSuper Heavy Duty constructionMost feature brushless design for reduction inEMC emissions and servicingExternal Regulation Only (Can be used with any Balmar External Regulator)Each features hand wound and balanced rotors,high speed bearings, high temperature diodepacks and internal/external coatings to resistcorrosion (even in the marine environment)Isolated Ground designAll 9x Series units are built to order and availablegenerally within 28 days from date of order.

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2070 94-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2071 94-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2072 94-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2073 94LY-12-165-IG* 12V 165A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2074 94LY-12-210-IG* 12V 210A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2075 94LY-24-140-IG* 24V 140A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2081 9504-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2082 9504-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2083 9504-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2090 97-12-165-IG 12V 165A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2091 97-24-140-IG 24V 140A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2093 97EHD-185-12 12V 185A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2094 97EHD-265-12 12V 265A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2095 97EHD-190-24 24V 190A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2100 98-12-310-IG-BL 12V 310A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2101 98-24-220-IG-BL 24V 220A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator* Supplied with hardware for Yanmar engines (tensioning arm p/n: 05-2076)

Scan QR Code for direct link to AT Series Data Sheet or check

on line atwww.merlinpowersystems.com

Scan QR Code for direct link to Balmar 9x Series Data Sheet or

check on line at www.merlinpowersystems.com

GENERATEHigh Output Alternators & RegulatorsGENERATE High Output Alternators & Regulators

* Supplied with hardware for Yanmar engines (tensioning arm p/n: 05-2076)

Page 5: High Output Alternators - Merlin › wp-content › uploads › 2018 › 03 … · High output alternators are designed to produce useable output at lower RPM while an optional smart

9

GENERATEHigh Output Alternators & Regulators

6 Series

Series

8 9

Features Part Numbers Further Info

Replaces existing European Style AlternatorsBuilt in Internal RegulatorPlug & Play compatibility with Balmar Smart RegulatorsTwin Internal FansD+ Terminal, Tacho Output & Isolated GroundMulti-fit flange for easy adjustmentDirect bolt for bolt replacement for most standard engine alternators50+ Amps at engine idle, High output at low RPM60-Series generally fit Yanmar Engines621 Series generally fit Volvo Engines

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2010 621-70-SR-IG 12V 70A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2011 621-100-SR-IG 12V 100A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2013 621-150-SR-IG 12V 150A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2014 621-24-70-SR-IG 24V 70A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2001 60-70-SR-IG 12V 70A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2002 60-100-SR-IG 12V 100A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2004 60-150-SR-IG 12V 150A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External Regulator

05‐2005 60-70-SR-IG 24V 70A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External RegulatorOther models available by special order - see datasheets for details

Scan QR Code for direct link to Balmar 6 Series Data Sheet or

check on line at www.merlinpowersystems.com

AT Series Advanced Alternator windings produce extremely high current from a small case alternatorIdeal for small engines & very large battery banksExtremely high output at low RPMTwin Internal FansSuitable for charging Lead/Acid, Gel, AGM and Lithium Ion CellsAvailable in single or dual foot mountingMust be used with Maxcharge External RegulatorIsolated GroundLead time – typically 28 days

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2401 AT-SF-165-SR-IG 12V 165A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2402 AT-DF-165-SR-IG 12V 165A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator Only

05‐2403 AT-SF-200-SR-IG 12V 200A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2404 AT-DF-165-SR-IG 12V 200A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator OnlyOther models available by special order - see datasheets for details

9x Series Large & Extra Large Case Alternators for heavy duty, continuous charging applications.50+ amps at idle engine speedSuper Heavy Duty constructionMost feature brushless design for reduction in EMC emissions and servicingExternal Regulation Only (Can be used with any Balmar External Regulator)Each features hand wound and balanced rotors, high speed bearings, high temperature diode packs and internal/external coatings to resist corrosion (even in the marine environment)Isolated Ground designAll 9x Series units are built to order and available generally within 28 days from date of order.

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2070 94-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2071 94-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2072 94-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2073 94LY-12-165-IG* 12V 165A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2074 94LY-12-210-IG* 12V 210A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2075 94LY-24-140-IG* 24V 140A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2081 9504-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2082 9504-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2083 9504-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2090 97-12-165-IG 12V 165A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2091 97-24-140-IG 24V 140A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2093 97EHD-185-12 12V 185A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2094 97EHD-265-12 12V 265A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2095 97EHD-190-24 24V 190A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2100 98-12-310-IG-BL 12V 310A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2101 98-24-220-IG-BL 24V 220A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator* Supplied with hardware for Yanmar engines (tensioning arm p/n: 05-2076)

Scan QR Code for direct link to AT Series Data Sheet or check

on line at www.merlinpowersystems.com

Scan QR Code for direct link to Balmar 9x Series Data Sheet or

check on line at www.merlinpowersystems.com

GENERATEHigh Output Alternators & RegulatorsGENERATE High Output Alternators & Regulators

6 Series

Series

8 9

Features Part Numbers Further Info

Replaces existing European Style AlternatorsBuilt in Internal RegulatorPlug & Play compatibility with Balmar Smart RegulatorsTwin Internal FansD+ Terminal, Tacho Output & Isolated GroundMulti-fit flange for easy adjustmentDirect bolt for bolt replacement for most standard engine alternators50+ Amps at engine idle, High output at low RPM60-Series generally fit Yanmar Engines621 Series generally fit Volvo Engines

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2010 621-70-SR-IG 12V 70A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2011 621-100-SR-IG 12V 100A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2013 621-150-SR-IG 12V 150A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2014 621-24-70-SR-IG 24V 70A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2001 60-70-SR-IG 12V 70A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2002 60-100-SR-IG 12V 100A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2004 60-150-SR-IG 12V 150A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External Regulator

05‐2005 60-70-SR-IG 24V 70A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External RegulatorOther models available by special order - see datasheets for details

Scan QR Code for direct link to Balmar 6 Series Data Sheet or

check on line at www.merlinpowersystems.com

AT Series Advanced Alternator windings produce extremely high current from a small case alternatorIdeal for small engines & very large battery banksExtremely high output at low RPMTwin Internal FansSuitable for charging Lead/Acid, Gel, AGM and Lithium Ion CellsAvailable in single or dual foot mountingMust be used with Maxcharge External RegulatorIsolated GroundLead time – typically 28 days

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2401 AT-SF-165-SR-IG 12V 165A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2402 AT-DF-165-SR-IG 12V 165A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator Only

05‐2403 AT-SF-200-SR-IG 12V 200A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2404 AT-DF-165-SR-IG 12V 200A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator OnlyOther models available by special order - see datasheets for details

9x Series Large & Extra Large Case Alternators for heavy duty, continuous charging applications.50+ amps at idle engine speedSuper Heavy Duty constructionMost feature brushless design for reduction in EMC emissions and servicingExternal Regulation Only (Can be used with any Balmar External Regulator)Each features hand wound and balanced rotors, high speed bearings, high temperature diode packs and internal/external coatings to resist corrosion (even in the marine environment)Isolated Ground designAll 9x Series units are built to order and available generally within 28 days from date of order.

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2070 94-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2071 94-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2072 94-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2073 94LY-12-165-IG* 12V 165A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2074 94LY-12-210-IG* 12V 210A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2075 94LY-24-140-IG* 24V 140A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2081 9504-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2082 9504-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2083 9504-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2090 97-12-165-IG 12V 165A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2091 97-24-140-IG 24V 140A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2093 97EHD-185-12 12V 185A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2094 97EHD-265-12 12V 265A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2095 97EHD-190-24 24V 190A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2100 98-12-310-IG-BL 12V 310A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2101 98-24-220-IG-BL 24V 220A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator* Supplied with hardware for Yanmar engines (tensioning arm p/n: 05-2076)

Scan QR Code for direct link to AT Series Data Sheet or check

on line at www.merlinpowersystems.com

Scan QR Code for direct link to Balmar 9x Series Data Sheet or

check on line at www.merlinpowersystems.com

GENERATEHigh Output Alternators & RegulatorsGENERATE High Output Alternators & Regulators

6 Series

Series

8 9

Features Part Numbers Further Info

Replaces existing European Style AlternatorsBuilt in Internal RegulatorPlug & Play compatibility with Balmar Smart RegulatorsTwin Internal FansD+ Terminal, Tacho Output & Isolated GroundMulti-fit flange for easy adjustmentDirect bolt for bolt replacement for most standard engine alternators50+ Amps at engine idle, High output at low RPM60-Series generally fit Yanmar Engines621 Series generally fit Volvo Engines

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2010 621-70-SR-IG 12V 70A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2011 621-100-SR-IG 12V 100A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2013 621-150-SR-IG 12V 150A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2014 621-24-70-SR-IG 24V 70A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2001 60-70-SR-IG 12V 70A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2002 60-100-SR-IG 12V 100A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2004 60-150-SR-IG 12V 150A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External Regulator

05‐2005 60-70-SR-IG 24V 70A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External RegulatorOther models available by special order - see datasheets for details

Scan QR Code for direct link to Balmar 6 Series Data Sheet or

check on line at www.merlinpowersystems.com

AT Series Advanced Alternator windings produce extremely high current from a small case alternatorIdeal for small engines & very large battery banksExtremely high output at low RPMTwin Internal FansSuitable for charging Lead/Acid, Gel, AGM and Lithium Ion CellsAvailable in single or dual foot mountingMust be used with Maxcharge External RegulatorIsolated GroundLead time – typically 28 days

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2401 AT-SF-165-SR-IG 12V 165A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2402 AT-DF-165-SR-IG 12V 165A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator Only

05‐2403 AT-SF-200-SR-IG 12V 200A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2404 AT-DF-165-SR-IG 12V 200A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator OnlyOther models available by special order - see datasheets for details

9x Series Large & Extra Large Case Alternators for heavy duty, continuous charging applications.50+ amps at idle engine speedSuper Heavy Duty constructionMost feature brushless design for reduction in EMC emissions and servicingExternal Regulation Only (Can be used with any Balmar External Regulator)Each features hand wound and balanced rotors, high speed bearings, high temperature diode packs and internal/external coatings to resist corrosion (even in the marine environment)Isolated Ground designAll 9x Series units are built to order and available generally within 28 days from date of order.

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2070 94-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2071 94-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2072 94-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2073 94LY-12-165-IG* 12V 165A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2074 94LY-12-210-IG* 12V 210A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2075 94LY-24-140-IG* 24V 140A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2081 9504-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2082 9504-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2083 9504-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2090 97-12-165-IG 12V 165A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2091 97-24-140-IG 24V 140A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2093 97EHD-185-12 12V 185A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2094 97EHD-265-12 12V 265A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2095 97EHD-190-24 24V 190A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2100 98-12-310-IG-BL 12V 310A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2101 98-24-220-IG-BL 24V 220A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator* Supplied with hardware for Yanmar engines (tensioning arm p/n: 05-2076)

Scan QR Code for direct link to AT Series Data Sheet or check

on line at www.merlinpowersystems.com

Scan QR Code for direct link to Balmar 9x Series Data Sheet or

check on line at www.merlinpowersystems.com

GENERATEHigh Output Alternators & RegulatorsGENERATE High Output Alternators & Regulators

6 Series

Series

8 9

Features Part Numbers Further Info

Replaces existing European Style AlternatorsBuilt in Internal RegulatorPlug & Play compatibility with Balmar Smart RegulatorsTwin Internal FansD+ Terminal, Tacho Output & Isolated GroundMulti-fit flange for easy adjustmentDirect bolt for bolt replacement for most standard engine alternators50+ Amps at engine idle, High output at low RPM60-Series generally fit Yanmar Engines621 Series generally fit Volvo Engines

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2010 621-70-SR-IG 12V 70A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2011 621-100-SR-IG 12V 100A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2013 621-150-SR-IG 12V 150A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2014 621-24-70-SR-IG 24V 70A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2001 60-70-SR-IG 12V 70A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2002 60-100-SR-IG 12V 100A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2004 60-150-SR-IG 12V 150A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External Regulator

05‐2005 60-70-SR-IG 24V 70A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External RegulatorOther models available by special order - see datasheets for details

Scan QR Code for direct link to Balmar 6 Series Data Sheet or

check on line at www.merlinpowersystems.com

AT Series Advanced Alternator windings produce extremely high current from a small case alternatorIdeal for small engines & very large battery banksExtremely high output at low RPMTwin Internal FansSuitable for charging Lead/Acid, Gel, AGM and Lithium Ion CellsAvailable in single or dual foot mountingMust be used with Maxcharge External RegulatorIsolated GroundLead time – typically 28 days

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2401 AT-SF-165-SR-IG 12V 165A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2402 AT-DF-165-SR-IG 12V 165A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator Only

05‐2403 AT-SF-200-SR-IG 12V 200A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2404 AT-DF-165-SR-IG 12V 200A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator OnlyOther models available by special order - see datasheets for details

9x Series Large & Extra Large Case Alternators for heavy duty, continuous charging applications.50+ amps at idle engine speedSuper Heavy Duty constructionMost feature brushless design for reduction in EMC emissions and servicingExternal Regulation Only (Can be used with any Balmar External Regulator)Each features hand wound and balanced rotors, high speed bearings, high temperature diode packs and internal/external coatings to resist corrosion (even in the marine environment)Isolated Ground designAll 9x Series units are built to order and available generally within 28 days from date of order.

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2070 94-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2071 94-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2072 94-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2073 94LY-12-165-IG* 12V 165A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2074 94LY-12-210-IG* 12V 210A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2075 94LY-24-140-IG* 24V 140A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2081 9504-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2082 9504-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2083 9504-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2090 97-12-165-IG 12V 165A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2091 97-24-140-IG 24V 140A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2093 97EHD-185-12 12V 185A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2094 97EHD-265-12 12V 265A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2095 97EHD-190-24 24V 190A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2100 98-12-310-IG-BL 12V 310A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2101 98-24-220-IG-BL 24V 220A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator* Supplied with hardware for Yanmar engines (tensioning arm p/n: 05-2076)

Scan QR Code for direct link to AT Series Data Sheet or check

on line at www.merlinpowersystems.com

Scan QR Code for direct link to Balmar 9x Series Data Sheet or

check on line at www.merlinpowersystems.com

GENERATEHigh Output Alternators & RegulatorsGENERATE High Output Alternators & Regulators

6 Series

Series

8 9

Features Part Numbers Further Info

Replaces existing European Style AlternatorsBuilt in Internal RegulatorPlug & Play compatibility with Balmar Smart RegulatorsTwin Internal FansD+ Terminal, Tacho Output & Isolated GroundMulti-fit flange for easy adjustmentDirect bolt for bolt replacement for most standard engine alternators50+ Amps at engine idle, High output at low RPM60-Series generally fit Yanmar Engines621 Series generally fit Volvo Engines

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2010 621-70-SR-IG 12V 70A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2011 621-100-SR-IG 12V 100A 1" or 2" Single Mounting Foot Single 1/2" Built in single stage, Optional External Regulator

05‐2013 621-150-SR-IG 12V 150A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2014 621-24-70-SR-IG 24V 70A 1" or 2" Single Mounting Foot Dual 1/2" Built in single stage, Optional External Regulator

05‐2001 60-70-SR-IG 12V 70A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2002 60-100-SR-IG 12V 100A Twin Mounting Foot (3.15") Single 1/2" Built in single stage, Optional External Regulator

05‐2004 60-150-SR-IG 12V 150A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External Regulator

05‐2005 60-70-SR-IG 24V 70A Twin Mounting Foot (3.15") Dual 1/2" Built in single stage, Optional External RegulatorOther models available by special order - see datasheets for details

Scan QR Code for direct link to Balmar 6 Series Data Sheet or

check on line at www.merlinpowersystems.com

AT Series Advanced Alternator windings produce extremely high current from a small case alternatorIdeal for small engines & very large battery banksExtremely high output at low RPMTwin Internal FansSuitable for charging Lead/Acid, Gel, AGM and Lithium Ion CellsAvailable in single or dual foot mountingMust be used with Maxcharge External RegulatorIsolated GroundLead time – typically 28 days

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2401 AT-SF-165-SR-IG 12V 165A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2402 AT-DF-165-SR-IG 12V 165A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator Only

05‐2403 AT-SF-200-SR-IG 12V 200A 1" or 2" Single Mounting Foot K6-2" Poly V Use Maxcharge Regulator Only

05‐2404 AT-DF-165-SR-IG 12V 200A Twin Mounting Foot (3.15") K6-2" Poly V Use Maxcharge Regulator OnlyOther models available by special order - see datasheets for details

9x Series Large & Extra Large Case Alternators for heavy duty, continuous charging applications.50+ amps at idle engine speedSuper Heavy Duty constructionMost feature brushless design for reduction in EMC emissions and servicingExternal Regulation Only (Can be used with any Balmar External Regulator)Each features hand wound and balanced rotors, high speed bearings, high temperature diode packs and internal/external coatings to resist corrosion (even in the marine environment)Isolated Ground designAll 9x Series units are built to order and available generally within 28 days from date of order.

Merlin Balmar Voltage Current Mounting Supplied RegulationPart Part PulleyNumber Number (Belt Size)05‐2070 94-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2071 94-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2072 94-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2073 94LY-12-165-IG* 12V 165A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2074 94LY-12-210-IG* 12V 210A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2075 94LY-24-140-IG* 24V 140A Twin Mounting Foot (3.15") Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2081 9504-12-165-IG 12V 165A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2082 9504-12-210-IG 12V 210A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2083 9504-24-140-IG 24V 140A 2" Single Foot Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2090 97-12-165-IG 12V 165A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2091 97-24-140-IG 24V 140A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2093 97EHD-185-12 12V 185A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2094 97EHD-265-12 12V 265A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2095 97EHD-190-24 24V 190A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2100 98-12-310-IG-BL 12V 310A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator

05‐2101 98-24-220-IG-BL 24V 220A J180 Saddle Mount Dual 1/2" ERS. BRS, ARS or Maxcharge Regulator* Supplied with hardware for Yanmar engines (tensioning arm p/n: 05-2076)

Scan QR Code for direct link to AT Series Data Sheet or check

on line at www.merlinpowersystems.com

Scan QR Code for direct link to Balmar 9x Series Data Sheet or

check on line at www.merlinpowersystems.com

GENERATEHigh Output Alternators & RegulatorsGENERATE High Output Alternators & Regulators

Other models available by special order - see datasheets for details

Other models available by special order - see datasheets for details

* Supplied with hardware for Yanmar engines (tensioning arm p/n: 05-2076)

www.merlinequipment.com

www.merlinequipment.com

www.merlinequipment.com

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GENERATE High Output Alternators & RegulatorsHigh Output Alternators

Part Number 05-2203Voltage (Nominal / Output) 12V / 14.1 VDC

Dimensions (HxWxL) mm (inch) 58x33x18 (2.3x1.3x0.7)Weight (lbs) 450g (1)

Regulation – The Key To Efficient ChargingSelecting the right regulator is critical to ensure that your charging system works at maximum efficiency. With the exception of the Balmar 6 series alternators, all Balmar Alternators require an external regulator. The 6 Series alternator has a basic, single stage regulator built in – this may be upgraded by simply plugging in an external Balmar regulator.

Single or Multistage?

Single Stage regulators clamp the alternator output voltage at a set level (adjustable on certain units). It is the most basic form of regulation (similar to that of a standard automotive alternator). May be useful for when the alternator is used as a DC generator or when recharging times are too short to benefit from multistage charging.

Multistage regulators provide Bulk, Absorption & Float charging. This improves recharge time by around 30% and ensures fuller, safer charging. Multistage charging is essential for certain battery types. Balmar multistage regulators add further features that turn your alternator into a true smart charging device. For full explanation of multistage charging, see page 11.

Single Stage regulatorIP66 Sealed for wet & ignition protected environmentsCompatible with all 12V Balmar AlternatorsIdeal as a spare “get you home” regulator

ERS-P Regulator

Part Number 05-2201 05-2202Voltage (Nominal / Output) 12V / adjustable 24V /adjustable

Dimensions (HxWxL) mm (inch) 121x81x38 (4.8x3.2x1.5) 116x76x19 (4.6x3.0x0.75)Weight (lbs) 680g (1.5) 680g (1.5)

Single Stage RegulatorOutput Voltage AdjustmentFault, Charging & Charged LED IndicatorsSupplied with HarnessFully sealed for wet and ignition protected environmentsSuitable for all Balmar Alternators

BRS Regulator

The Balmar BRS Regulator is a single stage regulator ideal for applications where multistage charging is not desired. The adjustable output voltage allows you to set the most suitable charge voltage for your on-board batteries and split charging system. Available for 12 and 24V Balmar Alternators.

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GENERATEHigh Output Alternators & Regulators

ARS-5 & Maxcharge RegulatorsAdvanced Multistage RegulatorsSuitable for all Balmar AlternatorsSoft ramp up alternator belt protectionProgrammable for various battery typesAlternator & Battery temperature sensing50% output mode for when engine power is needed for urgent manoeuvringDigital displayFault code analysis

ARS-5 and Maxcharge regulators add advanced multistage charging to your Balmar Alternator. Both provide significant improvements in battery charging performance – the ARS being designed for smaller installations while the Maxcharge adds additional features required for the larger Balmar alternators and bigger charging systems.

Multistage Charging

ARS & Maxcharge turn your alternator into a 4 stage charging device. This ensures total, fast and safe recharge of high capacity battery banks. Reduces overall charge time by up to 30%. This style of charging perfectly suits AGM and Gel batteries and helps prevent sulphation and stratification.

The 4 stage output allows the alternator to act as a power supply and ‘keep up’ with the high power demands of DC powered airconditioning and DC/AC power inverters.

Smart Sensing

Both units have the ability to interact with multiple sensors to adapt charging characteristics. These include: Remote Voltage Sensor – by sensing alternator output at the batteries, the regulator is able to increase output voltage to overcome excessive voltage drop across inefficient split chargers, lengthy cable runs, battery switches, fuses etc. Alternator Temperature Sensor – available as an option, this allows the regulator to reduce charging output in the event of the alternator overheating (likely where engine room ventilation is inadequate or when charging very high capacity AGM or Lithium Ion batteries). Battery Temperature Sensor – available as an option, the Battery Temperature Sensor allows the regulator to adjust charging voltage according to ambient temperature – this prevents overcharged batteries in summer and undercharged ones in winter.

Soft Ramp

Big alternators place alternator belts under increased strain. This can lead to increased belt wear, slippage and in extreme cases belt breakage. ARS & Maxcharge regulators incorporate a user-programmable soft-ramp feature that allows the engine and belts to warm up and gradually increases power to reduce or completely eliminate belt issues.

Both units also have the ability to instantly switch off or reduce alternator output to 50% - this is an important feature for engines which are slightly underpowered and allows you to divert all available horsepower to manoeuvring instead of charging batteries.

Programmability

Both units are supplied with numerous battery programmes to suit most marine & automotive batteries – including lead/acid, sealed lead/acid, Gel, Optima and AGM. Programmes and fault code analysis is made easy using the LED display fitted to the front of the unit. Maxcharge also allows you to custom build your own charge profile.

GENERATEHigh Output Alternators & Regulators

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GENERATE High Output Alternators & Regulators

Recommended Applications:

ARS-5 MaxCharge MaxCharge DualRecommended Max Alternator Size 150A 12V/ 70A 24V 550A 12V / 220A 24V 550A 12V / 220A 24VMultistage Charge Output Yes Yes YesLead/Acid Battery Program Yes Yes YesSealed Lead/Acid Battery Program Yes Yes YesGel Battery Program Yes Yes YesAGM Battery Program Yes Yes YesOptima Battery Program Yes Yes YesNumber of Battery Programmes 5 7 7Alternator Temperature Sensing Yes Yes Yes x2Battery Temperature Sensing Yes x 1 Yes x2 Yes x2Maximum field output current 7A 15A 15AAlphanumeric LED Display Yes Yes YesIP66 Rated / Ignition Protected Yes Yes YesSoft Ramp Up Yes Yes YesFault Code Display Yes Yes YesHarness Suppled (1.4m - 54") Yes Yes Yes x2Halogen Bulb Protection Program Yes YesCustomisable Charge Program Yes YesAdjustable charge parameters Yes YesSuitable for controlling twin alternators No YesSuitable for Lithium Ion Charging Yes YesProgrammable Soft Ramp Up Yes YesFault Code Memory Yes YesCentrefielder Compatible Yes YesAT Series Alternator Compatible Yes YesDimensions (LxWxH) mm (Inches) 122x82x38 (4.8x3.2x1.5")Weight (lbs) 0.45g (1lb) 0.45g (1lb) 0.45g (1lb)Merlin Part Number - 12V Models 05-2204 05-2205 05-2207Merlin Part Number - 24V Models Not Available 05-2206 05-2210

Multistage Regulators – Specifications

MaxCharge Dual

Maxcharge Dual is the first regulator designed to control two alternators (on the same engine at the same time) and charge a single, large battery bank; Both alternators then work together as a single large charging source.

GENERATE High Output Alternators & Regulators

12

Alternator Temperature SensorPart #: 05-2208

Battery Temperature SensorPart #: 05-2209

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GENERATEHigh Output Alternators & Regulators

6 Series Alternator

ARS or Maxcharge Regulator

Alternator Temperature Sensor

Battery Temperature Sensor

6 Series Alternator Packages

Special Order Alternator PackagesBalmar Alternator/Regulator packages represent superb value for money – each providing significant savings over buying each component individually. Lead time approximately 28 days.

Alternator ARS-5 Regulator Maxcharge Regulator621 Series 70A 12V 05-2050 05-2054

621 Series 100A 12V 05-2051 05-2055621 Series 150A 12V 05-2052 05-2057621 Series 70A 24V Not Available 05-205860 Series 70A 12V 05-2040 05-204460 Series 100A 12V 05-2041 05-204560 Series 150A 12V 05-2043 05-204760 Series 70A 24V Not Available 05-2048

Wiring Harnesses

Fitting Kit

Full Manual

Delivery typically 28 days

621 Series models generally fit Volvo engines. 60 Series models generally fit Yanmar engines. Please check fitting before purchase.

AT Series Alternator Packages

Alternator Maxcharge RegulatorAT Single Foot 165A 12V 05-2420AT Single Foot 200A 12V 05-2421AT Twin Foot 165A 12V 05-2422AT Twin Foot 200A 12V 05-2423

AT 4" Saddle Mount 200A 12V 05-2424

AT Series Alternator

Maxcharge Regulator

Alternator Temperature Sensor

Battery Temperature Sensor

Wiring Harnesses

Fitting Kit

Full Manual

Delivery typically 28 days

Centerfielder is a regulator balancing device that allows alternators on two different engines to synchronise and charge a single battery bank. Perfect for twin engine power boats and catamarans where it is desirable to have both alternators directly charge the auxiliary batteries for faster charging. Also provides isolation between each alternator in case only one engine is running. Prevents regulators “fighting” and the losing regulator shutting down. Compatible only with Maxcharge 12 or 24V regulators. Part #: 05-2210

Centerfielder

Single Foot models generally fit Volvo engines. Twin Foot models generally fit Yanmar engines. Please check fitting before purchase.

Installation Example:

Auxiliary Battery

Engine Batteries not shown

Port Alternator

StbdAlternator

MaxchargeMaxcharge

Centerfielder

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Merlin Power Systems

Europe:

Unit 3- 4, Cabot Business VillageHolyrood Close

Poole, Dorset BH17 7BAUnited Kingdom

Telephone: +44 (0) 1202 697979Fax: +44 (0) 1202 691919

North America:

332-4 West Montauk HighwayHampton Bays

New York, NY11946United States of America

Telephone: +1 (631) 594 5102Fax: +1 (631) 594 5104

www.merlinpowersystems.com

Your Authorized Dealer:

Merlin Power Systems

Europe:

Unit 3- 4, Cabot Business VillageHolyrood Close

Poole, Dorset BH17 7BAUnited Kingdom

Telephone: +44 (0) 1202 697979Fax: +44 (0) 1202 691919

North America:

332-4 West Montauk HighwayHampton Bays

New York, NY11946United States of America

Telephone: +1 (631) 594 5102Fax: +1 (631) 594 5104

www.merlinpowersystems.com

Your Authorized Dealer:

www.merlinequipment.com