hfy3-3125-mec-mr-0002_1 code-a

Petrochina (Halfaya)

HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 PAGE 1 OF 3

HFYCON/F&C0592-0616

Provision of EPCC Services for Security Defence for CPF3 Area

MATERIAL REQUISITION FOR

SUBMERSIBLE RAIN STORM PUMP

1 RE-ISSUED FOR CONSTRUCTION 01-JUL-15 NBR RKD SS AL GAYATH

0 ISSUED FOR CONSTRUCTION 03-JUN-15 NBR RKD SS AL GAYATH

REV DESCRIPTION DATE PREPARED BY

CHECKED BY

REVIEWED BY

APPROVED BY

Hamad

New Stamp

Hamad

Typewritten Text

05-07-2015

Hamad

Typewritten Text

Hamad

Typewritten Text

Hamad

Typewritten Text


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE


PREPARED BY

N.RAI

CHECKED BY

SS

APPROVED BY

AL GAYATH

REQ’N FOR

QUOTE PURCHASE

REQUISITION NO.

HFY3-3125-MEC-MR-0002

PROJECT NO.

HFYCON/F&C0592-0616

OWNER / CLIENT

PETROCHINA

DATE PREPARED

01-JUL-15

DATE REQUIRED

ACCOUNT CODE

PROJECT NAME

Provision of EPCC Services for Security Defence

for CPF3 Area

AFE NUMBER

AFE ITEM NUMBER

BUDGET

RECOMMENDED SUPPLIER:

PURCHASE NO

SHIP TO

IRAQ

FINAL SHIPMENT

TAG NUMBER: P-35950A/B, P35960A/B,P-35970A/B,P-35980A/B

ITEM QTY DESCRIPTION/SCOPE OF SUPPLY UNIT PRICE TOTAL

SUBMERSIBLE PUMPS

1.0

8 nos

Design, manufacture, inspection, testing, painting and supply of base mounted Submersible Pumps .Supply shall be complete with Electric Motor, mechanical seal, macerator blades, discharge pipe elbow at pump discharge nozzle, guide rails, lifting chains, auto coupling system, common base and associated accessories, as specified in attached specifications and equipments data sheet. and P&ID along with other referred specification, codes and standards

1.1 1 Lot Start up and commissioning spares To be included in 1.0 above

1.2 1 Lot Special Tools (if any) To be included in 1.0 above

1.3 1 Lot VENDOR Documentation as specified. VENDOR Data Requirements Form enclosed herewith.

To be included in 1.0 above

1.4 1 Lot Packing, Marking, Preservation, and Shipment as specified To be included in 1.0 above

1.5 1 Lot Inspection and Testing as specified in the Source Inspection Plan. To be included in 1.0 above

1.6 -- Guarantees and Warrantees, for a period of twelve (12) month after commissioning or eighteen (18) month after shipping, whichever comes first.

To be included in 1.0 above

1.7 List of start – up & commissioning spares.

1.8 -- List of recommended two years operational spares (with price list).

1.9 1 Lot Start-up, Commissioning, Field Service and Training (Rates as per diem basis).

OPTIONAL

2.0

FOLLOWING SECTION FOR USE BY PURCHASING

ORDER NO. PURCHASED FROM DEL PROM’D

ORDER DATE

F.O.B. TERMS TAX

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HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE


LIST OF APPENDICES

DOCUMENT / APPENDIX NO. TITLE

APPENDIX – A SCOPE OF WORK

APPENDIX – B VENDOR DRAWINGS AND DATA REQUIREMENT FORM

APPENDIX – C RECOMMENDED ACCESSORIES (SPARES) FORMS

APPENDIX – D FIELD SERVICE RATE TABLE FOR COMMISSIONING AND PROVISION OF TRAINING

APPENDIX – E INSPECTION LEVELS AND SOURCE INSPECTION PLAN

APPENDIX – F TABLE OF COMPLIANCE

APPENDIX – G TECHNICAL DOCUMENTS / DRAWINGS


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – A (8 SHTS)

APPENDIX – A

SCOPE OF WORK


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – A (1 OF 6)

1.0 GENERAL

1.1 Purpose

This document outlines the technical requirements to be followed for the design, selection, and scope of work for Submersible Pumps for the HALFAYA PROJECT SURFACE FACILITY PHASE THREE.

This document should be read in conjunction with the technical requirements specified in the Equipment Data Sheets and related PROJECT specifications, codes and standards.

1.2 PROJECT Overview

Petro China International Iraq FZE Iraq Branch (hereinafter refer to “Petro China”) is responsible for the development of the Halfaya oil field located in the southern part of Iraq, in the Missan Governorate, 35 km southeast of Amarah city. The field is a NW-SE trending anticline structure about 30 km long and 10 km wide. Petro China (Halfaya) is currently planning to develop the Halfaya oilfield. During PHASE 3, Petro China will build a new Central Process Facilities (CPF3) which include SWP2, Production Staff Camp, Workshop, EPC Contractor Camp and laydown area, outdoor switchyard, ISF(Iraq Security Force) Camps and Check Points, etc. In order to protect the above mentioned plants against flood and terrorist attack, the security defence for CPF3 will be built first. The scope of work includes, but not limited: Security Defence and civil work for CPF3 Area: include Ditch, Flood Protection Dam, Guard Towers, Patrol Road, Flood drainage system, Power line and Lighting system, Guard Rooms and Gates.

1.3 Definitions

Within this document, the following definitions apply:

PROJECT : HALFAYA PROJECT SURFACE FACILITY PHASE

THREE

COMPANY : PETROCHINA

CONTRACTOR : AL GAYATH Co.


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE


MANUFACTURER/

SUPPLIER/VENDOR

: Party(s), which manufactures and/or supplies material,

equipment and services to perform the duties as

specified by CONTRACTOR / COMPANY in the

scope of supply

SUBCONTRACTOR/

SUBVENDOR

: The party(s) which carries out all or part of the design,

procurement, installation and testing of the system(s)

as specified by the CONTRACTOR

Shall : Indicates a mandatory requirement

Should : Indicates a strong recommendation to comply with the requirements of this document

2.0 BASIC ENGINEERING DESIGN DATA

Refer to Design Basis for Security Defence Works of CPF3 Area. (Doc no HFY3-3125-GEN-DB-0001)

3.0 SCOPE OF WORK

3.1 VENDOR’s Scope of Supply

For scope of the Submersible Pumps reference is made to the data sheets giving the operating conditions and design requirements.

The VENDOR’s scope of supply includes engineering, design, manufacture, assembly, inspection and testing, painting, supply, documentation, shipping to site, supervision of pre-commissioning and commissioning of the Submersible Pumps as outlined in the specifications and data sheets. The operation of the pumps will be as specified in the Data Sheets.

In general, VENDOR’s scope of supply/services per pump shall include but not be limited to the following:

1. Submersible Centrifugal pumps with electric motor, shaft sealing and lubrication arrangement.

2. Macerator blades.

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HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE


3. Electric motor with associated accessories.

4. Guide rail, brackets, mounting fixtures etc. for pump installation in sump with associated accessories.

5. 90o discharge bend at pump discharge nozzle and discharge piping upto the surface of the pit.

6. Auto-coupling (quick coupling) system to connect pump & discharge pipe.

7. Installation hardware such as anchor bolts, supports etc.

8. An internal moisture sensor and moisture alarm, stator thermal switches and lower bearing temperature sensor for Motor protection.

9. Submerged waterproof electrical cabling.

10. Lift chain for pump.

11. First fill of lubricants.

12. SS 316 nameplate.

13. Surface preparation, Painting and Coating.

14. Inspection and testing including Factory Acceptance Test at VENDOR’s works.

15. Packing, protection, preservation transportation and storage for 12 months.

16. Site Supervision of installation, pre-commisioning and commissioning.

17. Special tools for operation, installation and maintenance.

18. Start-up and commissioning spares.

19. Recommended spares for two (02) years continuous operation in the form of a list.

20. Training to Operators at VENDOR’s workshop and at site.

21. Relevant drawings and documents hard copies and soft copies (CD’s) as per VDRL.

22. Equipment dossier which includes all test results and MTC,etc.


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE


3.2 Inspection, Testing and Certification

As per the attached specifications, Data sheet and per Appendix – E of this MR.

3.3 Special Tools for Maintenance

VENDOR to propose any special tools for maintenance and provide any optional price for the same.

3.4 Spare Parts (Pre-commissioning / Commissioning & 2 Years Operational)

VENDOR to provide list of the Pre commissioning, Commissioning and Capital spare as separate line item and give unit cost for the same Start-up & Commissioning spares shall be quoted based on VENDOR recommendation. Itemized list of 2-year operation spares recommended in the filled up SPIR Form. Refer to the general specification: HFY-GEN-GEN-SP-00004.

3.5 Consumables and Lubricants

VENDOR to supply first fill of Lubricants (oil and grease).

3.6 Preparation for Shipment and Packing

Packing, Marking, Preservation, and Shipment for all items in VENDOR’s scope, shall be suitable for seaworthy and road transportation, multiple handlings and suitable for outdoor storage for a minimum of 6 months in accordance with Project requirements. VENDOR to consider the sea freight packing for all items.

3.7 Site Assistance

VENDOR to provide the per diem rate for the site assistance.

3.8 Training of COMPANY Personnel

Not applicable.

4.0 DOCUMENTATION

Documentation shall be submitted as per Appendix-G.

5.0 QUALITY MANAGEMENT

As per International standards

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HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE


6.0 GUARANTEES / WARRANTIES

VENDOR to provide the Guarantee/ Warrantee for 18 moths ex- works or 12 months from the hand over to client whichever is earlier.

7.0 VENDOR RESPONSIBILITY

Ensuring that all equipment supplied shall meet the requirements of the data sheets, project specifications, design codes and engineering standards reference herein.

Changes and additions relating to equipment within the scope of supply. Packing and preservation procedure if any.

8.0 DATA REQUIRED WITH QUOTATION

A fully detailed written bid is required together with all data requirements listed below:

Comments / Deviations / Exceptions taken by the VENDOR with respect to PROJECT Specification, Data sheet, Codes, Standards Regulations and this MR shall be explained with technical justification for evaluation.

P&ID;

General Arrangement Drawings;

Completed Data Sheets;

Performance curves;

Schedule of Materials of Construction;

Performance guarantee statement;

Proposed manufacturing / delivery schedule;

Detailed scope of supply including detailed material of construction;

Weight data. Erection weight, operational weight, maximum weight;

Foundation Loading Plan to indicate the critical loads on each support for all load cases (preliminary data);

Proposed Inspection and Test Plan;

Proposed surface treatment and painting;


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE


Recommended spare parts (2 years spare, Start-up and Commissioning Spares);

List of references;

List of proposed major SUB-VENDOR’s;

Utility requirement and Consumption (if any);

Catalogues;

Certificates of conformity and declaration of compliance for equipment used in hazardous areas as applicable;

Special tools (if any);

Signed Vendor Drawing and Data requirements form with “Agreed by Seller, Date;

VENDOR assistance.


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – B (2 SHTS)

APPENDIX – B

VENDOR DRAWINGS AND DATA REQUIREMENT FORM


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – B (1 OF 2)

VENDOR DRAWING AND DATA REQUIREMENT FORM REQUIRED WITH BID – Four (4) hardcopies

SUBMIT FOR REVIEW AND APPROVAL. FABRICATION NOT TO COMMENCE UNTIL REVIEW & ACCEPTANCE – Four (4) hardcopies

CERTIFIED & FINAL SUBMITTAL APPROVED BY EPC CONTRACTOR – Eight (8) hardcopies and eight (8) electronic (CD ROM)

TO BE SUBMITTED FOR INFORMATION ONLY – Eight (8) hardcopies and eight (8) electronic (CD ROM)

DESCRIPTION REQUIRED

BY PURCHASER WEEKS ARO

AGREED BY

VENDOR DATE

General X Document / Drawing register with submission schedule 1

X X Production schedule (update monthly) 2 X SUBVENDOR list 2

X List of any and all exceptions to specifications / Data Sheets / MR X Recommended list for two (2) years operation spare parts and special tools 1 X X Spares list for Pre-commissioning, start up 4 X Signed VENDOR Drawing and Data requirements form with “Agreed by Seller, Date”

Quality X X X PROJECT Quality Plan 2 X X X Fabrication, Quality Surveillance and Delivery Schedule 4 X Welding Procedures, NDE Procedures, PWHT procedures 4 X X Hydrotest procedures and certified records 8 Inspection and Testing X X X Inspection and Test Plan (generic for bid, detailed ARO) 2

X X Factory Acceptance test procedures (FAT) 8 Disciplines X X X General Arrangement Drawings for the pump package with all terminal points clearly

identified. 4

X X Cross Section Drawings and complete bills of materials 4 X X Support loads / fixing details Drawings complete with Anchor bolt size and locations

- Equipment mass, shipping weights, support loads (for all load cases) 4

X X Allowable Forces and moments on nozzle flanges 4 X X X Equipment Data Sheet (s). 4

X X Instrument wiring and interface drawings 8 X X Termination details for junction boxes 8

X X X Performance curves & Motor torque-speed curves 8 X X Start up / Shut down sequence 8 X X Earthing details 8 X Surface preparation and Painting 8 X Final documentation 8 X Catalogues 8 X Complete Manufacturer’s Record Book A/C X Certified As-Built Drawings A/C X Material Specification (Material Test Reports, Mill Certificates, etc) A/C X X Equipment Nameplate Rubbing A/C X X Installation, Operation & Maintenance Manuals A/C X Hazardous Area Certificates A/C X Factory Acceptance Test (FAT)Reports A/C A/C – After Completion

ARO – After receipt of Order


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – B (2 OF 2)

Notes:

The VENDOR shall submit all deliverables within the period as indicated;

All the documents & drawings shall be in English language;

Final certified drawings and documents shall be submitted within two (2) weeks of fabrication and testing completion;

Certified correct data and drawings are required within two (2) weeks after return of “For Approval” data and drawings;

All data and drawings are required by final invoice, if not a “ VENDOR Data Retention” will be held back until receipt of data and drawings;

Reduced size reproducible A3 (or by varied length). Reproducible copies required if larger than 11" X 17" (A3);

Cost of above prints must be included in the quotation;

All drawings must show OWNER / EPC CONTRACTOR name, PROJECT Title, Drawing number, Revision number, equipment tag numbers and P.O numbers. Final drawings must be certified;

All deliverables shall be submitted by official Transmittal;

Submit all documents via courier service;

The submitted documents shall be accurate, checked and signed by responsible Engineer(s).


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – C (3 SHTS)

APPENDIX – C

RECOMMENDED ACCESSORIES (SPARES) FORMS

TABLE I – START UP AND COMMISSIONING TABLE II – TWO YEARS OPERATION

TABLE III – CAPITAL AND INSURANCE (NOT APPLICABLE)


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – C (1 OF 3)

TABLE I

RECOMMENDED ACCESSORIES (Spares): Start Up and Commissioning

VENDOR NAME AND ADDRESS.

CONTRACT NO. MAIN EQUIPMENT NO. VENDOR’s EQUIPMENT

NO.

REFERENCE DRAWINGS NOS.

Parts Description VENDOR’s Serial/Parts No.

Interchangeability (See Note 2)

Recommended Quantity

Delivery Total Weight (Kg)

Point Of Manufacture

Shipping From

Unit Cost

Total Cost

A B

Notes: 1) A separate form shall be completed for each Main Equipment number. 2) (A) indicates the number of times the identical part occurs in each Main Equipment item/ (B) indicates the total number of Main Equipment items

used in the part.


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE


TABLE II

RECOMMENDED ACCESSORIES (Spares): Two Years Operation



NO.







Shipping From

Unit Cost

Total Cost

A B


used in the part.


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE


TABLE III (NOT APPLICABLE)

RECOMMENDED ACCESSORIES (Spares): Capital and Insurance



NO.







Shipping From

Unit Cost

Total Cost

A B


used in the part. 3) Insurance Spares are parts of equipment, assemblies or complete items that are required for replacement of items that are not subject to deterioration by normal use, but failure of which is critical for continuous and safe operation of the Equipment or Plant. It is understood that such spares may have Long Lead delivery.


HALFAYA PROJECT

SURFACE FACILITY PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – D (1 SHT)

APPENDIX – D

FIELD SERVICE RATE TABLE FOR COMMISSIONING AND PROVISION OF TRAINING


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – D (1 OF 1)

Field Service Rate Table for Commissioning and Provision of Training

The VENDOR shall provide a schedule of per diem field rates for personnel to perform installation/erection supervision, commissioning and/or training as well as an estimate of time required to perform each function.

Per Diem rates shall be based on the following:

Air fares, transit accommodation and travel accommodations shall be reimbursed at cost and to be supported by supporting documentation;

Single accommodation shall be reimbursed at cost;

Per Diem rates for all work at the site shall be based on ten (10) hours days, six (6) days per week;

Rate(s) for personnel on stand-by at the site. (Due to weather or other unforeseen circumstances);

Rate(s) for travel to and from site (maximum eight (8) hours per day travel time);

The Per Diem rate shall include any special allowance, incidentals, small tools and testing apparatus which may be required by the representatives to perform his job.

FIELD SERVICE RATES

PERSONNEL CATEGORY

PER DIEM RATE

STAND-BY RATE

TRAVEL TIME COMMENTS

The VENDOR shall provide a separate break-down of training, start-up and commissioning services included in their quotation. Such information shall include a list of personnel required, crew size, planned duration of the services and a description of all work to be performed.


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – E (2 SHTS)

APPENDIX – E

INSPECTION LEVELS AND SOURCE INSPECTION PLAN


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – E (1 OF 2)

Inspection Levels

Level 0

No Quality Surveillance required.

Level 1

Release for Shipment Surveillance. This level requires final surveillance inspection only to ensure that the complete equipment/ material is:

in compliance with the purchase order;

properly identified;

adequately prepared for shipment;

Documentation requirements have been fulfilled.

Level 2

Limited Scope Surveillance. This level requires, in addition to surveillance activities outlined under level 1,a prefabrication visit to review the quality requirements established by purchase order plus witnessing of all verification and hold points outlined in the Quality Surveillance Plan.

Level 3

Full Scope Surveillance. This level requires, in addition to surveillance activities outlined under level 2, random visits during the fabrication cycle with the purpose of monitoring and verifying the VENDOR’s compliance with his own Quality Control Program and purchase order specifications, on a spot check basis. The frequency of visits shall be based on the complexity of the equipment and the VENDOR’s performance.

Level 4

Extreme Surveillance and Residency Surveillance. This level requires, in addition to surveillance activities outlined under level 3, daily visits or full residency as directed by the PROJECT. The VENDOR’s Quality Program execution shall be monitored on an ongoing basis and all specified tests shall be witnessed.


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – E (2 OF 2)

SOURCE INSPECTION PLAN

EQUIPMENT

SUBMERSIBLE PUMPS

SUPPLEMENTARY INSPECTION CHECKLIST ATTACHED YES NO

DOCUMENTATION: ONE COPY OF THE DOCUMENTS CHECKED BELOW MUST BE PROVIDED BY THE VENDOR TO INSPECTOR WHEN REQUESTED.

ASME Code data reports Certificate of compliance (hydro tests) Other Code Data Reports - Specify: SUBVENDOR’s Inspection report Drawing & Data Sheet VENDOR’s Test & Quality Control Data Report Material test reports (Mech. & Chem. Test Reports) SUBVENDOR’s P.O Charpy impact tests (if required) Calibration and Test Reports Stress relief/Heat treat/Hardness chart (if required) NDT Reports Packing list Certificates for parts Nameplate rubbings or facsimile VENDORs Data Book Certificate of compliance (test runs) Hazardous Area Classification

PROCEDURES: EPC CONTRACTORS REPRESENTATIVE WILL AT HIS DISCRETION, CHECK (C), REVIEW (R) OR APPROVE (A) THE PROCEDURES AND QUALIFICATIONS WHICH ARE MARKED BELOW

High Pot Test Procedures Routine Electrical Procedures (R) Motor Test Procedures (A) Tube Rolling Procedures Machine Procedures Tube Cleaning and Installation Procedure Welding Procedures (R/ A) Quality Control Plan / Procedures (R/A) Welding Repair Procedures (R/ A) Surface Preparation, Painting & Coating Procedure (A) Welder Qualification Records (R) Material Hardness Test Procedure Noise Test Procedures (A) Post weld heat treatment procedure (PWHT) NDT Procedures (A) Pre- Manufacturing Meeting Performance Test Procedure (A) Galvanizing Procedure

INSPECTION CHECK LIST: THE INSPECTOR WILL CHECK (C), REVIEW (R), APPROVE (A) AND / OR WITNESS (W) THE FOLLOWING:

R/C A W R/C A W Level of Inspection - Specify: Level 3 Sandblast and Coating and Painting x x

Quantity and type as per P.O x Functional test of Instrumentation & Controls

Drawings and Procedures Nameplates Marking and Tagging x x

Materials and Components verification x Rust prevention applied to opening x

Hydro test x x Compliance With Specifications x

Performance Test x x x Cleanliness Prior to Shipping x

Dimensional Checks & visual workmanship x x Spare Parts Included and list provided x

Interconnecting tubing / wiring as per docs Shipped loose parts identified properly x

Supports brackets, fasteners and material x x Temporary shipping supports provided x

Testing Equipment calibrated and valid x Transportation / Security / Packaging x

Certificate for parts x Weights / Dimensions as per specs x

Final Inspection x x x Final Release Documentation release and Packing and Shipping

x

Mechanical/Electrical/Pneumatic Run Test x x Take Photograph (R) File Submittal

Leakage Test x x

COMMENT: Reference documents are Codes /MRQ/Specification/Data Sheets etc.


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – F (1 SHT)

APPENDIX – F

TABLE OF COMPLIANCE


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – F (1 OF 1)

TABLE OF COMPLIANCE

The VENDOR shall submit the completed Table of Compliance, as a part of the technical offer. The VENDOR shall confirm compliance with each clause of this requisition / specification by writing, “yes” in the column headed “Conforms”. Where the VENDOR is unable to comply with a particular clause, the VENDOR shall write “no” in the column headed “Conforms” and shall describe the deviation with a full and complete justification in the appropriate adjacent cells, which may be extended on separate page(s) as required. Technical offers with an incomplete Table of Compliance will not be considered during technical evaluation.

1 2 3 4 5 Document No.

*Conforms *Deviations Noted @Clarification

or Reasons for Deviations

Yes / No Yes / No Yes / No

APPENDIX A APPENDIX -B APPENDIX -C APPENDIX -D APPENDIX -E APPENDIX -G

Notes:

1. * Acceptance (i.e. yes) implies total compliance to the Appendix / Specifications / Data sheets.

2. @ Provide additional explanatory sheets if required.


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – G (1 SHT)

APPENDIX – G

TECHNICAL DOCUMENTS / DRAWINGS


HALFAYA PROJECT

SURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – G (1 OF 1)

TECHNICAL DOCUMENTS / DRAWINGS

* To be provided later

DOCUMENT NO

DOCUMENT/APPENIDX TITLE REV

Drawings

HFY3-3125-CIV-DWG-0003

Storm Water Drain GA, Section and Detail (STORM WATER POOL)

A

Datasheets

HFY3-3125-MEC-DST-0003 Datasheet for Submersible Rain Storm Pump 0

Documents

HFY3-3125-CIV-DB-0001 Design Basis for Security Defence works of CPF3 Area A

HFY3-3125-ELE-SPC-0004 Specification for Electric Motors Rated up to 150kW 0

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HFY3-3125-PRO-PID-0331

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Process & Instrumentation Diagram for Sub. Pump.

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0 01.07.2015 NBR SS ALGAYATH

REV. DATE PREP'D REV'D APP'DDESCRIPTION

SUBMERSIBLE RAIN STORM PUMPS

CHK'D

Security Defence for CPF3 Area

DATA SHEETFOR

ISSUED FOR USE RKD

HFYCON/F&C0592-0616

Provision of EPCC Services for


HALFAYA PROJECTSURFACE FACILITY

PHASE THREE

DETAIL DESIGN DOC.NO.: HFY3-3125-MEC-DST-0003 REV.: 0 PAGE 1 OF 4

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05-07-2015

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STAGE

DOC. NO.

PAGE NO.


1 MANUFACTURER: SERVICE: Rain water SIZE:

2 P.O. NUMBER: (LATER)

3 Equipment No.: P-35950A/B, P35960A/B,P-35970A/B,P-35980A/B Quantity: 8 nos

4 Pump Type: VERTICAL CENTRIFUGAL SUBMERSIBLE PUMP Manufacturer(Pump): VTA

5 Driver Type: ELECTRICAL MOTOR DRIVEN Manufacturer(Motor): VTA

6 Pump Model: Motor TAGs:

7 Standard: Specification:

8

9 Liquid Operating Temp. (oC)

10 Mass Flow Min. Nor. Max. (t/h) Normal Temp. (oC)

11 Rated Flow 2000 (m3/h) Density (kg/m3)

12 Suction Press. Rated 0.015 Nor. Max. (MPag) Viscosity 0.7208 (mPa.s)

13 Discharge Press. Min. 0.165 Rated (MPag) Corrosive Matter

14 Diff. Press. Min. 0.15 Max. (MPa) Service Continuously Intermittently

15 Diff. Head (m) Location Indoor Outdoor

16 Efficiency VTA (%) Heating Yes No

17 (MPaa) Heat Tracing Jacket Yes No

18 Shut off Head (m) Cooling Air Water

19 Corrosion Allowance VTA (m) Ambient Temp. Min. -2 Max. (oC)

20 Max. Suc. Specific speed. ＜11000 USC Units Eff. Shaft Power VTA (kW)

21 Noise Level (dBA) Shaft Power (kW)

22 Area Classification Motor Power (HOLD) Note-8 (kW)

23 Motor Installation Horizontal Vertical Volt./Pha./Hz. 400 / 3 / 50

24 Min.Start Voltage (V) (rpm)

25 Enclosure Freq.Conversion Yes No

26 Full Load/Rated Current (A) Temp. Rise

27 Insulation Class Lubrication

28 Explosion-Proof Class Service Sour Sweet

29 Gas Group NPSHA (m)

30 NPSHR (m)

31

32 Casing Support. Axial Radial Transmission

33 Casing Split Axial Radial Bearing Axial Thrust

34 Casing Design Press. (MPa) Casing Type

35 Hydrostatic Test Press. (MPa) Impeller Type

36 Pump Weight (kg) Base Plate Weight (kg)

37 Motor Weight (kg) Suction Horizontal Vertical Bottom

38 Discharge Horizontal Vertical Top Column Pipe Flanged Threaded

39 Line Shaft Open Enclosed

40

41 Casing Impeller

42 Shaft Shaft Sleeve

43 Wear Ring(Cas./Impeller) Packing Seal

44 Mechanical Seal Yes No Col. Pipe / Strainer

45 Surface Treat.&Paint. Pump Mounting Plate and Stool Motor

46 Surface Treatment

47 All Wetted Fasteners

48

49 Propoosal Curve No. Pump Speed (RPM)

50 Impeller Diameter Rated Minimum Cont. Flow Thermal Stable (m3/h)

51 Preferred Oper. Region Impeller Type

52 Allowable oper. Region NPSHR @ Rated Flow (m)

53 Max Suction Specific Spd.

54

55

56

57

58

59

60

61

62

63

64

65

66

VTA

VTA

VTA

VTA

VTA

20

VTA

VTA

PERFORMANCE

VTA

VTA

Sleeve Bush VTA

Primer, Top Coating VTA

Cast Iron Cast Iron

AISI 1045 VTA

VTA VTA

MATERIAL REQUIREMENTS

7

STRUCTURE CHARACTERISTICS AND PARAMETERS

Motor Shaft Mounted

VTA Single Volute

1.5 x case MAWP Enclosed, multi-vane.

VTA VTA

VTA

VTA

CLASS H VTA

≤85 @ 1m from equipment surface VTA

132

＜1500 /

IP68

VTA

Pump Speed / Motor Speed

55

DOCUMENT DATA SHEET FOR SUBMERSIBLE RAIN STORM PUMPS REV.0

OPERATING AND DESIGN CONDITIONS

Rain

15

Saturated Vap.Pres.

VTA

0~40

Manufacturer's Std

VTA

7.4

1000

AREA CPF2 2 OF 4

PROJECTHALFAYA PROJECT SURFACE FACILITY

PHASE TWO

DETAIL DESIGN

HFY3-3125-MEC-DST-0003

STAGE

DOC. NO.

PAGE NO.


1 MANUFACTURER: SERVICE: Rain Water SIZE:

2 P.O. NUMBER: (LATER)

3 Hydrostatic Test Req'd Wit. Obs.

4 Performance Test Req'd Wit. Obs. Casting, Material Inspe. Req'd Wit. Obs.

5 NPSH Req'd Wit. Obs. Dye Penetration Req'd Wit. Obs.

6 Mechanical Run Test Req'd Wit. Obs. Ultrasonic Req'd Wit. Obs.

7 Vibration Inspection Req'd Wit. Obs. X-Ray Radiograph Req'd Wit. Obs.

8 Complete Unit Test Req'd Wit. Obs. Magnetic Particle Req'd Wit. Obs.

9 Noise Inspection Req'd Wit. Obs.

10 Nozzle Load Test Req'd Wit. Obs.

11 Dynamic Balance Test Req'd Wit. Obs.

12 Bearing Box Reson. Test Req'd Wit. Obs.

13

14 Nozzle

15 Suction

16 Discharge

17 Gland Flush

18 Drain

19 Exhaust

20 Jacket Joint

21

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23

24 25

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Sketch

NOZZLES

Flange Code Material Position

WITH STRAINER

1 VTA 125# FF ASME B16.5 VERTICAL

1

Quantity Size Rating Flange Face / Type

VTA 125# FF ASME B16.5

PROJECT

DOCUMENT

AREA

DETAIL DESIGN

HFY3-3125-MEC-DST-0003

3 OF 4

DATA SHEET FOR SUBMERSIBLE RAIN STORM PUMPS REV.0

HALFAYA PROJECT SURFACE FACILITY PHASE TWO

CPF2

MANUFACTURER: SERVICE: SIZE:

P.O. NUMBER: (LATER)

1

2

3 1. VENDOR shall fill in VTA (VENDOR to advise) marked in this data sheet and shall submit the same along with their proposal.4 2. Minimum instrumentation required for safe operation of the pump shall be furnished by VENDOR.5 List of instruments supplied with the pump shall be furnished by VENDOR in the bid.6 3. VENDOR shall supply the suction mesh, lifting chain.7 4. VENDOR shall furnish pump with NPSHR less than NPSHA by at least 1m.8 5. VENDOR shall provide the required length of electrical cable.9

10 7. The size of sewage tank is 16(m)×6(m)×4(m) (LXWXH).11 8. The electric motor shall be designed in accordance with Specification for Electric Motors Rated up to 150kW12 (Doc no HFY3-3125-ELE-SPC-0004) 13 9. The pump design life shall be advised by Pump VENDOR.14

15

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NOTES:

6. For more details,refer to P&ID referenced to HFY3-3125-PRO-PID-0001.


AREA CPF2 PAGE NO. 4 OF 4

DOCUMENT DATA SHEET FOR SUBMERSIBLE RAIN STORM PUMPS REV. 0

PROJECTHALFAYA PROJECT SURFACE FACILITY

PHASE TWO

STAGE DETAIL DESIGN

Contractor LogoDOC. NO. HFY3-3125-MEC-DST-0003

Hamad

New Stamp

Hamad

Typewritten Text

04-06-2015

Hamad

Typewritten Text

Hamad

Typewritten Text

Hamad

Typewritten Text

Hamad

Typewritten Text

hfy3-3125-mec-mr-0002_1 code-a

Documents

lot inspection

title appendix

design doc

commissioning spares

list of recommended

lot packing

lot vendor documentation

nos design