herculine electric actuators - honeywell · herculine® actuators 10260 2000 series high...

HercuLine® Electric Actuators

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HercuLine® Actuators

Industrial Actuators - Product Function

Final Control Element Used to Modulate:

Valves

Dampers

The Final Controllable Element In The Loop

Typically ignored or taken for granted in process loops

Most often the cause of dead-time, hysteresis, non-linearity

Poor actuation results in poor process control and lost $

Poor performance results in high maintenance, nuisance

shutdown and big lost $

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10260

2000 Series

High reliability, accurate positioning and low maintenance

Used for very precise and repeatable positioning

of industrial dampers and valves

Exceptional reliability and low maintenance

Electric, rotary actuation

10260 models for high torque applications 10 to 300 lb-ft (14 to 400 N-M)

90° output shaft travel

2000 Series models for low torque applications 50 to 400 lb-in (6 to 45 N-M)

90°, 150° and 360° output shaft travel

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10260A

SA2000

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10260A

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SA2000

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Burner Burner Burner

Zone 1 Zone 2 Zone 3

T/C

Combustion Air

Fuel

Furnace

Pressure

Actuator

Controlling a Hardening Furnace Application

Controller

Zone 1

Damper

Control

Burner

Control

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Actuators offer: • Precise positioning for best efficiency

• High reliability through proven technology

• Low maintenance costs through enhanced

diagnostics

To provide manufacturers with: • Precise process control to ensure product

quality and compliance

• Simple infrastructure to provide reliability

and lowest lifecycle costs

• Diagnostic tools to help employees be more

efficient and control maintenance costs

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Secondary air dampers

Rotary valves (ball or butterfly)

Boiler feedwater control

Combustion skids

Furnace pressure dampers

Baghouse dampers

Gas train fuel/air ratio valves

Windbox dampers

Burner tilts

Boiler feedpump

Stoker speed control

Blast furnace valves

Coal mills

Glass lehrs

Applications

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10260 Portfolio

Continuous 100% duty cycle rated motor

Non-Contact sensor for shaft position sensing

Low current draw, max 1 Amp

90 deg. output shaft travel speeds from 10 to 60 sec.

at 60 Hz AC supply

- 20 °F to + 185 °F temp. rating

Two models - 10260A basic model and 10260S with

enhanced electronics

Inputs: Up/Down, 4-20 mA (1-5 Vdc), Digital (RS485)

Sensitivity = 0.2% of 90° span

Repeatability = 0.2% of 90° span

Heavy duty casting supports any position mounting

Electric handswitch option

NEMA 4 protection option

10260S

10260A

High torque: 10 to 300 lb-ft (14 to 400 N-M)

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10260S Enhanced Electronics

Faster set-up and commissioning

Process and actuator health parameter

monitoring for proactive maintenance

Networking (RS485 Serial/ModbusRTU and Hart 5 & 6)

Programmable Functions

• Calibration

• Fail safe on input signal loss

• Characterization

• Relay output functions;

- output position, stall, temp. alarm, out of range input

• Input filtering

• Direct/Reverse acting

• Restore calibration

• Security lock out

Diagnostic Information Available

•Accumulated stall time

•Hi/Low temperature

•Total travel

•Number of motor starts

•Number of motor starts in a region

•Current actuator temperature

•High/Low actuator temperature

•Relay cycle counts

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Digital electronics, accurate position sensing, and

fast responding motors minimize dead-time,

overshoot, and hysteresis enabling high accuracy

(typically <0.25%)

Non-contact sensor enables high repeatability

(0.2% of span) for consistent positioning

Self-locking/self-releasing gear train design

eliminates hunting under live load, prevents

over/undershoot and drift

Responsive Control Results in Improved Processes

Higher quality production

Higher process efficiencies

Reduced waste

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2000 Series Portfolio – 4 Models

50 to 400 lb-in (6 to 45 N-M) torque

90 and 150 deg. adjustable stroke

6 to 75 sec. stroke speed at 150 deg./60 Hz

1 Kohm film potentiometer for shaft position sensing

On/Off Control

135 ohm or 1 Kohm position feedback

2 end-of-travel limit switches

Optional electric handswitch and/or manual handwheel

Digital, programmable electronics

Current or voltage control

Optional local display and keypad

Current, voltage, digital outputs

Optional programmable relay outputs

Non-contact sensor for shaft position sensing

100 lb-in (11.5 N-M) torque

360 deg. rotation

On/Off Control

1 Kohm film potentiometer for shaft position sensing

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Continuous duty rated motor

No burnout – stall for 100 hrs. without damage

Electric handswitch option (A/M switch)

Manual handwheel option

Low current drain: 0.4 Amp @ 120 VAC

Operating temp.: - 40 °F to + 170 °F

Rotation: 90 deg., 150 deg. or 360 deg.

Speed: 4 sec. to 75 sec.

Inputs: Up/Down, 4-20 mA (1-5 Vdc), Digital (RS485)

Sensitivity = 0.2% of 90° span

Repeatability = 0.2% of 90° span

Any position mounting

Enclosure: NEMA 4 / IP66

o No Handwheel

o No Display

o A/M Switch

o No Handwheel

o Digital Display

o A/M Switch

o Handwheel

o Digital Display

o A/M Switch

2000 Series Portfolio Low torque: 50 to 400 lb-in (6 to 45 N-M)

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Non-intrusive calibration and configuration eliminates unwanted

contaminants entering the electronics compartments

Non-Contact Position Sensing eliminates slidewire wear component

Heavy duty precision steel spur gears and/or brass worm gears provide

for long service life

Brakeless non-backdriving gear design

Continuous duty (no burn out design) motors =

control at all times

High ambient operating temperature +750C/1700F

Non-contact position sensor

Synchronous AC Motor Worm Gear

Spur Gear Heavy Duty Gear

High Reliability and Robust Design

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Output Shaft Position Sensing

Thin Film Feedback potentiometer

• Longer life than wire-wound pots

• Sealed unit keeps out dirt & dust

Non-Contact Feedback potentiometer

• Longer life than Thin Film Potentiometer

• No contacting parts to wear down

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Technology - Differential Inductive Sensor/Transducer

• Impervious to vibration and dust

• High linearity

• High resolution

Benefits

• No Maintenance

• Better accuracy

• Higher reliability

Non-Contact Position Sensing

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Relay #1Relay #2Relay #3Relay #4

Aux switch #1 Aux switch #2 Aux switch #3Aux switch #4

End of travel switch #1(stops CW rotation)End of travel switch #2(stops CCW rotation)

Relay PWAs

TB3

TB1

End of Travel

(Mechanical)

2000 Series - Limit and Output Switches

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Increased process efficiency through accurate and repeatable

control

Increase process up-time with high reliability actuators

Lower maintenance costs with Health Monitoring for predictive

maintenance

Networked final control devices for real time process and

maintenance information

Value

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Efficiency Reliability Safety

Brakeless non-backdrive

design holds twice the

rated torque

No burn-out, 100% duty

cycle motor

Non-contact position

sensor

Programmable electronics

allow for fast start-up

Accuracy and Reliability for Industrial Applications

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Summary

HercuLine® provides reliable and accurate positioning

of dampers and valves

HercuLine® rugged construction and continuous duty

motors provide long life and low maintenance costs

Non-contact output shaft position sensing provides

accuracy and reliability

Enhanced electronics for faster commissioning, start-up

and diagnostics for better efficiency

HercuLine® Actuators handle a wide range of torque

applications:

SA2000 : 50 to 400 lb-in (6 to 45 N-M)

10260 : 10 to 300 lb-ft (14 to 400 N-M)

10260

2000 Series

herculine electric actuators - honeywell · herculine® actuators 10260 2000 series high...

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