hepa checkfilterchallengeparticles
DESCRIPTION
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Applications:
● Manufacturers: Efficiency rating andcertification of filter products
● Third-party Testing Services: In-place verification of filter efficiency and leak testing in semiconductor and pharma-ceutical cleanrooms
● End-users: In-place verification ofefficiency and leak testing in yourcleanroom
Advantages:
Particles are non-toxic
Particles will not degrade filter media
No oily residue to contaminate cleanroom
Highly uniform microspheres atknown sizes
Acceptable test materials in IEST and European Norm standards
State-of-the-art technology
Precision filter integrity testing
Benefits:
Non-flammable and convenient to transport
Quicker returns to baseline counts thanaerosolized oils
Reliable particle size measurementand suspension stability
Immediate delivery
Lower cost than buying bulk latex
Easier handling at job site
Convenient to open, dilute, and use
No negative side effects or concerns aswith atomized oils
Consistently controllable and repeatable
HEPA-CHECKTM
Filter Challenge ParticlesFor efficiency and leak testing of in-place HEPA and ULPA filters
Product Description. There is a worldwide growing demand for polystyrene latex*particles (PSL) by filter manufacturers, end-users and third-party testing services. PSL islisted as a suitable test material when using particle counters by both the Institute ofEnvironmental Sciences (IEST) and European Norm (EN) standards.
HEPA-CHECK™ Filter Challenge Particles are polystyrene latex particles optimized forperformance, aerosolization, safety and economy for both HEPA and ULPA filter testing.Unlike traditional oil-based filter test materials such as dioctylphthalate (DOP), HEPA-CHECKdoes not carry the health risks associated with atomized oils such as dioctylphthalate(DOP) or other oil-based filter test materials. And due to the clean, oil-free nature of thisultra-pure water suspension, HEPA-CHECK is ideal for leak testing in-situ filters where thehighest degree of cleanliness is required.
Duke Scientific manufacturers and packages its own polystyrene microspheres for HEPAand ULPA filter testing so you are ensured a consistently controllable and repeatablesupply of highly uniform, monodisperse particles which meet or exceed efficiency testingrequirements. Each 25 mL bottle is to be diluted in one US gallon (3.79 liters) of cleanwater and then nebulized. Nebulizing can be accomplished by using commerciallyavailable ultrasonic humidifiers. Single use bottles ensure reproducible test conditionsfrom site to site. The product is available in particle sizes traditionally associated withtesting (see reverse) and is sold individually or in convenient packs of 6 or 20 bottles.*Latex is a general term for a suspension of plastic particles in water.
Product Attributes
Particle Composition: Polystyrene
Sizes(s): 0.12 to 0.30 µm nominal diameter (see reverse)
Concentration: 7.5 x 1012 particles per mL
Particle Density: 1.05 g/cm3
Refractive Index: 1.59 @589 nm
Fill Volume: 25 mL
Content: Polystyrene Microspheres in Water
Expiration Date: > 24 months
Additives: Trace surfactant to inhibit agglomerationand promote stability
Package Includes: Material Safety Data SheetProduct Insert Sheet
Storage & Handling: Refrigerate when not in use, do not freeze. Store upright and keep bottle tightly sealed.
Sales Bulletin 99D6/01/05
Mean diameter of these particles is determined byphoton Correlation Spectroscopy (PCS)
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HEPA-CHECKTM Filter Challenge ParticlesFor efficiency and leak testing of in-place HEPA and ULPA filters
Ordering Information
Catalog Number Mean Diameter Size Uniformity
Bottle Pack Box (µm) (CV*)(6 Bottles) (20 Bottles)
HF12 HF12-PK HF12-BX 0.12 <_ 5%
HF14 HF14-PK HF14-BX 0.14 <_ 5%
HF17 HF17-PK HF17-BX 0.17 <_ 5%
HF20 HF20-PK HF20-BX 0.20 <_ 5%
HF22 HF22-PK HF22-BX 0.22 <_ 5%
HF26 HF26-PK HF26-BX 0.26 <_ 5%
HF30 HF30-PK HF30-BX 0.30 <_ 5%
*The coefficient of variation (CV) is expressed as the standard deviation as a percentage of the mean diameter.
Sales Bulletin 99D 6/01/05
All products are manufactured and packaged atour ISO 9001:2000 registered facility in Palo Alto.Please feel free to contact our technical servicedepartment if you have any questions about theseproducts or have a special material requirementnot listed here.
Check our website for the most current size infor-mation on our products.
Due to minor variations between batches, meandiameters may change slightly from batch tobatch.
LIMITED WARRANTY: These products are intendedfor laboratory research use by trained scientificpersonnel. Determination of their suitability forspecific end use is solely the responsibility of theuser, who assumes all liability for loss or damagearising out of the use of the product. DukeScientific Corporation's warranty is limited toreplacement of defective products if returned withour authorization within 60 days of purchase date.
Duke Scientific Corporation2463 Faber Place, P. O. Box 50005Palo Alto, California 94303800-334-3883 or 650-424-1177Fax: 650-424-1158www.dukescientific.comTechnical Support: [email protected]
For information on the sizing techniques used, please see Technical note TN-002 Calibration of Spherical Particlesby Light Scattering. For information on dispersing particles in air and manufactures of aerosol equipment,please see Technical note TN-003 Dispersing Microspheres in Air.
Leak TestingFilter leak testing is performed to verify thatthe HEPA/ ULPA filters were installed properlyand are absent of any gasket bypass and freeof pinhole leaks. The downstream sample portis moveable in order to scan the filter to deter-mine the location of any leaks.
The semiconductor industry typically specifies PSLwhen testing filters in cleanrooms. Pharmaceuticalcompanies have traditionally used aerosolized oil,but many are switching to monodisperse PSLsuspension such as Hepa-Check.
When using a monodispersed PSL challenge isimplemented, actual filter and system efficienciescan be verified during testing.
Comparison of Test Materials
Test Material Uniformity Flammable Health risk Degrading tofilter material
Sodium Chloride Uniform No Unknown Mildly
DOP oil Uniform to disperse Yes Yes Highly
Other approved oils Uniform to disperse Yes Unknown Highly
Burning Wire Disperse Yes Yes Highly
Uncharacterized PSL Uniform to disperse No No No
HEPA-CHECKTM Monodisperse* No No No* Monodisperse: particles with a very narrow size distribution. Usually with less than a 5% relative standard deviation. When using monodisperse particles, actual filter and system efficiencies can be verified duringtesting.
Efficiency TestingFilter efficiency is determined by challenging aHEPA / ULPA filter with a monodisperse aerosoland measuring the aerosol concentration bothupstream and downstream to calculate thepercentage removed by the filter.
Applications