hensley kmax construction brochure€¦ · performance the greater the nose, the longer lasting...
TRANSCRIPT
DURABILITYHARDNESS RIGHT TO THE COREKMAX System teeth are manufactured to a higher standard. All KMAX System teeth are heat treated to meet cri cal specifi ca ons for strength and durability, not only on the surface but right to the core.
STRENGTHHIGH PERFORMANCE, LASTING VALUE
Construc on opera ons worldwide depend on the safe, cost eff ec ve performance of Hensley G.E.T. systems. The KMAX System of ground engaging tools uses strength, durability, performance and produc vity to the extreme.
We know what it takes for construc on equipment to run effi ciently and cost eff ec vely. Our engineers analyzed how these machines operate, and designed a system with a wide range of safe, economical and hard-working solu ons. Years of research and tes ng have helped us create one of the most produc- ve, cost eff ec ve and user friendly systems available.
Hensley heat treatment
produces a 477-532 Brinell level of hardness
throughout the tooth.
BETTER PENETRATION REDUCES CYCLE TIMESThe KMAX System’s streamlined design and self-sharpening teeth contribute to be er penetra on. This reduces cycle mes, requires less hydraulic pressure, and improves fuel consump on and overall produc on.
A SYSTEM SO GOOD IT’S PATENTEDHensley Engineering has created a unique G.E.T. System. The KMAX System is patent protected and offers an impressive list of benefits:
• Better penetration • Consistent hardness through the tooth • High strength design • Reusable fastener • Less “throw away”, more usable steel • Fast tooth change out • Reversible tooth • Mechanical adapter wearcap in larger sizes
of benefits:
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PERFORMANCETHE GREATER THE NOSE, THE LONGER LASTING THE SYSTEMWe’ve got the right shape for all your applica on needs. The KMAX System has a unique nose design that combines strength and durability with a one-piece, hammerless pin for quick, safe installa on and maintenance. The KMAX System nose has a design that reduces areas of stress concentra on under load.
STEP 3 STEP 4
EASY INSTALLATION, QUICK CHANGE OUTEasy and quick installation and replacement is a key advantage of the KMAX System. It just takes minutes to change teeth. Simply unlock the fastener with a socket wrench, remove the worn tooth, put on a new tooth and you’re ready to go back to work.
As shown, place tooth onto adapter, always observing proper safety procedures.
STEP 1 STEP 2Insert fastener, making sure it is in the unlocked position.
To lock, use the correct size socket, rotate the pin locking shaft 90° clockwise to finish the installation.
When removing the fastener, use the correct size socket to rotate the pin-locking shaft 90° counter-clockwise.
The KMAX RC style tooth shown here offers a
consumption ratio of 60%.
KMAX System teeth are designed for maximum strength and consump on ra os without unnecessary bulk. KMAX teeth remain sharp and penetrate longer, so you can work longer.
The Tooth Consump on Ra o for ground engaging tools indicates the percentage of available wear material on the whole tooth. The greater the ra o, the be er the value because more of the tooth is used and less is thrown away.
For example, a 25 lb. tooth with a 40% consump on ra oyields 15 lbs. of scrap material when the tooth wears out.A 25 lb. tooth with a 60% consump on ra o would onlyscrap 10 lbs. of material.
Bo om line, the KMAX System gives you longer life, improved performance and less waste.
PRODUCTIVITY HIGHER CONSUMPTION RATIO, 60% CONSUMABLE STEEL
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EXCAVATOR TEETHSUPERIOR DESIGN, FOR SUPERIOR PRODUCTION AND VALUEThe high quality steel, unique design and applica on-specifi c styles of the KMAX excavator teeth make them suited for any job. From general purpose teeth designed for be er penetra on in ght materials or corners, to teeth that off er greater fi ll and extended wear life, the KMAX System maximizes produc vity and minimizes down me.
SERIES
STANDARD / HEAVY DUTY EXTREME SERVICE
START END START END
LBS KGS LBS KGS LBS KGS LBS KGS
K15 22,000 9,979 34,500 15,649 16,500 7,484 25,875 11,737
K20 34,500 15,649 47,700 21,637 25,875 11,737 35,775 16,228
K25 47,700 21,637 64,800 29,393 35,775 16,228 48,600 22,045
K30 64,800 29,393 87,800 39,826 48,600 22,045 65,850 29,870
K40 87,800 39,826 117,200 53,162 65,850 29,870 87,900 39,871
K50 117,200 53,162 148,300 67,269 87,900 39,871 111,225 50,452
K70 148,300 67,269 195,400 88,633 111,225 50,452 146,550 66,475
K85 195,400 88,633 262,600 119,115 146,550 66,475 196,950 89,337
BASED ON MACHINE OPERATING WEIGHT
KMAX TOOTH STYLES EXCAVATOR
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RCRock Chisel: Designed for penetrationand long wear life
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TVTiger: Offers best penetration in tight material
i i i
SYLStandard:General applications
UTTwin Tiger:Offers longer life penetration for corners
TTiger: Designed for good penetration with ribs for strength
WTTwin Tiger: Designed for penetrationfor corners
SDChisel: General purpose tooth designedfor penetration
SDXPenetration: Heavy duty penetration tooth designed for better wear life
EXHeavy Rock: General purpose tooth designed for better wear life
HSHeavy: Designed for all applications with greater wear life
FFlare: Loose material for clean bottom and greater fill
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LOADER TEETHDESIGNED FOR VIRTUALLY EVERY APPLICATIONFrom loose dirt and crushed concrete to the most abrasive mining applica ons, the high quality steel and unique design of the KMAX System minimizes down me and maximizes produc vity. In any applica on, the KMAX System improves safety and reduces costs.
KMAX TOOTH STYLES LOADER
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SERIES
STANDARD / HEAVY DUTY EXTREME SERVICE
START END START END
LBS KGS LBS KGS LBS KGS LBS KGS
K15 25,300 11,476 36,800 16,692 20,240 9,181 29,440 13,354
K20 36,800 16,692 55,000 24,948 29,440 13,354 44,000 19,958
K25 5,500 2,495 71,700 32,523 44,000 19,958 57,360 26,018
K30 71,700 32,523 87,800 39,826 57,360 26,018 70,240 31,861
K40 87,800 39,826 108,300 49,125 70,240 31,861 86,640 39,300
K50 108,300 49,125 130,000 58,968 86,640 39,300 104,000 47,174
K70 130,000 58,968 157,800 71,578 104,000 47,174 126,240 57,262
K85 157,800 71,578 159,200 72,213 126,240 57,262 159,200 72,213
BASED ON MACHINE BREAKOUT FORCE
ABRHeavy Abrasion: Maximum bottom wear material
BPSGeneral Purpose: General applications
AGAbrasion: High abrasion
RP2Rock Penetrator: Greater bottom wear and penetration
RP1Rock Penetrator: Good bottom wear and penetration
RPXRock Penetrator Heavy: Offers more material for longer wear life
KMAX bolt-on adapters have a shape that promotes smooth fl ow of material over the tooth/adapter for even, consistent wear, no ma er how abrasive the materials. The unique patented G.E.T. system produces a cost eff ec ve, produc ve and worry-free product so you can get the job done.
BOLT ON ADAPTERS FOR LOADERS
2 Hole Center:
3 Hole Center:
Corner:
KMAX ADAPTERS
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From loose dirt and crushed concrete to the most abrasive mining applica ons, the KMAX weld-on adapters are designed for peak performance no ma er what the job. State-of-the-art computer so ware helped engineers at Hensley to develop a system that gives you maximum penetra on, greater produc on strength and longer life.
WELD ON ADAPTERS FOR EXCAVATORS & LOADERS
Flush Mount: Smooth bottomlip edge
Heavy Loader: More material andwear cap for loaders
Weld-on Nose: Repair applications
Straddle Leg: Optional corneradapter for greater strength
Notched Corner: Corner placementfor excavator applications
1 1/2 Leg: General excavator applications
Safety First! Hensley Industries recommends that you use a soft-faced hammer and ANSI (Z87.1) approved eye protection when using our products.
©2016 Hensley Industries, Inc. This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
Hensley Industries, Inc. has been manufacturing and marketing ground engaging tools, buckets and specialized attachments since 1947. We are committed to providing the best service and highest quality products in the world. Our dedication to excellence allows us to help those who use it in the field every day.
HENSLEY INDUSTRIES, INC.2108 Joe Field Road
Dallas, Texas 75229, USA
CUSTOMER SERVICEUSA/CANADA 888 406 6262
ALL OTHER LOCATIONS +1 972 406 6262
WWW.HENSLEY KOMATSU.COM