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HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic construction IT seminar 29.-30.3.2006

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Page 1: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

”Developing a Condition Survey Database and Hygrothermal Monitoring Method for

Concrete Facades”

Fahim Al-Neshawy

Nordic construction IT seminar 29.-30.3.2006

Page 2: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

construction IT

Page 3: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

Effect of Maintenance Measures on Service Life of Concrete facades

Prof. Seppo HuovinenHelsinki University of Technology

Laboratory of Structural Engineering and Building Physics

The aims of the research are to:

• Develop a database, which include deterioration parameters of condition surveys.

• Analyze the ageing and deterioration processes of old concrete facades

• Determine and analyze the potential methods, with which the service life of the concrete facades can be increased before fatal defects occur.

• produce statistical calculation methods and formulae, with which the service life of the old facades can be estimated prior and after maintenance measures

• Developing a hygrothermal monitoring method for repaired facades

• Introduce rehabilitation measures of the concrete facades made in 1960's and 1970's.

Page 4: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

Background

• Engineering databases, have been developed in recent years.• Repairing and maintenance databases:

• Bridge management system (BMS), Finnish road administration

• ScanPrint software by ADVITAM Inc. (France) for inspection and maintenance

• LifePlan: VTT Building and Transport for materials service life

• These visual inspections, field and laboratory tests requires to record, report, analyze and store large quantities of data (inspection records, drawings, photos, test results, etc) for years and it is easy to get lost.

• Moisture is the most important agent of building deterioration• Moister is involved in:

• corrosion of concrete reinforcement, • the damaging chemical processes such as carbonation and

alkali-aggregate reaction• freeze-thaw deterioration of concrete, stone, and masonry

• Hygrothermal monitoring modeling

Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades

Page 5: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

The objective of the Research:• Effectively store and update this data, and allows more

sophisticated search strategies,

• Enable data transfer to other software for further analysis,

• Produce detailed reports automatically for repaired building,

• Provide comprehensive and valuable information to decision-makers to get key-information for potential repair projects,

• Produce statistical calculation methods and formulae

• develop a hygrothermal monitoring and methods.

• give knowledge about the building physical functioning of buildings, and

Page 6: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

Reserach methods

• Collecting and analyzing of condition survey data

• Analyzing repair and protection method

• Building physics research

• Developing a hygrothermal monitoring method

• Designing a database management system

• Implementation and testing of the database management system

• Designing a web-based database management system (ASP)

Page 7: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

Designing a database management system

Page 8: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

The relationship of tables and fields of the database

Page 9: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

• Building moisture

• Monitored facades description

• Linet network system

• The communication software

• Result examples of hygrothermal monitoring

Hygrothermal monitoring

Ancient techniques Modern techniques

Page 10: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY Source: J.F. STRAUBE, 2002

Page 11: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

Monitored facades description

1

4

8

8

4

1

Monitoring point

North- West

North - East

concrete façade repaired by demolishing the outer leaf and adding new insulation, ventilation gap and cladding with bricks

Page 12: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

Monitoring points1. old concrete panel2. Insulation3. Ventilation gap4. Bricks

1234

1234

Page 13: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

6

1

Monitoring points1. Old inner concrete panel / old insulation2. Old Insulation / old outer concrete panel3. Old outer concrete panel 4. Old outer concrete panel / external insulation5. Rendering coat

concrete façade repaired by external mineral wool insulation and rendering coat

12345

1

3

concrete façade repaired by external EPS insulation and rendering coat

Page 14: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

Linet network system•Linet Network System,

developed by “Linet Oy (Ltd)”

•Linet network consists of a twisted-pair cabling CAT5 system that transmits both the power and the data to and from the nodes, and a control unit (LIC04) for the network.

•Linet network can contain up to 200 nodes with a maximum length of 1000 meters.

•The topology of the network is totally free, either star, tree or point-to-point bus, providing for maximum flexibility in designing, installing and modifying the network.

Page 15: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

LIC04 controller

HMP44 Sensor

Linet Nodes

Twisted-pair cable

RJ45

Light control

Page 16: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

HMP44 Sensor

SHT15 Sensor

PT100

Page 17: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

The communication software

The RHT software connects to LIC04 control unit via Ethernet cable in 15

minutes intervals

The RHT communication software consists of four basic parts:

• System configuration to program nodes and sensors

• Telnet simulation to communicate with the LIC04 control unit

• Temperature and relative humidity calculations

• Data output to print the hygrothermal monitoring data to the screen and to an "ASCCI" file.

Page 18: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

Installing Linet Network System

Page 19: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

concrete façade repaired by demolishing the outer leaf and adding new insulation, ventilation gap and cladding with bricks

Monthly average relative humidity and temperature

Monitoring data examples

Page 20: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

concrete façade repaired by external EPS insulation and rendering coat

Drying of old concrete facde

Page 21: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

concrete façade repaired by external mineral wool insulation and rendering coat

Drying of old concrete facde

Page 22: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

+ Easy installation, system design, network configuration

and administration

● totally topology and polarity free network

+ Twisted-pair cabling system

● data and node operating power transmitted in the

same cable

+ Intensive measurement

● max. length of network cable 1000 m & Max. 200

nodes in each network

- Nodes and sensors maintenance and calibration

Page 23: HELSINKI UNIVERSITY OF TECHNOLOGY ”Developing a Condition Survey Database and Hygrothermal Monitoring Method for Concrete Facades” Fahim Al-Neshawy Nordic

HELSINKI UNIVERSITY OF TECHNOLOGY

Thank you for your attention