heavy duty bevel gearbox model sb-v · sb-v1-2b a f16 130 165 4-m20-30 210 3 84 98 140 252 286 187...

www.challengervalves.com.au QAD#8015 Rev1 21.08.18

Information shown may be subject to change in accordance with Challenger Valves and Actuators continuing development program. ©Challenger Valves and Actuators 2011

HEAVY DUTY BEVEL GEARBOX MODEL SB-V

TECHNICAL SPECIFICATION

Construction: Ductile Iron Temperature Range: -40°C to +90°C Coating: RAL 9002 Mounting Flange: ISO5211 Enclosure Rating: IP68

APPLICATIONS

Challenger Valves and Actuators are the “Right Choice for Valves and Actuation” when quality matters. Servicing a variety of industries such as: Water & Waste Water, Treatment Plants, Sewage and Sludge Sys-tems, in addition can be used on a flow control or isolation valve.

FEATURES AND BENEFITS

The SB-V series is suitable for use with Globe, Sluice and Knife Gate type valves and any other type requiring linear motion for thrust and torque applications

Unique Top Entry replaceable Stem Nut

High Tensile Aluminium bronze material providing corrosion and abrasion resistance

Castings are Ductile Iron, class 65-45-12 providing high strength and impact resistance

Heavy Duty roller bearings supporting both radial and axial thrust loads

Gears are machine cut, heat treated and ground for optimum operation

The unit is completely O-Ring sealed suitable for temporary sub-mersion to meet IP68 Class

The base and end cap is sealed by a non-asbestos gasket to pre-vent any leakage and is waterproof.

Each unit has an Ale mite Grease type fitting and a grease plug for adding lubricant.

The SB-V series of Bevel Gear ranges up to 42,000 Nm of Torque and Thrust capacities up to 5,450KN, these models are available upon request.

Many options are available, such as hand wheels, chain wheels, stem covers, position dial indicators, vertical input, Key Cap




SB-VS10 & SB-VS20

These two baby models of SB-V are suitable for use with smaller size Globe, Sluice and Knife Gate type valves and any other type requiring linear motion for thrust and torque applications

This unit does not include a reduction box so the input torque and number of turns to open and close are minimal for quick and easy operation

MODEL

DIM BASE PART EXTERNAL PART INPUT SHAFT

STEM COVER

HAND WHEEL

TYPE A FLANGE SIZE

ØD1 P.C.D ØD3 H H1 H2 H3 L L1 Ø PD

KEY

D2 N-H-DP ØM

SB-VS10 A F-10 70 102 4-M10-15 125 3 56 71 95 121 34 26 8X7 250 PF 2”

SB-VS20 A F-12 85 125 4-M12-18 150 3 63 78.5 106 131 34 26 8X7 300 PF 2 ½”

MODEL

DIM GEAR RATIO

MAX. Stem Acceptance MAX . Thrust Capacity MAX. Torque Capacity WEIGHT Max Input Torque (Nm) TW KEY KN lbf N°m Ft.lbf Kg

SB-VS10 2.5:1 30 22 (8X7) 75.5 16970 220 162 92.6 8

SB-VS20 3:1 40 32 (10X8) 113 25400 370 273 129.8 11

Selection Chart

Dimensions

TYPE “A”

L L1

ᴓPD

ᴓM

MAX. STEM

ᴓD1

P.C.D D2

ᴓD3

N-H-DP

H3

H2

H1

H



TYPE “A”


SB-V0-1S, SB-V1-1S & SB-V2-1S Horizontal Input

Incorporates the use of a single reduction to lower the input torque while keeping the number of turns to open and close low.

MODEL


STEM COVER

HAND WHEEL

TYPE FLANGE SIZE

ØD1 P.C.D ØD3 H H1 H2 H3 K L L1 Ø PD

KEY K1

D2 N-H-DP ØM

SB-V0-1S A F14 100 140 4-M16-25 175 3 72 81 121 160 201.5 34 26 8X7 250 PF 2 ½” 203

SB-V1-1S A F16 130 165 4-M20-30 210 3 84 98 140 177 214 34 26 8X7 300 PF 3” 220

SB-V2-1S B F16 140 205 8-M16-24 250 3 95 115 159.5 208 236.5 34 26 8X7 400 PF 3 ½” 256

MODEL

DIM GEAR RATIO

MAX. Stem Acceptance MAX . Thrust Capacity MAX. Torque Capacity WEIGHT

TW KEY KN lbf N°m Ft.lbf Kg

SB-V0-1S 6.5:1 46 38 (12X8) 127 28550 600 442 20

SB-V1-1S 7:1 55 45 (14X9) 141 31700 980 723 26

SB-V2-1S 10.13:1 62 52 (16X10) 190 42710 1500 1106 41

Dimensions

Selection

L L1

ᴓPD

K

K1

MAX. STEM

ᴓD1

P.C.D D2

ᴓD3

N-H-DP

PF (STEM COVER THREAD)

H3

H2

H1

H

ᴓM



TYPE “A”


SB-V0-2B, SB-V1-2B & SB-V2-2B Vertical Input

Incorporates the use of a single reduction to lower the input torque while keeping the number of turns to open and close low.

MODEL


STEM COVER

HAND WHEEL

TYPE FLANGE SIZE

ØD1 P.C.D ØD3 H H1 H2 H3 K L L1 Ø PD

KEY K1

D2 N-H-DP ØM

SB-V0-2B A F14 100 140 4-M16-24 175 3 72 81 121 244.5 170 34 26 8X7 250 PF 2 ½” 278.5

SB-V1-2B A F16 130 165 4-M20-30 210 3 84 98 140 252 187 34 26 8X7 250 PF 3” 286

SB-V2-2B B F16 140 205 4-M20-24 250 3 95 115 159.5 299 236 34 26 8X7 300 PF 3 ½” 340

MODEL

SIZE GEAR RATIO

MAX. Stem Acceptance MAX . Thrust Capacity MAX. Torque Capacity WEIGHT

TW KEY KN lbf N°m Ft.lbf Kg

SB-V0-2B 6.5:1 46 38 (12X8) 127 28550 600 442 23

SB-V1-2B 7:1 55 45 (14X9) 141 31700 980 723 29

SB-V2-2B 10:1 62 52 (16X10) 190 42710 1500 1106 42

Dimensions

Selection




Standard Type-A Thrust & Torque Horizontal Input

9. Wrench Bolt

7. End Cap

4. Bevel Pinion

15. O-Ring

21. End Cap Gasket

18. Bearing Nut

10. Radial Ball Bearing

16. Collar

11. Radial Ball Bearing

17. Bearing Washer

19. Grease Fitting

23. Eye Bolt

20. Set Screw

1. Housing

13. Grease Plug

12. Spherical Tapered Roller Bearing Thrust Ball Bearing

3. Bevel Gear

6. Dual Lock Nuts

0P-01. Stem Nut

5. Drive Sleeve

12. Spherical Tapered Roller Bearing Thrust Ball Bearing

22. Base Gasket

14. O-Ring

2. Base

22. Base Gasket




STAN

DA

RD

NO. DESCRIPTION MATERIAL

REMARK NAME JIS ASTM

1 Housing Ductile Iron FCD-450 A536-65-45-12 NOTE 1

2 Base Ductile Iron FCD-450 A536-65-45-12 NOTE 1

3 Bevel Gear Carbon Steel S45C A576-1045

4 Bevel Pinion Stainless Steel 420J2SS NOTE 2

5 Drive Sleeve Ductile Iron FCD-450 A536-65-45-12 NOTE 1

6 Dual Lock Nuts Carbon Steel S45C A576-1045

7 End Cap Ductile Iron FCD-450 A536-65-45-12 NOTE 1

8 Wrench Bolts (S/W) Alloy Steel SCM440 A322-4140

9 Wrench Bolts (S/W) Alloy Steel SCM440 A322-4140

10 Radial Ball Bearing Special Steel SUJ2 A295-52100


12 Thrust ball Bearing Special Steel SUJ2 A295-52100

13 Grease Plug Carbon Steel S20C A307 GR.B

14 O-Ring Buna N NBR NOTE 4

15 O-Ring Buna N NBR NOTE 4

16 Collar Steel Pipe STPG A53

17 Bearing Washer Carbon Steel S45C A576-1045 SNAP RING

18 Bearing Nut Carbon Steel S45C A576-1045 SNAP RING

19 Grease Fitting Carbon Steel S20C + Zn A307 GR.B + Zn

20 Set Screw Stainless Steel SUS340 A276-304

21 End Cap Gasket Non-Asbestos VALQUA 6500

22 Base Gasket Non-Asbestos VALQUA 6500

23 Eye Bolt Carbon Steel S20C + Zn A307 GR.B + Zn

OP

TION

OP-01 Stem Nut Bronze HBSC3 B584-C86200 NOTE 3

OP-02 Hand wheel Steel Pipe STPG A53

Handle Note Part .5

OP-03 Key Carbon Steel S45C A576-1045

OP-04 Name Plate Aluminium

OP-05 Washer Carbon Steel SS41 A283 GR.D

OP-06 HEX. Bolt (S/W) Alloy Steel SUS304 A276-304

OP-07 Stem Cover Steel Pipe STPG A53

Stem Cover Note.6 OP-08 Indicate Bolt Carbon Steel S20C A307 GR.B

OP-09 HEX. Nut Carbon Steel S20C A307 GR.B

OP-10 Indicator Plastic

Parts List & Material

Material Detail: Option and Material Changes 1. All casting s are Ductile Iron, FCD-450 (ASTM Class 65-45-12) 2. In case of option for special request, it can be worked Nickel coating, high tensile stainless 3. Also, the material can be changed as ALBC3 (Aluminium Bronze), steel (A576-1045), A439 Gr D2C (Austenitic ductile iron casting), etc. 4. O-Ring Seal & Lubricant: Standard is Buna “N”, temperature range –30°C to 120°C (-22°F to 248°F)

Standard lubricant is shall Alvania EP2, temperature range –20°C to 120°C (-4°F to 248°F)

Other options are: High temperature Viton O-ring Grade V75, temperature range –25°C to 200°C (-4°F to 392°F) Lubricant - shall Darina R2, temperature range –10°C to 200°C (-14°F to 392°F)

Low temperature Viton O-ring Grade V115, temperature range –35°C to 160°C (-31°F to 320°F) Lubricant - shall S-6751, temperature range –40°C to 90°C (-40°F to 194°F)

5. Challenger Valves offers a wide variety of handwheels, chainwheels, input shaft, locking devices etc. 6. Challenger Valves offers a wide variety of stem covers , stainless steel, polyacryl Paint: Unless specified units are supplied with vp184 Red epoxy primer. Challenger Valves can provide finish coating upon request.




Standard Type-A Thrust & Torque Horizontal Input with Single Reduction Gear Attachment



1 Housing Ductile Iron FCD-450 A536-65-45-12

2 Base Ductile Iron FCD-450 A536-65-45-12

3 Bevel Gear Carbon Steel S45C A576-1045

4 Bevel Pinion Stainless Steel 420J2SS

5 Drive Sleeve Ductile Iron FCD-450 A536-65-45-12

6 Dual Lock Nuts Carbon Steel S45C A576-1045

7 End Cap Ductile Iron FCD-450 A536-65-45-12

8 Wrench Bolt (S/W) Alloy Steel SCM440 A322-4140

9 Wrench Bolt (S/W) Alloy Steel SCM440 A322-4140



12 Thrust Ball Bearing Special Steel SUJ2 A295-52100

13 Grease Plug Carbon Steel S20C A307GR.B

14 O-Ring Buna N NBR

15 O-Ring Buna N NBR

16 Collar Steel Pipe STPG A53

17 Bearing Washer Carbon Steel S45C A576-1045

18 Bearing Nut Carbon Steel S45C A576-1045

19 Grease fitting Carbon Steel S20C+Zn A307GR.B+Zn

20 Set Screw Stainless Steel SUS340 A276-304

21 End Cap Gasket Non-Asbestos VALQUA 6500

22 Base Gasket Non-Asbestos VALQUA 6500

23 Eye Bolt Carbon Steel S20C+Zn A307GR.B+Zn



SU-01 Support Housing Ductile Iron FCD-450 A536-65-45-12

SU-02 Helical Pinion Alloy Steel SCM440 A536-65-45-12

SU-03 Radial Ball Bearing Special Steel SUJ2 A576-1045


SU-05 Idle Gear Alloy Steel SCM440 A536-65-45-12


SU-07 Helical Gear Alloy Steel SCM440 A536-65-45-12

SU-08 Key (1R) Carbon Steel S45C A322-4140

SU-09 Snap Ring Carbon Steel S45C A322-4140


SU-11 Support Cover Ductile Iron FCD-450 A295-52100

SU-12 S-Cover Gasket Non Asbestos VALQUA 6500

SU-13 Retainer Buna N NBR

OP-1 Stem Nut Bronze HBSC3

OP-2 Hand Wheel Steel Pipe STPG

OPTION HANDLE

PART

OP-3 Key (1R) Carbon Steel S45C A53

OP-4 Name Plate Aluminium A576-1045

OP-5 Washer Carbon Steel SS41 A576-1045

OP-6 HEX. Bolt (S/W) Alloy Steel SUS304 A307GR.B+Zn

OP-7 Stem Cover Steel Pipe STPG A276-304

OPTION STEM

COVER

OP-8 Indicate Bolt Carbon Steel S20C

OP-9 HEX. Nut Carbon Steel S20C

OP-10 Indicator Plastic

SU-01 SU-03 SU-06 SU-02 SU-05 SU-04 SU-04 SU-06 SU-12 SU-11 SU-13

SU-08 SU-06 SU-05 SU-06 SU-07 SU-09 SU-10

heavy duty bevel gearbox model sb-v · sb-v1-2b a f16 130 165 4-m20-30 210 3 84 98 140 252 286 187...

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