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Heaters For Diesel Fuel and Coolant Applications

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Page 1: Heaters - RacorStore.Com · In-Tank Fuel Heaters Hot STK ... The internal coolant shut-off valve eliminates problems with over-heated fuel during hot weather operation and expensive

HeatersFor Diesel Fuel and Coolant Applications

Page 2: Heaters - RacorStore.Com · In-Tank Fuel Heaters Hot STK ... The internal coolant shut-off valve eliminates problems with over-heated fuel during hot weather operation and expensive

In-Tank Fuel HeatersHot STK™ In-Tank Standpipe Fuel Heater

Part NumberFits Tank Diameter

OHM Resistance

Thermostat Included

STK14/16ACV/FN 14"-16" 0-80 Ohms Yes

STK20/22ACV/FS 20"-22" 240-33 Ohms Yes

STK22/24ACV/FS 22"-24" 240-33 Ohms Yes

STK24/26ACV/FS 24"-26" 240-33 Ohms Yes

STK26/28ACV/FS 26"-28" 240-33 Ohms Yes

STK14/16FN 14"-16" 0-80 Ohms No

STK17/19FS 17"-19" 240-33 Ohms No

STK20/22FS 20"-22" 240-33 Ohms No

STK24/26FS 24"-26" 240-33 Ohms No

STK26/28FS 26"-28" 240-33 Ohms No

STK27/29FS 27"-29" 240-33 Ohms No

Notes: Also available without fuel sender for custom applications. Available in different lengths and Ohm ranges upon request.

Why You Need A Racor Fuel Heater

Consult application engineer or Racor Product Manager to develop a fuel heat circuit appropriate for your application.

All diesel fuels (other than #1 diesel) contain dissolved waxes. At cold temperatures wax crystallizes, leading to fuel gelling and filter plugging. These changes greatly reduce fuel flow, adversely affecting the operability of vehicles.

With increased popularity of biodiesel and ultra low sulfur diesel (ULSD), we are faced with new cold weather challenges. While proper fuel winterization normally avoids trouble, both Biodiesels and USLD may experience wax crystallization and gelling at higher than expected temperatures and contribute to cold fuel flow problems anyway.

Keeping this in mind, it is necessary, now more than ever, to utilize an efficient fuel heating system for all cold weather applications.

1

Return Fuel Heater

Fuel Filter/Water Separator with Heater

In-line or In-Fuel-Line Fuel Heater

In-Tank Fuel Heater

The Racor Hot STK with integrated fuel sender and optional thermostat delivers warm fuel directly from the fuel tank for fast start-ups in cold weather and Biodiesel applications. Innovative dual action heating radiates heat into the tank and heats the fuel again as it’s drawn up through the standpipe producing a 32°F temperature rise using hot engine coolant for optimum efficiency in extreme conditions.

Page 3: Heaters - RacorStore.Com · In-Tank Fuel Heaters Hot STK ... The internal coolant shut-off valve eliminates problems with over-heated fuel during hot weather operation and expensive

Specification W8791 W8791ACV

Fuel Port Size 1/2" NPT 1/2" NPT

Coolant Inlet Port Size 3/8" NPT 1/2" NPT

Coolant Outlet Port Size 3/8" NPT 3/8" NPT

Specification 320HTR4 320HTR4T

Engine HP Up To 300 Up To 200

Internal Thermostat No Yes

Fuel Port Size 7/8"-14 UNF 7/8"-14 UNF

Coolant Port Size 5/8" 5/8"

Height 3.8 in. (9.7 cm) 3.8 in. (9.7 cm)

Width 3.9 in. (9.9 cm) 3.9 in. (9.9 cm)

Depth 4.7 in. (11.9 cm) 4.7 in. (11.9 cm)

Weight (dry) 2.1 lbs (0.95 kg) 3.0 lbs (1.4 kg)

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Page 4: Heaters - RacorStore.Com · In-Tank Fuel Heaters Hot STK ... The internal coolant shut-off valve eliminates problems with over-heated fuel during hot weather operation and expensive

In-Line Electric Fuel HeatersNomad™ Electric Heaters

The Racor Nomad Diesel FuelHeater is available in 300 and500 watts and is one of the most compact and efficient ways to heat fuel on the road today.Installation usually takes about an hour. An optional frame rail mounting bracket eliminates drilling and welding.

Specification 14278 14279 14257 14261

Engine HP up to 200 up to 200 200-300 200-300

Power Output 300 watts 300 watts 500 watts 500 watts

Voltage 12 vdc 24 vdc 12 vdc 24 vdc

Amperes Draw 21.4 10.7 35.7 17.9

Alternator Rating 1 65 40 75 45

Internal Thermostat Yes In-Cab Control

Fuel Port Size 7/8"-14 SAE

Height 2.6 in. (6.6 cm)

Width 5.8 in. (14.7 cm)

Depth 5.4 in. (13.7 cm)

Weight (dry) 1.7 lbs (0.8 kg)1 For on-highway trucks, assuming all tractor lights and blowers are on. Use of more accessories will require a higher rating.

The Nomad electric heater lets you install a high quality heater with a minimum amount of time, space, and money.

Thermoline™ In-Fuel-Line Heater

Thermoline In-Fuel-Line Heater comes factory pre-wired with all hardware, ready for quick installation.

The heavy duty Thermoline heater comes installed inside a new fuel line and literally replaces the fuel line between the tank and the primary filter. It prevents power loss and stall and assists starting down to -40°F. This heated path is recommended for extended use in cold weather environments and severe conditions.

Specification HEATER30012V HEATER30024V HEATER50012V HEATER50024V

Wattage 300 300 500 500

Voltage 12 24 12 24

Length 6 ft (1.83M) 6 ft (1.83M) 10 ft (3.05M) 10 ft (3.05M)

Fittings 7/8"-14 SAE 7/8"-14 SAE 7/8"-14 SAE 7/8"-14 SAE

2

2

Page 5: Heaters - RacorStore.Com · In-Tank Fuel Heaters Hot STK ... The internal coolant shut-off valve eliminates problems with over-heated fuel during hot weather operation and expensive

6400 Series6400 Series fuel filter/water separator heaters feature not only a coolant fuel heater, but it also offers coalescer and filtration options that provide superior engine protection in one complete system.

The 6400 Series coolant heater delivers an outstanding heat rise of up to 30°F @ 1 GPM. The

Specification 6400 6401

Maximum Flow Rate (with S3226P filter) (with S6464 filter)

75 GPH (284 LPH) 120 GPH (454 LPH)

75 GPH (284 LPH) 120 GPH (454 LPH)

Automatic Shut-off Valve No Yes

Port size (Fuel) 7/8"-14 UNF 7/8"-14 UNF

Port size (Coolant)Barbed Fittings for

5/8" I.D. Coolant HosesBarbed Fittings for

5/8" I.D. Coolant Hoses

Replacement FilterS6464 (Coalescer) or S3226P (30 Micron)

S6464 (Coalescer) or S3226P (30 Micron)

Height 16.5 in (41.9 cm) 16.5 in (41.9 cm)

Width 6.0 in (15.2 cm) 6.0 in (15.2 cm)

Depth 6.9 in (17.5 cm) 6.9 in (17.5 cm)

Clean Pressure Drop 0.49 PSI (0.03 bar) 0.49 PSI (0.03 bar)

Maximum Allowable Pressure 15 PSI (1.0 bar) 15 PSI (1.0 bar)

Ambient Temperature Range -40° to +250°F (-40° to +121°C)

Maximum Fuel Temperature 190°F (88°C)

6400 Series offers automatic, thermostatically controlled coolant heating. The internal coolant shut-off valve eliminates problems with over-heated fuel during hot weather operation and expensive external connections and hardware (also available without automatic shut-off valve).

300RC SeriesThe 300RC Series Diesel Fuel Filter/Heater/Water Separators are specifically designed to handle today’s tough cold weather and Biodiesel fuel system problems. These units feature a standard high efficiency coolant heat

Basic Models 345RC30 360RC30 390RC30

Fuel Ports 3/8" NPTF 3/8" NPTF 3/8" NPTF

Coolant Ports 5/8" Hose Beed 5/8" Hose Beed 5/8" Hose Beed

Replacement Filter R45 Series R60 Series R90 Series

Flow Rate 45 GPH (170 LPH) 60 GPH (227 LPH) 90 GPH (341 LPH)

Height 8.7 in (22.1 cm) 10.4 in (26.4 cm) 11.25 in (28.6 cm)

Width 4.0 in (10.2 cm) 4.0 in (10.2 cm) 4.0 in (10.2 cm)

Depth 4.8 in (12.2 cm) 4.8 in (12.2 cm) 4.8 in (12.2 cm)

Heat Rise 59°F @ 45 GPH 52°F @ 60 GPH 45°F @ 90 GPH

Ambient Temperature Range -40° to +250°F (-40° to +121°C)

Maximum Fuel Temperature 190°F (88°C)

Fuel Filter/Water Separator With Heaters

exchanger to heat incoming fuel. The 300RC Series features high capacity Aquabloc® media allowing for excellent contaminant removal and water separation. Available in 2, 10, and 30 micron ratings.

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Page 6: Heaters - RacorStore.Com · In-Tank Fuel Heaters Hot STK ... The internal coolant shut-off valve eliminates problems with over-heated fuel during hot weather operation and expensive

Turbine SeriesThe Racor Turbine Series comes available with a powerful heater which is situated directly below the filter to assist with cold starting. Thermostats are standard to meet the requirements of today’s advanced electronic engines. These heaters begin to work in just a few moments and place minimal demand on the battery.

Specification RK 15383-01 RK 15383-02 RK11-2002 RK11-2001

Heater Retrofit Kit For 500FG 500FG 900FH and 1000FH 900FH and 1000FH

Wattage 150 150 300 300

Voltage 12V 24V 12V 24V

Racor Turbine Series heaters are available installed in assembly upon order or as retrofit kits which are listed below.

3

Spin-On Series In-Bowl HeatersRacor equips Spin-On Series fuel filter/water separators with optional 200W resistance heaters integrated into the bowl. Placing the heat source just below the filter allows for maximum transfer.

Specification RK 22354-01 RK 22354-02 RK 30900 RK 30925

Heater Retrofit Kit For 200 Series 200 Series 3150, 3250, 4120, 6120 3150, 3250, 4120, 6120

Wattage 200 200 200 200

Voltage 12V 24V 12V 24V

Bowl Type Clear Clear Clear Clear

Specification RK 22616-01 RK 22616-02 RK 30895 RK 30924

Heater Retrofit Kit For 300RC, 400, 600 Series 300RC, 400, 600 Series 320 Series 320 Series

Wattage 200 200 200 200

Voltage 12V 24V 12V 24V

Bowl Type Clear Clear Clear Clear

Racor spin-on series in-bowl heaters are available installed in an assembly upon order (call Racor tech support for part numbers) or as retrofit kits which are listed below.

3

300 Series In-Head HeaterThe in-head 150W heater is a cold weather aid and is thermostatically controlled when power is provided. The heater will automatically turn on if the fuel temperature drops below 45°F (7°C) and will automatically turn off at 75°F (24°C). Heat is

supplied directly below the inlet port to melt the wax crystals and allow fuel to efficiently pass through the filter. The heater is operated by turning the ignition switch on for a minimum of five minutes prior to starting the engine.

3

300R Series Head

RK22724

Page 7: Heaters - RacorStore.Com · In-Tank Fuel Heaters Hot STK ... The internal coolant shut-off valve eliminates problems with over-heated fuel during hot weather operation and expensive

Heaters For Engine Coolant ApplicationsECH™ Tank-Type Coolant Heaters

The Racor ECH™ tank-type coolant heaters operate using thethermo-siphon circulation principle. Heated coolant is returned to the engine as colder coolant is drawn into the heater.

By utilizing standard alternating current (AC) from the customer supplied source, they heat and maintain the engine coolant at

Compact Tank-Type Coolant Heaters

86001 SeriesCoolant Heaters

Part NumbersAmbient

Temperature Above-20°F (-28.9°C)

Ambient Temperature Below

-20°F (-28.9°C)Volts Watts Phase amps Thermostat Range

On Off

86001-01-01150 Cubic in.

or Less150 Cubic in.

or Less

120 500 1 4.2 80°F (27°C) 100°F (38°C)

86001-01-02 120 500 1 4.2 100°F (38°C) 120°F (49°C)

86001-01-03 120 500 1 4.2 120°F (49°C) 140°F (60°C)

86001-02-01

350 Cubic in. or Less

200 Cubic in. or Less

120 1000 1 8.4 80°F (27°C) 100°F (38°C)

86001-02-02 120 1000 1 8.4 100°F (38°C) 120°F (49°C)

86001-02-03 120 1000 1 8.4 120°F (49°C) 140°F (60°C)

86001-03-01 240 1000 1 4.2 80°F (27°C) 100°F (38°C)

86001-03-02 240 1000 1 4.2 100°F (38°C) 120°F (49°C)

86001-03-03 240 1000 1 4.2 120°F (49°C) 140°F (60°C)

86001-04-01

350-500 Cubic in. or Less

200-300 Cubic in.or Less

120 1500 1 12.5 80°F (27°C) 100°F (38°C)

86001-04-02 120 1500 1 12.5 100°F (38°C) 120°F (49°C)

86001-04-03 120 1500 1 12.5 120°F (49°C) 140°F (60°C)

86001-05-01 240 1500 1 6.3 80°F (27°C) 100°F (38°C)

86001-05-02 240 1500 1 6.3 100°F (38°C) 120°F (49°C)

86001-05-03 240 1500 1 6.3 120°F (49°C) 140°F (60°C)

86001-06-01

500-700 Cubic in. or Less

300-400 Cubic in.or Less

120 1800 1 15 80°F (27°C) 100°F (38°C)

86001-06-02 120 1800 1 15 100°F (38°C) 120°F (49°C)

86001-06-03 120 1800 1 15 120°F (49°C) 140°F (60°C)

86001-08-01 240 1800 1 8.3 80°F (27°C) 100°F (38°C)

86001-08-02 240 1800 1 8.3 100°F (38°C) 120°F (49°C)

86001-08-03 240 1800 1 8.3 120°F (49°C) 140°F (60°C)

a predetermined temperature range. This warm coolant helps keep the engine ready for instant operation. Racor ECH tank-type coolant heaters are mounted off the engine for long life and increased wattage output. Design is perfect for use with generator set applications

Note: Not for use as fuel heaters

Range of Wattage* Range of Voltage* Thermostat Range

400-5000 120-57580 to 100°F (27 to 38°C)

100 to 120°F (38 to 49°C)120 to 140°F (49 to 60°C)

* See chart below for availability.

Page 8: Heaters - RacorStore.Com · In-Tank Fuel Heaters Hot STK ... The internal coolant shut-off valve eliminates problems with over-heated fuel during hot weather operation and expensive

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Parker Hannifin CorporationFiltration Group Global Headquarters6035 Parkland BoulevardCleveland, OH 44124-4141T 216 896 3000, F 216 896 4021www.parker.com

North AmericaCompressed Air TreatmentFiltration & Separation/Balston242 Neck Road Haverhill, MA 01835-0723 T 978 858 0505, F 978 858 0625 www.parker.com/balston

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Purification, Dehydration and Filtration Division 4087 Walden Avenue Lancaster, NY 14086 T 716 685 4040, F 716 685 1010 www.airtek.com

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EuropeCompressed Air Treatmentdomnick hunter Industrial Dukesway, Team Valley Trading Estate Gateshead,Tyne & Wear England NE11 OPZ T +44 (0) 191 402 9000, F +44 (0) 191 482 6296www.domnickhunter.com

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Condition Monitoring Center Brunel Way Thetford, Norfolk IP 24 1HP England T +44 1842 763299, F +44 1842 756300www.parker.com/cmc

Process Filtration domnick hunter ProcessDurham Road, Birtley Co. Durham, DH3 2SF England T +44 (0) 191 410 5121, F +44 (0) 191 410 5312 www.domnickhunter.com

Asia PacificAustralia9 Carrington Road, Castle HillNSW 2154, AustraliaT +61 2 9634 777, F +61 2 9899 6184www. parker.com/australia

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Latin AmericaParker Comercio Ltda. Filtration Division Estrada Municipal Joel de Paula 900 Eugenio de Melo, Sao Jose dos Campos CEP 12225390 SP Brazil T +55 12 4009 3500, F +55 12 4009 3529 www.parker.com/br

Pan American Division - Miami7400 NW 19th Street, Suite AMiami, FL 33128T 305 470 8800 F 305 470 8808www.parker.com/panam

Africa Parker Hannifin Africa Pty Ltd Parker Place, 10 Berne Avenue, Aeroport Kempton Park, 1620 South Africa T +27 11 9610700, F +27 11 3927213www.parker.com/eu

© 2009 Parker Hannifin CorporationBulletin 7749 Rev B (September 2009)