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  • 8/11/2019 Heater Design Calculation

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    Insideradius(corroded) R 335.00 mm.

    Do 1756.00 mm.

    tm 40.000 mm.

    Internalpressure P 45.00 kg/cm2G

    Extermaldesignpressure Px 30.00 kg/cm2GStaticheadpressure Phd 0.00 kg/cm

    2G

    Designtemperature tem 110.00

    Corrosionallowance CA 0.00 mm.

    1 FULL

    Jointefficiency E() 1

    Shellmaterial

    Shelllength L 4500

    Max.allowablestress S 692 kg/cm2

    Modulusofelasticity@designtrmperture E 1765268 kg/cm2

    Pdoesnotexceed0.385SE45.0 < 0.385SE= 266.42 Kg/cm2

    #OK#

    Tdoesotexceed0.5R40.0 < 0.5R= 167.50

    mm. #OK#

    CylindershavingDo/tvalues Do/t > Do/t= #FROME 1#

    Tr1 22.67 mm.

    Tr2 22.67 mm.

    Tr3 40.00 mm.

    NOTE

    Circumferential Shell or tube-CNS9789 5.2

    43.9

    Minimumrequiredthickness,Tt1=(P+Phd)R/(SE-0.6(P+Phd))

    Minimumrequiredthickness(min.thickness>1.6mm)

    Minimumrequiredthicknessforextemalpressure(assu

    DESIGN DATA

    Outside diameter SHELL or TUBE of moninal thickness

    AssumeSHELLorTUBEthickness

    Radiograpexamination(1=FULL/2=SPOT)

    CALCULATION

    Exteral Shell5:39 AM9/5/2014 2

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    Ps

    6

    Kg/cm2g

    Pt 13.58 Kg/cm2g

    Temp.-SS Temp.-TS

    No. Description Material St(Kg/cm2) St/Sd

    1 SA106-B 1202 1

    2

    3

    4

    5

    6S

    Ph 7.50 Kg/cm2

    g

    TEST Kg/cm2

    g

    No. Description Material St(Kg/cm2) St/Sd

    1 TUBE SIDE SA312-312 1174 1

    2

    3

    4

    5

    6

    S

    Ph 16.98 Kg/cm2

    g

    TEST Kg/cm2

    g

    NOTE

    HYDOSTATIC TEST PRESSURE FOR SHEEL SIDE =1.25PS 1.00

    TUBE SIDE-CNS9788 11.6.3 (2)

    Sd(Kg/cm2)

    1174

    HYDOSTATIC TEST PRESSURE FOR SHEEL SIDE =1.25PS 1.00

    St=Max.allowablestressattesttemperature

    Sd=Max.allowablestressatdesgintemperature

    SHELL SIDE -CNS9788 11.6.3 (2)

    Sd(Kg/cm2)

    1202

    Design pressure

    SHELLSIDE

    TUBESIDE

    Design Temperature

    SHELLSIDETUBESIDE

    PNEUMATIC TEST5:39 AM9/5/2014 3

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    1.CNS9788KEY

    2.

    DESIGNPRESSURE16.8

    kg/cm2g

    10.5

    kg/cm2g

    DESIGNTEMPERATURE165 280

    MAX.OPERATINGPRESSURE12.4

    kg/cm2g

    3.5

    kg/cm2g

    MAX.OPERATINGTEMPERATUR135 146

    HYDROSTATICTESTPRESSUR25.2

    kg/cm2g

    15.75

    kg/cm2g

    335 mm. 335 mm.

    RADIOGRAPHYEXAMIATION

    JOINTEFFICIENCY

    CORROSIONALLOWANCE 3 mm. 3 mm.MIN.DESIGNMETALTEMPERATURE

    IMPACTTEST

    POSTWELDHEATTREATMENT

    INSULATION

    FLUID

    NUMBEROFPASSES

    EMPTYWEIGHT

    FULLOFWATERWEIGHT

    VOLUME1.27

    M

    3

    0.56

    M

    3

    HEATINGSURFACE

    LETHALDESIGN

    Material

    St(Kg/cm

    2

    ) Sd(Kg/cm

    2

    )

    St/Sd

    SHELLS SA516-70 1230 1230 1.00

    CHANNELS SA516-70 1230 1230 1.00

    CAP --

    TUBESHEETS SA516-70 1230 1230 1.00

    CHANNELFLANGES SA105 1230 1230 1.00

    TUBES SA179 1670 1670 1.00

    NOZZLEFLANGES(Shellside)

    NOZZLENECKS(Shellside)

    NOZZLEFLANGES(Tubeside)

    NOZZLENECKS(tubeside)

    MATERIAL SPECIFICATION

    kg.

    124 m

    2

    NA

    kg.

    1.00 1.00

    NO

    NA

    DESIGN DATA

    DESIGNCODECNS9788

    SHELL SIDE TUBE SIDE

    INSIDERADIUS(corroded)R

    FULL FULL

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    R 335.00 mm.

    Nominalthickness tm 12.00 mm.

    Designpressure P 16.80 kg/cm2

    Staticheadpressure Phd 0.00 kg/cm2

    Designtemperature tem 165 Corrosionallowance CA 3.00 mm.

    1

    Jointefficiency E() 1

    Shellmaterial

    Max.allowablestress S 1230 Kg/cm2

    Pdoesnotexceed0.385SEP 16.8 < 0.384SE= 473.55 Kg/cm2

    #OK#

    Tdoesotexceed0.5RT 12.0 < 0.5R= 167.50 mm. #OK#

    Tr1 4.61 mm.

    Tr2 4.61 mm.Tr 4.61 mm.

    Td 7.61 mm.

    MAWP 20.72 Kg/cm2

    CONCLUSTION

    7.61 mm.

    12.00 mm.

    Pdoesnotexceed0.665SEP 16.8 < 0.665SE= 817.95 Kg/cm2

    #OK#

    Tdoesotexceed0.356RT 12.0 < 0.356R= 119.26 mm. #OK#

    Tr1 2.28 mm.

    Tr2 2.28 mm.

    Tr 2.28 mm.

    Td 5.28 mm.

    MAWP 65.74 kg/cm2G

    CONCLUSTION

    5.28 mm.

    12.00 mm.

    NOTE

    #SUFFICIENT#

    Minimumrequiredthickness(min.thickness>1.6mm)

    Minimumrequiredthickness,Tr=Maxof{Tr1,Tr2}

    Designthickness,Td=Tr+CA

    MAWP=(tm-CA)2SE/(R+0.2(tm-CA))-Phd

    The design shell thickness of

    Selecting the nomial thickness of

    The design shell thickness of

    Selecting the nomial thickness of

    #SUFFICIENT#

    Spherical Shells CNS9789 3.3

    Minimumrequiredthickness,Tt1=(P+Phd)R/(2SE+0.4(P+

    Circumferential Shell or tube CNS9789 3.2

    Minimumrequiredthickness,Tt1=(P+Phd)R/(S*E-0.6(P+

    Minimumrequiredthickness(min.thickness>1.6mm)Minimumrequiredthickness,Tr=Maxof{Tr1,Tr2}

    Designthickness,Td=Tr+CA

    MAWP=(tm-CA)SE/(R+0.6(tm-CA))-Phd

    DESIGN DATA

    Inside radius(corroded)

    Radiograpexamination(1=FULL/2=SPOT) FULL

    SA516-70

    CALCULATION

    Shell5:39 AM9/5/2014 CNS calculation 5

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    R 335.00 mm.

    Nominalthickness tm 10.44 mm.

    Internalpressure P 16.80 Kg/cm2G

    Staticheadpressure Phd 0.00 Kg/cm2

    GDesigntemperature tem 165.00

    Corrosionallowance CA 3.00 mm.

    Typeofhead(1=Ellipsidal/2=Torispherical) 1

    2

    Jointefficiency E() 1

    Shellmaterial

    Max.allowablestress S 1230 Kg/cm2

    Tr1 2.29 mm.

    Tr2 2.29 mm.

    Tr 5.29 mm.

    15.00 %

    8.82 mm.

    Finalcenterlineradius Rf 35.00 mm.

    Originalcenterlineradius=infinityforflatplate Re infinity mm.

    %Extremefiberelongation=(75*tm(1-Rf/Re)) 0.2237143 > 0.05 #OK#

    MAWP 45.60 Kg/cm2G

    CONCLUSTION

    The design shell thickness of 5.29 mm.

    Selecting the nomial thickness of

    10.44

    mm.

    Tr1 4.04 mm.

    Tr2 4.04 mm.

    Tr 7.04 mm.

    15.00 %

    7.10 mm.

    Finalcenterlineradius Rf 35.00 mm.

    Originalcenterlineradius=infinityforflatplate Re infinity mm.

    %Extremefiberelongation=(75*tm(1-Rf/Re)) 0.2237143 > 0.05 #OK#

    AW 30.79 kg/cm2G

    CONCLUSTION

    Designthicknessshallnotexceedthicknessafterformin #SATISFACTORY#Check extreme fiber eiongation for exemption of heat treatment after forming CNS 97888.6(7)

    MAWP=(tm-CA)2SE/(1.77Di+0.2(tm-CA))-Phd

    Torispherical CNS9789 4.2

    Minimumrequiredthickness,Tt1=1.77(P+Phd)Di/(2SE+0.2(P+Phd))

    Minimumrequiredthickness(min.thickness>1.6mm)

    Design thickness , Tr=Max.{Tr1,Tr2}+CA

    %Reductionafterforming=>Assumetobe

    Thicknessafterforming=Tr+CA/(1-%)

    Thicknessafterforming=Tr+CA/(1-%)

    Designthicknessshallnotexceedthicknessafterformin #SATISFACTORY#

    Check extreme fiber eiongation for exemption of heat treatment after forming CNS 97888.6(7)

    MAWP=(tm-CA)2SE/(Di+0.2(tm-CA))-Phd

    SUFFICIENT

    CALCULATION

    Ellipsoidal Head CNS9789 4.3

    Minimumrequiredthickness,Tt1=(P+Phd)Di/(2SE-0.2(P+Phd))

    Minimumrequiredthickness(min.thickness>1.6mm)

    Design thickness , Tr=Max.{Tr1,Tr2}+CA

    %Reductionafterforming=>Assumetobe

    DESIGN DATA

    Insideradius(corroded)

    ELLIPSOIDAL HEAD 2:1

    Radiograpexamination(1=FULL/2=SPOT) SPOT

    Head5:39 AM9/5/2014 CNS calculation 6

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    The design shell thickness of 7.04 mm.

    Selecting the nomial thickness of 10.44 mm.

    NOTE

    SUFFICIENT

    Head5:39 AM9/5/2014 CNS calculation 7

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    DESIGN DATA

    Shellsideinternalpressure(negatibesignifvacuum) Ps 16.8 kg/cm2G

    Tubesideinternalpressure(negatibesignifvacuum) Pt 10.5 kg/cm2G

    ShellsideinternaldesignTem. Temp-S 165

    TubesideinternaldesignTem.Temp-T

    280

    Shelloutsidediameter Ds(Do) 694 mm.Shellthickness Ts(ts) 12 mm.

    Shellinsidediameter(corrodedcodition) Di(G) 670 mm.

    Insidecorrosionallowanceofshell Cas 3 mm.

    Tubeoutsidediameter Dt 19.05 mm.

    Tubethickness Tt 2.11 mm.

    Tubepitch Pit 25.4 mm.

    Tubelength L 4800 mm.

    Numberoftube N 207

    Tubepatter(2=Square/1=Triangular) 2

    Outsidediameterofthetubesheet A 830 mm.

    Corrosionallowanceoftubesheet Cats 3 mm.Nominalthicknessoftubesheet h 80 mm.

    Assumetubesheetthickness Tass 58 mm.

    MATERIAL SPECIFICATION

    TUBESHEET Material

    Max.allowablestressatdesignmetaltemperature Sts 1670 kg/cm2

    ElasticmodulusoftubesheetatmetaltemperatureE

    2070000 kg/cm2

    SHELL Material

    Elasticmodulusofshellatmeanmetaltemperature Es 2070000 kg/cm2

    TUBE Material

    Elasticmodulusoftubeatmeanmetaltemperature Et 2070000 kg/cm

    2

    CALCULATION

    K=EsTs(Ds-Ts)/(EtTtN(Dt-Tt)) K 1.106

    Fq=0.25+(F-0.6)(300TsEs/(KLE)(Di/Tass)3)0.25

    Fq(Fg) 2.524

    F=(17-100(TsDi))/15(Max1-Min8) F 1.000

    J=1forshellwithoutexpansionjoint J 1

    s=coefficientofthermalexpansionoftheshell s 6.513E-06 (1/)

    t=coefficientofthermalexpansionofthetubes t 6.698E-06 (1/)

    Tm=shellmeanmetaltemperature Tm 165

    tm=tubemeanmetaltemperature tm 280

    Differentialmetalgrowth,dL=L(tes(Tm-70)-tet(tm-70)) dl -3.782 mm

    Pd=4JEsTs(dl/Lt)/((Ds-3Ts)(1+JKFq) Pd(Pe) -31.90 kg/cm2

    Mo=Totalmomentactingunderoperatingconditions Mo 20961804.7 kg-mm

    Mg=Totalmometactingunderbolting-upconditions Mg 10169837.3 kg-mm

    Pbt=620Mo/(F2Di

    3)

    Pbt 43.21 kg/cm2

    Pbs=620Mg/(F2Di

    3)

    Pbs 20.96 kg/cm2

    SA516-70

    SA516-70

    SA179

    1.FACTOR

    2.EQUIVALENT DIFFERENTIAL EXPANSION PRESSURE

    CNS9792-5.5(1)

    3.EQUIVALENT BOLTING PRESSURE

    CNS9792-5.5(2)

    Tubesheet5:39 AM9/5/2014 CNS calculation 8

    http://localhost/var/www/apps/tmp/CNS9788HEATER%E8%A8%88%E7%AE%97%E7%AF%84%E4%BE%8B/typical%20simply%20tubesheet.bmphttp://localhost/var/www/apps/tmp/CNS9788HEATER%E8%A8%88%E7%AE%97%E7%AF%84%E4%BE%8B/typical%20simply%20tubesheet.bmp
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    fs=1-N(Dt/Di)2 fs 0.8327

    Ps'=Ps(0.4J(1.5+K(1.5+fs/(1+KFq))) Ps' 8.23 kg/cm2

    1.1P=(Ps'-Pd)/2 20.07 kg/cm2

    1.2P=Ps' 8.23 kg/cm2

    1.3P=Pbs 20.96 kg/cm2

    1.4P=(Ps'-Pd-Pbs)/2 9.58 kg/cm2

    1.5P=(Pbs+Pd)/2 -5.47 kg/cm2

    1.6P=(Ps'-Pbs) -12.73 kg/cm2

    ft=1-N((Dt-2Tt)/Di)2

    ft 0.8985848

    Pt'=Pt(1+0.4JK(1.5+ft)/(1+JKFq) Pt' 4.75 kg/cm2

    2.1P=(Pt'+Pbt+Pd)/2 8.02911888 kg/cm2

    2.2P=Pt'+Pbt 47.96 kg/cm2

    3.1P=Pt'-Ps'+Pbt 39.73 kg/cm2

    3.2P=(Pt'-Ps'+Pbt+Pd)/2 3.91411888 kg/cm2

    3.3P=Pbs 20.96 kg/cm2

    3.4P=(Pbs+Pd)/2 -5.46929027 kg/cm2

    3.5P=Pt'-Ps' -3.48 kg/cm2

    3.6P=(Pt'-Ps'+Pd)/2 -17.6914625 kg/cm2

    3.7P=Pbt 43.21 kg/cm2

    The greatest absolute value of Max.P{1.1-3.7} P

    47 96

    kg/cm2

    =1-0.907/(Pit/Dt)2or1-0.785/(Pit/Dt)

    2

    0.5584375

    Tcal=FDi/3(P/(nSts))0.5

    Tcal(t1) 5 647 mm

    Effectivedesignpressureforshearformular Ph ? kg/cm2

    Ph/Sts

    1.6(1-Dt/Pit)2

    CheckifPh/Sts

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    E-730

    Outsidediameterofflange A 3217 mm

    Insidediameterofflange(corroded) B 3000 mm

    Bolt-circlediamter C 3176 mm

    Numberofbolt n 128 set

    Sizeofbolt Db 19.05 mmCrosssectionareaperabolt Ar 195.00 mm

    2

    Outsidediameterofgasket do 3142 mm

    Widthofgasketusedtodeterminethebasicgasketseating N 12.5 mm

    Thicknessofgasket Tg 4 mm

    Thicknessofhubatsmallend go 16 mm

    Thicknessofhubatbackofflange g1 48 mm

    Tublength h 98 mm

    Corrosionallowance CA 3 mm

    Intermaldesignpressure P 4.2 Kg/cm2G

    Flange thickness

    t 121 mm

    Max.allowablestressatdesigntemprtature Sfb 1406 Kg/cm2

    Max.allowablestressatatmtemprtature Sfa 1406 Kg/cm2

    Gasketorjointcontact-surfaceunitseatingload y 7.1 Kg/cm2

    Gasketfactor m 4.25

    Allowableboltstressatdesigntemperature Sb 1757 Kg/cm2

    Allowableboltstressatatmtemperature Sa 1757 Kg/cm2

    K 1.072FactorinvolvigK T 1.887

    U 30.363

    Y 27.630

    Z 14.342

    Factorho=(Bgo)0.5

    ho 219.089 mm

    g1/go= 3.000

    h/ho= 0.447

    V 0.146

    F 0.810

    f 3.940

    Factord,d=(u/v)hogo2

    d 11663983.8 mm3

    Factore,e=F/ho e 0.004 1/mmFactorL,L=(te+1)/T+t

    3/d L 0.919

    Basic gasket seating width , bo=N/2

    bo 6.25 mm

    b 6.30 mm

    ?

    6.25

    Diameteratlocationofgasketloadreaction G 3129.50 mm

    Wm1 345012.87 Kg

    Factorforintergraltypeflages,F5

    Hubstresscorrosionfactorintegraltypeflanges,f4

    2.BOLT LOADS(CNS9791-3.3)--

    Effectivegasketorjointcontactsurfaaceseatingwidth

    b=0.5(bo)0.5forbo>6.35mm(0.25in)orb=boforbo

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    Wm1=0.785G2P+2b3.14159mP

    Wm2 436277.51 Kg

    Wm2=3.14159bGy

    Fortheoperatingconditions..

    Totalhydrostaticendforce,H=0.785G2P H 322900.61 Kg

    Hydrostaticendforceonareainsideofflange,HD=0.785B2P HD 296877.42 Kg

    HT=H-HD HT 26023.19 Kg

    GasketloadHG=Wm1-H HG 22112.26 Kg

    R=(C-B)/2-g1 R 40.000 mm

    Hd 64.000 mm

    Ht 55.625 mm

    Hg 23.250 mm

    MD 19000154.88 kg-mm

    MG 514110.16 kg-mm

    MT 1447539.67 kg-mm

    TotalflangemomentfortheoperatingconditionsMo=MD+MG+MT Mo 20961805 kg-mm

    Am1 19636.5 mm2

    Am2 24830.8 mm2

    Am 24830.8

    mm2

    Ab 24960.0 mm2

    W

    g

    437412.4 kg

    Mg 10169837.3 kg-mm

    Longitudinalhubstress,SH=fMo/(Lg12B) SH1 1300.330 Kg/cm

    2

    Longitudinalhubstress,SH=fMg/(Lg12B) SH2 630.869 Kg/cm2

    Radialflangestress,SR=(1.33te+1)Mo/(Lt2B) SR1 82.837 Kg/cm

    2

    Radialflangestress,SR=(1.33te+1)Mg/(Lt2B) SR2 40.189 Kg/cm

    2

    ST1 (1187.943) Kg/cm2

    ST2 (548.335) Kg/cm2

    SHismotgreaterthen1.5*Sf SH= 1300.330 < 1.5*Sf= 2635.5 Kg/cm2

    SRisnotgreaterthenSf SR= 82.837 < Sf= 1757 Kg/cm2

    STisnotgreaterthenSf ST= (548.335) < Sf= 1757 Kg/cm2

    (SH+SR)/2isnotgreaterthenSf = 691.584 < Sf= 1757 Kg/cm2

    (SH+ST)/2isnotgreaterthenSf = 375.997 < Sf= 1757 Kg/cm2

    t1 81.62 mm

    t2 117.18 mm

    Tm 120.18 mm

    120

    mm.

    121 mm.

    NOTE

    Therequiredforthenotopertingconditionst1

    Therequiredfortheopertingconditionst2

    Designthicknessofflange,Tm=Mix.{t1,t2}+CA

    The design thickness of flange is

    Therefore the norminal thickness used of

    #SUFFICIENT#

    4.CALCULATION OF FLAGE STRESSES

    (CNS9791-3.5)

    Tangentialflangestress,ST=YMo/(t2B)-ZSR1

    Tangentialflangestress,ST=YMg/(t2B)-ZSR2

    5.CHECKED CODITIONS(CNS9791-3.6)

    #ALL CONDITIONS ARE SATISFACTORY#

    6.MIX. USED THICKNEES OF FLANGE

    Totalcross-sectionalareaofboltsatrootofthreadrequiredfortheopertingconditions

    Totalcross-sectionalareaofboltsatrootofthreadrequiredforgasterseating

    Totalrequiredcross-sectionalareaofbolts,takenasthegreaterofAm1andAm2

    Cross-sectionareaoftheboltsusingtherootdiameterofthethread

    Flangdesignboltload,Wg=(Am+Ab)Sa/2

    Totalflangemomentforgasketseating,Mg=Wg(C-G)/2

    RadialdistancefromtheboltcircletothecircleonwhichHTacts=(R+g1+hG)/2

    RadialdistancefromgasketloadreactiontotheboltcirclehG=(C-G)

    ComponentofmomentduetoHD,MD=HDHd

    ComponentofmomentduetoHG,MG=HGHg

    ComponentofmomentduetoHT,MT=HTHt

    3.2For gasket seating

    Minrequiredboltloadforgasketseating

    3.FLANGE MOMENT(CNS9791-3.4)

    Differencebetweentotalhydrostaticendforceandthehydrostaticendforce

    3.1For intergral flange

    RadialdistancefromBCDtopointofintersectionofhubandhubflan

    RadialdistancefromtheboltcircletothecircleonwhichHDacts=R+0.5g1

    Bolted flange5:39 AM9/5/2014 11

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    ITEM N1

    Nominalpipesize 2"SCH10 NPS

    Outsidediameter Do 60.3 mm.

    Thicknessofnozzle Tn 5.54 mm.

    ThicknessofSTDwallpipe T(STD) 3.91 mm.

    Corrosionallwannceofnozzle Can 3 mm.

    Materialofnozzle SA106-B

    Max.allowablestressofnozzle Sn 1202 kg/cm2g

    Jointefficiencyofnozzle En 1

    Internaldesignpressure P 6 kg/cm2g

    Desingtemperature degree 70

    Locationtobeattached Shell -

    Outsidediameterofvessel 219.1 mm.

    Nominalthicknessofvessel 6.35 mm.

    Corrosionallwannceofvessel Cas 3 mm.Max.allowablestressofvessel Sv 1202 kg/cm

    2g

    Jointefficiencyofvessel Es 1

    RequiredthicknessofnozzleTrn=PR/(SE-0.6P)Trn

    0.12 mm.

    Tr1=Trn+Can Tr1 3.12 mm.

    Requiredthicknessofseamlessshellorhead Tr 0.52 mm.

    Tr2=Tr+Cas Tr2 3.52 mm.

    Min.thicknessaccordingtoCNS9788 6.1.5+Cas Tr3 4.60 mm.

    ThegreaterofMin.{Tr2,Tr3} Tr4 4.60 mm.

    Min.thicknessofSTD.wallpipeTm1=T(STD)0.875 Tm1 3.42 mm.

    Tr5=Tm1+Can Tr5 6.42 mm.

    ThelesserofTr4orTr5 Tr6 4.60 mm.

    ThegreaterofMin.{Tr1,Tr6} Trq 4.60 mm.

    Tn'=Tn0.875 Tn' 4.85 mm.

    DESIGN DATA

    NOZZLE

    CALCULATION

    Nozzle Neck Thickness CNS9788 6.9.2

    If Tn' >Trq ,The nozzle neck thickness is adequate #ADEQUATE#

    12

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    ITEM N2

    Outsidediameter Dn 320.1 mm.

    Thicknessofnozzle tn 60.2 mm.

    Corrosionallwannceofnozzle Can 0 mm.

    MaterialofnozzleMax.allowablestressofnozzle Sn 1103 kg/cm

    2g

    Jointefficiencyofnozzle En 1

    Internaldesignpressure P 45 kg/cm2g

    Materialofvessel

    Outsidediameterofvessel Ds 755.5 mm.

    Nominalthicknessofvesselt

    39.75 mm.

    Corrosionallwannceofvessel Cas 3 mm.

    Max.allowablestressofvessel Sv 1103 kg/cm2g

    Jointefficiencyofvessel Es 1

    Thicknessrequiredofshell,Tr=PR/(SvEn-0.6P) Tr 14.14 mm.

    Thicknessrequiredofnozzle,Trn=PR/(SnEs-0.6P) Trn 4.18 mm.

    TotalareaofreinforcementrequiredA=dTrF+2TnTrF(1-fr1 A 4524.83 mm2

    A11=d(Est-ftr)-2tn(Est-ftr)(1-fr1) A11 8199.14 mm2

    A12=2(t+tn)(Est-Ftr)-2tn(Est-Ftr)(1-fr1) A12 5120.30 mm2

    A1=Max.{A11,A12} A1 8199.14 mm2

    A21=5(tn-trn)fr2t A21 11134.79 mm2

    A22=5(tn-trn)fr2tn A22 16863.26 mm2

    A2=Min.{A21,A23} A2 11134.79 mm2

    A5=(Dp-d-2tn)tefr3 A5 0.00 mm2

    If A'=A1+A2+A3+A41+A43+A5>A,Opening is adequately A' 19333.93

    mm2

    A'>A

    (5)Cross-sectional area of various welds available as reinforcement

    #ADEQUATELY#

    DESIGN DATA

    FACTOR

    CALCULATION

    Reinforement required for openings in shell CNS9790 3.1

    (1).Area in excess thickness in the vessel wall available for reinforcement

    (2).Area in excess thickness in the nozzle wall available for reinforcement

    CNS calculation 13

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    14/14

    Ps 16.8

    Kg/cm2g

    Pt 10.5 Kg/cm2g

    Temp.-SS Temp.-TS

    SHELL

    TUBESHEEL

    TUBE

    FLANGE

    NOZZLE

    STUD BOLT

    CHANNEL

    PIPE

    No. Description Material St(Kg/cm2) St/Sd

    1 SA516-70 1230 1

    2

    3

    4

    5

    6

    S

    Ph 25.20 Kg/cm2

    g

    TEST Kg/cm2

    g

    NOTE

    HYDOSTATIC TEST PRESSURE FOR SHEEL SIDE =1.5PS 1.00

    St=Max.allowablestressattesttemperature

    Sd=Max.allowablestressatdesgintemperatureSHELL SIDE -CNS9788 11.6.2 (2)

    Sd(Kg/cm2)

    1230

    Design pressure

    SHELLSIDE

    TUBESIDE

    Design Temperature

    SHELLSIDETUBESIDE

    HYDOSTATIC TEST5:39 AM9/5/2014 14