heat management solutions for upstream sector ilie.pdf · heat management solutions for . upstream...

Tyco Thermal Controls ©

2010

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Heat Management Solutions for

Upstream Sector

Valentin ILIE

• Tyco Thermal Controls

• Upstream Heat Management Solutions

• Overview

Down Hole Heaters

Bottom Hole Heaters

Pipeline Heat Tracing

o Conventional Electrical Heat Tracing

o Long Lines Heat Tracing

o Skin Effect Tracing

TracLoc Insulation System

Temperature Control & Monitoring Systems

• Heat Management – Capabilities & Resources

2

Contents

Tyco Thermal Controls

Part of Tyco International

World leader in electronic security products and services, helping to

protect nearly nine million commercial, government and residential customers

World’s largest manufacturer of flow

control products and heat-tracing solutions for the oil and gas, power, food and beverage, chemical, water

and other process industries

Flow Control Fire Protection

Leading provider of fire detection, sprinkler,

suppression, special-hazard and emergency

communications solutions, and fire suppression,

building products and life safety products

Security Solutions

Tyco International


Part of Tyco Flow Control

Global leader in flow control products and services

Products include valves, actuators and controls, focus on extreme pressure and temperature and severe service needs

A leading global provider in heat-tracing solutions

Turn-key heat management systems for industrial, commercial and residential products.

Thermal Controls Water & Env. Solutions

Strong regional presence with products and services for water systems

Delivery, transport, storage and treatment of water

Valves & Controls

Tyco Flow Control

5

• Global Revenue of more than $700M

• A global leader in electric heat-tracing systems for

industrial, commercial, residential and

infrastructure markets

• A portfolio of trusted brands

• Full turnkey solutions across our product portfolio

for end customer life cycle support

• Global presence: 50 locations globally, including 6

manufacturing facilities & 6 engineering centers

• More than 3,000 employees in 50 locations

• Headquarters – Houston, TX


Highlights

6

Trenton, Ontario

Menlo Park and Redwood

City, CA

Edmonton, Alberta

Mumbai & Delhi, India

Leuven, Belgium EMEA/India

Headquarters

Shanghai, China Asia-Pacific

Headquarters

Huzhou, China

Houston, TX Global Headquarters

Washington, UK

Ploiesti, RO


Global Operations

7

DHH / BHH Long Lines Heating STS

Tank Heating Systems

TracLoc

Heat Tracing Power Distribution System

Cryogenic Base Tank

Pipe, Vessel & Tank Thermal Insulation Systems

Leak Detection Systems

Ramp Heating

Temperature Control and Monitoring Systems

Conventional EHT

Upstream Heat Management Solutions

Overview

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Viscosity reduction can generates increased

production rates

1. Heavy Oil High viscosity oil will not pump consistently and may plug production tube or cause problems with downhole pumps. In permafrost (e.g. Alaska) it cools at top of well

2. Hydrate Formation Hydrates can form when pressure temperatures decrease plugging the flow line

3. Paraffin Precipitation High Paraffin containing oil forms wax deposits as oil cools through the flow line.

Benefits of heating crude • lowers oil viscosity • eliminates hydrates • prevents wax buildup

Alaska North Slope Installation


Down Hole Heaters / Bottom Hole Heaters

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PetroTrace-DHSX™ (Applications up to 302°F/150°C)

• Production Tube Heating for Enhanced Oil Recovery (EOR) • Externally Installed with Channel and Banding

Mineral Insulated Cable (Applications up to 1022°F/550°C)

• Production Tube Heating for EOR • External or Internal Installation

STS Skin Effect (Applications up to 482°F/250 C)

• Production Tube Heating for EOR • Intra-Well Pad Pipe Heating • Transportation Pipe Heating


DHH / BHH

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Engineering and System design capabilities Well modeling calculations used to determine thermal requirements conditions Optimize design to use most suitable downhole heater based on specific well characteristics System integrator

Engineering, Design and Modeling


DHH / BHH

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Power distribution panel Transformer Power cable Power connection Heating cable Feed-through system Channel and straps End termination

Casing

Production tube

PetroTrace™ DHSX

Panel & Transformer

Power Cable

End Termination

Power Connection

Heater in Channel

Cold Lead

Upper electrical Connector

Electrical Penetrator

Tubing Hanger

Lower electrical Connector

Wellhead

Production Tube

Tubing hanger

bowl


DHH / BHH - Architecture


Conventional Heat Tracing

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A full range of thermal technologies for a wide range of applications

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Heat Transfer Insulated Wire

Steel Heat Tube

Pipe

System Configuration

STS Systems Generate Heat Via the Skin Effect Principle Using: • Rugged, thick-walled ferromagnetic “Heat Tube” to generate the heat • STS conductor to safely deliver energy into the system

Each System is Fully Engineered by Tyco Thermal Controls


STS Skin-Effect Heating Systems

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• Onshore Longline heating: • Each system is custom engineered by Tyco

Thermal Controls to match heat loss. • Local content – heat tube can be installed on

pipeline at site using local labour. • For optimum system performance & reduced

construction time, Tyco Thermal Controls supplies pre-insulated pipe.

• Suitable for new or existing pipelines – can be retrofitted.

• STS™ systems generate heat using the “skin-effect principle”.

• Efficient heating system due to low power consumption.

• Lowest cost & safest heat management system available.



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• Onshore Longline heating: • Low, medium or high voltage supply

• Up to 33 kV • Maintain temperature: 392 oF (200 oC) • Max. Exposure Temp up to 482 oF (250 oC) • Power output to 49.2 w/ft (150 w/m) • Max circuit length up to 15 miles (25 kms)

• System Components: above grade • Custom transformer • Custom Power distribution /control panel • Skin (STS) effect power wire • Ferromagnetic heat tube • Power, end and pull connection boxes



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• Prefabricated vertical lock seam tank insulation system.

• High wind resistance • Panels are pre-designed - no

restriction on tank shape or size. • Construction schedules are

reduced as scaffolding is not required for installation.

• Local content – can be manufactured at site using local labour.


TracLoc

The advanced multi-circuit control, monitoring and power distribution systems for heat-tracing applications

• Inherent ground fault protection

• Class 1 Div.2 Gr. ABCD available

• European Approvals • Wide range of

temperature control options

• LED display • Alarm output • Auto-cycle ( up to 250h)

• Communication options

• Random start

• Programmable breaker sizing

• Programmable switch rating

• Adaptive soft-starting

• Over current trip

• Switch failure

• TS failure

• Contactor count

DigiTrace C&M Systems: Advantages

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Control, Monitoring and Power Distribution

Safety is our number one concern. We are recognized as a leader in the industry in safety performance by consistently challenging the norm through safety innovations including training and motivational programs.

Heat Management - Capabilities & Resources

Safety

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Providing a heat tracing system means more to us than just supplying a heat source for your application.

We manage the heat you need

We are a HMS (Heat Management System) Specialist Tracer Turnkey Solutions Provides:

• HMS Engineering and Design • Procurement of HMS Materials • Project Management and Project Tracking • Installation and Commissioning of Heat Tracing

Systems Our Core Expertise is Focused on Reducing Total Installed, Operating & Maintenance Costs by Providing:

• Front End “Optimized” and IFC Designs • Best in Class Heat Tracing Products • Safe, Experienced Installers • Proven Turnkey Expertise


Highlights

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• Front End Engineering and Post Sales Technical Support

• Project Management

• Design and Engineering

• 3rd Parties Procurement and Integration

• Factory Acceptance Test

• Site Installation

• Customer Site Acceptable Test

• Training and Technology Transaction

• Warm Pipe Warranty


Turnkey Solutions

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We believe every project requires a solution-oriented mindset from a service / product provider. Early involvement offers optimization opportunities to reduce the total installed cost of your heat-tracing system.


Project Optimization

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• Global Reach

• Fully Compatible with all 3D

Modeling Systems

• Superior Quality of Deliverables

• Fast & Effective Change

Management

• Reduces Total Project Installed

Cost

• Gets Plants On-line On Time


TRACERLYNX 3D - HMS Software

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Heat Management Solutions for Upstream

Summary

• Safety focused

• Front End Engineering and Post Sales Technical Support

• Design and Engineering

• Procurement of HMS Materials

• Project Management and Project Tracking

• Installation and Commissioning of Heat Tracing Systems

• Optimized & Predictable TIC &TOC

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Heat Management Solutions for Upstream

Questions ?

heat management solutions for upstream sector ilie.pdf · heat management solutions for . upstream...

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