Health and Safety

Fork Lift Trucks

Health and Safety Awareness

Adams Burt (H&S) Ltd

Situations?

Working Safely

Some thoughts to get started...

"One of the most dangerous things you can do is turn up for work!"

Dr Michael V. Manning

H&S Awareness Course

Purpose

To help raise awareness of Health and Safety when using an FLT

NOT to teach you how to drive it!!!

Introduction

Fork lift trucks are found in a variety of situations in all types of industries.

Unfortunately, they also feature prominently in work place accidents.

The Problem

Each year there are approximately 8000 reportable accidents involving fork lift trucks.

This is about 1/3 of all transport related accidents at work

These injuries, some of which are fatal, create untold suffering for the victims and their dependents.

Reasons for the Problem

Generally these accidents result from:• lack of operator training and awareness• Lack of co-worker awareness (a well known FLT manufacturer recently stated that

60% of injuries/fatalities are sustained by co-workers) • poor maintenance • no safe systems of work regarding lift

truck operations

Main Risks

The main risks associated with FLTs are:Being struck by an FLTThe FLT rolling overDriver being struck by falling itemsPassengers falling out Unauthorised start up Inadequate brakingRestricted driver visibility

Struck by a Truck

In the UK in 2001 three people were killed and 67 injured when struck by a Fork Lift Truck

Training

Most training concentrates on driver safety but we also need to be pro-active in ensuring the people around us are aware of the risks

One thing to remember – any pedestrian getting into an argument with an FLT is almost certainly bound to lose

Working at Height

Safe Working Platform!

MoralDuty of CarePhysical and Emotional pain and ill healthStaff Morale

LegalEnforcement and ProsecutionCivil Law

FinancialCosts of accidentsLoss of trade

Accident Prevention

The Law – Lifting Operations

A number of different laws apply to working with FLTs – the main ones are:

Health & Safety at Work Act Management of H&S at Work Regulations Provision & Use of Work Equipment Lifting Operations and Lifting Equipment Workplace Health Safety & Welfare Personal Protective Equipment

Enabling Act

• VDU Regulations• Work Equipment• COSHH• PPE• Manual Handling• Management of H&S at Work

Health & Safety at Work Act

Section 2 “…employers duty to ensure so far as is reasonably practicable the health safety and welfare at work of all employees”.

Section 3 “…employers duty to ensure so far as is reasonably practicable that persons not in his employment but who may be affected are not exposed to risks to health and safety”.

Health & Safety at Work Act

Section 4 “.. duty of each person who has control of premises to ensure as far as reasonably practicable the premises and any substances or equipment in them is safe and without risks to health”

Health & Safety at Work Act

Section 7 “ employees must take reasonable care of themselves and others by virtue of what they do or neglect to do and without risks to health”

Employees must co-operate with their employer in fulfilling legal requirements

Section 8 “no person shall intentionally or recklessly interfere with or misuse anything provided in the interests of H&S”

Health & Safety at Work Act

MHSWR

Management of Health and Safety at Work

Regulations

Employers must

Assess risks to workforce (and others affected), includes young persons, pregnant women and women of childbearing age

Make arrangements to put appropriate measures in place including planning, controlling monitoring and reviewing

The appointment of a ‘competent person’

Management Regulations (1)

Management Regulations (2)

Employers must

Set up emergency procedures

Provide employees with information on health and safety matters

Ensure employees (including casuals) have adequate training

Management Regulations (3)

Employees must

Co-operate with the employer

Report faults, defects, unsafe procedures

Follow health and safety instructions

Assessmentof theRisk

Time Trouble Cost Physical difficulty

Reasonably Practicable

A balancing actNeed to consider the effort needed to makesafe – against the cost and possibility of injury

Work Equipment (1)

Equipment must be:

Suitable for use – FLT to suit job Take into account the conditions/hazards Used for intended purpose Maintained in good order Users trained and provided with

adequate instruction

Work Equipment (2)

No one to be carried on mobile work equipment unless designed for it

Suitable restraining system (Dec 2002) Equipped to reduce risk in case of rollover Prevention of unauthorised starting Device for braking or stopping If direct line of vision inadequate – devices to

improve vision

Lifting Equipment & Operations (1)

Employer must ensure equipment: Is of adequate strength Stable in use Every part of load and anything attached to it

and used for lifting is of adequate strength Marked with Safe Working Load Information indicating safe working load for

each configuration kept with FLT

Lifting Equipment & Operations (2)

Lifting operations must be: Properly planned Appropriately supervised Carried out in a safe manner

Lifting equipment must be Thoroughly Examined at least once every 12 months – more often if there are conditions which could cause deterioration and result in dangerous situations

Video

RoSPA - Accident Replay

Damage!

More Damage

Spot the Problem!

Day-to-Day Considerations

PedestriansDaily ChecksLifting & Transporting LoadsChargingDo’s & Don’ts

Pedestrians

SegregationFlashing BeaconReversing BeeperSide Mirrors

Safe Working Systems

Driver Maintenance

TyresOil levelsChainsBleeperLights

WaterSteeringMastBattery/iesHydraulic leaks

Daily Check to include:

Lifting & Transporting

Load weightLoad SecurityPalletsLifting

CapacityCheck Route

Overhead hazardsOther trafficTravelling load

positionSpeed limitLoading bays

Battery Charging

Well ventilated areaEye protectionEye wash facilitiesOverfilling batteries with water

Don’ts

Do Not: Allow people to walk under the load Leave a truck unattended with keys in ignition Carry passengers Drive forward if visibility impaired Operate truck with load raised - except at

very low speeds

Do’s

Do: Be careful with pedestrians Keep to the speed limits Sound horn at potential danger spots Stop before entering a building – sound horn

– enter Avoid violent breaking

Conclusion

Any Questions?

The End