headquarters (yct) : #167-45, jangyu-ro, gimhae-si ... profile... · zamil steel / saudi arabia ....

Headquarters (YCT) : #167-45, Jangyu-ro, Gimhae-si, Gyeongsangnam-do, Korea Tel. +82-55-342-4382 Fax. +82-55-342-4387 Factory(YCF) : #31-8, Anha-ro, 116beon-gil, Gimhae-si, Gyeongsangnam-do, Korea Tel. +82-55-724-9200 Fax. +82-55-724-0963

FLANGE TUBE SHEET NOZZLE BLIND SHELL PINTLE SHAFT CONNECTING ROD

Company Introduction - 3 Page Experience - 15 Page

Company History - 4 Page Manufacturing Process - 19 Page

Organization - 5 Page Manufacturing Facilities - 23 Page

Certificates - 6 Page Inspection Equipments - 29 Page

Main Products - 11 Page Quality & Environment Management Policy - 31 Page

Major Customers - 14 Page Quality Control Plan - 32 Page

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1. Company Introduction

▣ YOUNG CHANG TECH CO., LTD.

Company Name (Headquarters)

▣ #167-45, Jangyu-ro, Gimhae-si, Gyeongsangnam-do, Korea Tel. +82-55-342-4382 Fax. +82-55-342-4387

Address & Telephone

▣ YOUNG CHANG FORGING CO.,LTD

Company Name (Factory)

▣ #31-8, Anha-ro, 116beon-gil, Gimhae-si, Gyeongsangnam-do, Korea Tel. +82-55-724-9200 Fax. +82-55-724-0963

Address & Telephone

▣ Type of Business - Manufacturing ▣ Manufacturing Area - 1,600㎡ ▣ Warehous Area - 5,000㎡

▣ Type of Business - Manufacturing ▣ Manufacturing Area - 10,247㎡ ▣ Warehous Area – 16,500㎡

- 3 -

2. Company History History(Ⅰ) 1986 ~ 2005 1986. Established as Young Chang Machinery Co.

1990. Approved by Samsung Heavy Industries.

2001. Acquisition of ISO9001 Certificated by Lloyd.

2002. Approved by HITACHI, IHI, KOBELCO & MHI

2004. Changed name to Young Chang Tech Co., Ltd

2005. Approved by Bharat Heavy Electricals Ltd, India.

History(Ⅲ) 2011 ~ 2011. Acquisition of ISO14001 Certificate by LR.

Acquisition of ASME “NPT” & “NA” Certificate.

2011. Approved by Takreer Co., Ltd.

Approved by GS CALTEX & LOTTE

2012. Approved by Hyosung Power & Industrial Systems

Performance Group.

2013. Taken over the Forging corporation.

- Company Name (Factory) - Young Chang Forging

- Installed 3,000Ton Press, 2,000Ton Press(2nos), 1,500Ton Press

- Installed Ø5,000 Ring Rolling M/C, Ø3,500 Ring Rolling M/C

Ø1,500 Ring Rolling M/C

History(Ⅱ) 2005 ~ 2010 2006. Awarded US1Million Export Tower.

2007. Approved by Daelim Industry Co., Ltd.

2009. Approved by HYUNDAI, DOOSAN & EXXON MOBIL

2010. Acquisition of ASME “S”, “PP”, “U” Certificate

Acquisition of API Monogram license.

Acquisition of KEPIC-MN Certificate

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(YCT) (YCF)

President (Mr. Han M S)

Senior Managing Director (Mr. Han B S)

Quality (Mr. Jang W S)

Q/A (Mr. Kang Y J)

Q/C (Mr. Jeon S S)

3. Organization

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Production (Mr. Jeon D Y)

Administration (Ms. Jeong M J)

Design (Mr. Park D W)

Procurement (Mr. Cho G O)

Sales (Mr. Kim K S)

Accounting (Ms. Kim Y J)

General Affairs (Mr. Kim Y S)

Forging (Mr. Kim K M)

Procurement (Mr. Kim D J)

Domestic (Mr. Kim J H)

Overseas (Mr. Kevin, Han)

NDE (SAEHAN)

No. of Employees: 74nos

1. Sales: 13nos

2. QC/QA: 8nos

3. Procurement : 3nos

4. Production: 45nos

5. Accounting: 2nos

6. Design: 3nos

**Experience for QC**

1) 10 years over : 3 person

2) 5~10 years : 3 person

3) 5 years below : 2 person

Machining (Mr. Hwang C S)

4. Certificates (ISO9001, 14001)

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4. Certificates (API & TAKREER)

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4. Certificates (ASME S, PP, U)

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4. Certificates (ASME NPT, NA)

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4. Certificates (KR, BV, DNV, GL, LR, NK, RINA, ABS)

- 10 -

KR BV DNV GL

LR NK RINA ABS

5. Main Products

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SHIPBUILDING OIL & GAS / PLANT

FORGED SHELL

FORGED NECK

BLIND COVER

TUBE SHEET

PINTLE

CONNECTING ROD

MOTOR SHAFT

PROPELLOR

GEMERATOR SHAFT

INTERMEDIATE SHAFT

GIRTH FLANGE

ROLLER KILN

5. Main Products

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WIND POWER NUCLEAR POWER

SHELL

TUBE SHEET

NOZZLE

NOZZLE

MAIN SHAFT

PITCH BEARING

YAW BEARING

TOWER FLANGE

GEAR RIM

MOTOR SHAFT

FLANGE

DIAPHRAGM HALF RING

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Variety Type Forging limitation

Ring, Nozzle & Boss

Diameter : Max Φ4500 Length : Max 3000㎜ Weight : Max 30Ton

Disc Diameter : Max Φ3500 Thickness : Max 1000㎜ Weight : Max 30Ton

Round Bar Diameter : Max Φ1800 Length : Max 6000㎜ Weight : Max 30Ton

Square Bar L : Max Φ1800 W : Max 6000㎜ Weight : Max 30Ton

Plate L : Max Φ1800 W : Max 6000㎜ T : Max 100T

Sharft Diameter : Max Φ1800 Length : Max 6000㎜ Weight : Max 30Ton

- Production Range

5. Main Products

6. Major Customers(Domestic & Overseas)

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7. Experience(Domestic Power plant & Shipbuilding)

S/N PERIOD CUSTOMER PROJECT SUPPLIED PARTS MATERIAL REMARKS

01 2005 ~ DONGHWA ENTEC

Harradh Gas Plant JUPC Ethylene Saudi Aramco

Tube sheet,Flanges for Pressure Vessel

SA105 /SA266/SA350LF2 SF440A/SS400 SA182F11/F22/ F44/F51

DOMESTIC POWER PLANT

02 2006 ~ POSCO PLANTEC

Saudi Kayan Cracker PJT, Kearl Oil Sands Mackay River Kearl Expansion Scot PJT, PTT Phenol PJT

Flanges, Nozzle, Fitting for Chemical Heat Exchanger and Pressure Vessel

SA105/SA266/SA350LF2,LF3 SA182F304/316/347H SA182F11/F22/ F51/F91

03 2007 ~ TSM TECH N/A Flanges A105/A350LF2 A182F304

04 2008 ~ DKT Co., Ltd. SOUTH PARS GAS DE BOROUGE 3 Flanges SA105/SA350LF2 SA182F304/F316L/SA336F11

05 2008 ~ SUNG IL Co., Ltd. HITACHI Flanges SA105/SA266/SA350LF2 SA336F11

06 2011 ~ SHI KALTIM-5 PETRON BATTAN Flanges SA105/SA350LF2 SA182F304/F316L/ SA336F11

07 2012 ~ ALPEC Co., Ltd. TISCO SECL QUAD 204 RUNG TAWAN PJT. & CBDC PJT. Flanges

SA105/SA266/SA350 SA182F304/316/ SA336F11/F22


01 2005 ~ SAMSUNG HEAVY INDUSTRIES

Seadrill Drillship Qgog 96,000DWT. Ensco 78K(Drillship) Royal Dutch Shell PLC 450,000(LNG).

Flanges for Heat Exchange & LNG. API, MSS Flanges for Utility Line

SF440/SS400/SA105 SA182F304/SA182F316L

DOMESTIC SHIPBUILDING

02 2007 ~ HHIC PHIL N/A Flanges & Fitting SF440,/SS400/SA105 SA182F304/F316L

03 2009 ~ SHINA SB N/A Flanges & Fitting SF440,/SS400/SA105 SA182F304/F316L

04 2010 ~ STX Heavy Industries

N/A Flanges & Fitting, Pipe SF440,/SS400 SA182F304/F316L A312TP304/TP316L/STPG370

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7. Experience(Domestic Nuclear & Forging Parts)


01 2000

~2005 KEPCO Steam Power Station

Tube sheets & Flanges For Power Station Boiler

DOMESTIC NUCLEAR

02 2009 ~ SAMSUNG C&T Shinwolsung #1, 2 Stainless Sheet Angle ,Plate Q, T, R, S

03 2009 ~ HYUNDAI E&C Shingori #3, 4 Stainless Pipe, W/D Pipe Q, T, R, S

04 2009 ~ DOOSAN Shingori #3, 4 Tube sheets Seamless Pipe, Plate Q, T, R, S

05 2010 ~ KHNP Gori #1, 2 Wolsung PIPE, TUBE, FITTING & FLANGE Q, T, R, S


01 2005 ~ MHI PRR BOSS SUSF316L

FORGING PARTS

02 2006 ~ KNM GROUP BAHAD

PETRONAS METHANOL PLANT TUBE SHEET SA266TP321

03 2006 ~ ARAMCO YANBU PETRO CHEMICAL ABSORBER PJT.

TUBE SHEET SA182F316L

04 2006 ~ HITACHI YONGHUNG THERMAL POWER PLANT PJT.

NOZZLE SA105

05 2007 ~ HHI GUIDE SHOE JOURNAL GUIDE SHOE JOURNAL SF60A

06 2007 ~ TOSHIBA JIMAH CFPP #1,2 BOSS SA105

07 2008 ~ POSCO PLANTEC

PUERTO CORDNEL CHILE MARATHON DETROIT COKEPJT. FUJAIRAH DESALLNATION

FLANGE, NOZZLE & TEST RING SA266/ SA105

08 2008 ~ VOGT-POWER N/A NOZZLE SA105

09 2008 ~ BORSIG BORSIG NANHAI 3 NOZZLE SA105N

10 2009 ~ DOOSAN ENGINE

CHAN1679 , GRATO100 GDY0856, KLC1030 / 1031 NITC5295

SHAFT / FLANGE SF440/SF590A/SF45

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11 2009 ~ PEERLESS EUROPE SOUTH PAR GAS FIELD DEVELOPMENT PHASE

FLANGE A266GR4

FORGING PARTS

12 2009 ~ THE ANUE ENG N/A FLANGE,BACKING RING, CH.COVER, TUBE SHEET

SA266CL.4

13 2009 ~ VIJAY TANKS & VESSELS

GURU BOBIND SINGH REFINERY PRJ

FLANGE, NOZZLE SA182GR.F11

14 2010 ~ GOLDWIND SHILLA CORPORATION SLEWING, BEARING 42CRMO4

15 2011 ~ GS CALTEX N/A BEARING A266CL4

16 2011 ~ HITACHINICO N/A GEAR SCM420/SCM440

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7. Experience(Forging Parts & Overseas)


01 2004 ~ TEMA / INDIA N/A FORGINGS FOR HEAT EXCHANGER

SA105

OVERSEAS PARTS

02 2005 ~ BELLELI ENERGY / UAE N/A FLANGE FORGING SR FORGED FOR PRESSURE VESSEL

SA105,SA350LF3 SA182F316L

03 2005 ~ ZAMIL STEEL / SAUDI ARABIA

N/A FORGING & TUBE SHEET SA105, SA266GR2 SA182F304/F316

04 2006 ~ ANUP ENGI. LTD / INDIA N/A TUBESHEET, FORGING & FLANGE

SA266GR2,SA182F316

05 2006 ~ GREECY ENGINEERING PVT LTD / INDIA

N/A FORGING SA105 SA182GRF316/F304/F310

06 2006 ~ TECHNO PROCESS EQUIPMENTS(INDIA)LTD / INDIA

N/A FORGING, TUBE SHEET A182GRF304/F316

07 2007 ~ PERFECT INTERNATIONAL FZC / UAE

N/A FLANGE, FORGING SA266GR2/GR4/SA350LF2 SA182F304/F316/F51

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7. Experience(Overseas)


08 2007 ~ IHI GP1Z PJT, Marista & LLC KOCHI PJT, Shang Hai PJT

TUBESHEET & FLANGES FOR PRESSURE VESSEL

SA105 SA182GRF316/F304/F310

OVERSEAS PARTS

09 2007 ~ QUALITY INTERNATIONAL /UAE

N/A FORGED RINGS, FLANGES SA266GR4,SA350LF2 SA182F304/F316/F51

10 2008 ~ PTT POLYETHYLENE PTTPE LLDPE PJT. FORGING & FLANGE A182GRF304/F316

11 2008 ~ PRECISION EUQIPMENT / INDIA

N/A FORGING & TUBE SHEET SA266GR2/GR4/SA350LF2 SA182F304/F316/F51

12 2008 ~ PRAJ INDUSTRIES LTD / INDIA

N/A FORGING & TUBE SHEET SA105 SA182GRF304 /F316/F310

13 2008 ~ CONSOLIDATED CHEMEQUIP(MFR)CORP. / INDIA

N/A GIRTH FLANGE, TUBE SHEET A182GRF316/F304 SA336F304

14 2008 ~ CEYLON PETROLEUM CORPORATION / COLOMBO

N/A FORGING & FLANGE SA266GR4,SA350LF2 A182GRF304/F316

15 2008 ~ TEAMCO HITECH ENGINEERING LTD / INDIA


16 2008 ~ ALFA LAVEL INDIA LTD / INDIA

N/A FORGING & TUBE SHEET SA266GR4,SA350LF2 A182GRF304/F316

17 2008 ~ CHAMBAL FERTILISERS & CHEMICALS LTD / INDIA

N/A FORGING & SRN NOZZLE SA266GR4,SA350LF2 A182GRF304/F316

18 2008 ~ MULTITEX FILTRATION ENGINEERS LTD / INDIA


19 2008 ~ RELIENCE INDUSTRIES LTD / INDIA

N/A FORGING & FLANGE SA266GR4,SA350LF2 SA350LF6

20 2008 ~ FLAKT(INDIA) LIMITED / INDIA

N/A FORGING & TUBE SHEET SA266GR4,SA105 SA182F316/F316L

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21 2008 ~ RAMSIS ENGINEERING / UAE

N/A FORGING & GIRTH FLANGE SA266GR2,SA350LF2 SA182F304/F316

OVERSEAS PARTS

22 2009 ~ TOYO-THAI MMA#2 PJT, DAP NO.2 –VINACHEM PJT.

FORGING & TUBE SHEET SA105 SA182GRF304 /F316/F310

23 2009 ~ BHEL / UAE N/A TUBE SHEET, GIRTH FLANGE & FORGING

SA182F91/F11/F22

24 2009 ~ EXXON MOBILE / CANADA

KEARL OIL SAND PROJECT FORGING A105,A266GR2 A182F304/F316L

25 2009 ~ SERCK SERVICES(GULF) LTD / INDIA

N/A FORGING & TUBE SHEET A182F304

26 2009 ~ FABTECH INTERNATIONAL LTD / UAE

N/Azzles FORGING & FLANGE A234GRWPB A182GRF304/F316 A182GRF11CL2

27 2009 ~ ESSAR HEAVY ENG. / INDIA

N/A FORGING & NOZZLE A182GRF11CL2 SA182GRF316L

28 2009 ~ DEUTSCHE BABCOCKAL JEBER W.L.L / DOHA, QATAR

N/A FORGING & NOZZLE A182GRF304/f316

29 2009 ~ TECH INTERNATIONAL F.Z.C / UAE

N/A FORGED RING, FLANGE SA266GR4,SA350LF2 SA182F304/F316/F51

30 2009 ~ ADOS ENGINEERING / UAE

N/A FORGING & TUBE SHEET SA266GR4,SA350LF2 SA182F304/F316/F51

31 2010 ~ GMMOS CO L.L.C / UAE N/A FORGING & NOZZLE SA350LF2,SA266GR4 SA182F304/F316L

32 2010 ~ AHMED MANSOOR AL AALI CO / BAHRAIN

N/A FORGING & TUBE SHEET SA266GR4,SA105 SA182F316/F316L

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33 2010 ~

GULF MARINE MAINTENANCE & OFFSHORE SERVICE CO. / UAE

N/A FLANGE A182GRF304/F316 A240TP316/TP304

OVERSEAS PARTS

34 2010 ~ INTERCOL S.A / COLOMBIA

N/A FORGING & TUBE SHEET SA266GR2/GR4 SA182F304/F316 SA182F11/F22

35 2011 ~ LYNAS MALAYSIA SDN. BHD.

LampsUP-MY PJT. FLANGE A182GRF304/F316 A240TP316/TP304

36 2011 ~ MAJNOON OIL FIELD/IRAQ

SHELL, PERTOFAC PJT. FORGING & TUBE SHEET A182F51/A182F304

37 2011 ~ GULF HEAVY INDUSTRIES CO / DAMMAM, KSA

N/A TUBE SHEET, GIRTH FLANGE & FORGING

SA105,SA266GR4 SA182F91/F11/F22

38 2011 ~ JINDAL STEEL & POWER LTD / INDIA

N/A FORGING A105,A266GR2 A182F304/F316L

39 2011 ~ SUJITH C.K MARITIME INDUSTRIAL SERVICES / UAE

N/A FORGING & TUBE SHEET A266GR4,A105 A182F304 / F316

40 2011 ~ MAJOON OIL FIELD / IRAQ

SHELL, PETROFAC PJT FORGING & TUBE SHEET A105,A266GR4 A182F304/F316 A182F51

41 2011 ~ NIGC, NIGOC, PERCIAN GULF MARIN ./ IRAN

N/A FORGING, & GIRTH FLANGE A105,A350LF2 A182F304/F316 A182F51

42 2012 ~ JG SUMMIT PETROCHEMICAL

JG SUMMIT PE CAPACITY EXPANSION PJT.

FLANGE A182GRF316/F304

43 2012 ~ RAYONG OLEFINS ABSORPTION CHILLER PJT. FLANGE A105

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44 2012 ~ TOYOBO CHEMICALS THAILAND

TOYOBO VYLON PJT FLANGE A105/A105 GALV A182GRF304

OVERSEAS PARTS

45 2012 ~ SPEC INTERNATIONAL FZE / UAE

N/A FORGING & TUBEH SEET SA105, SA266GR4 SA182F304/F316

46 2012 ~ BG EXPLORATION & PRODUCTION TINDIA LTD / INDIA

N/A FORGING & NOZZLE SA266GR2/GR4 SA182F304/F316

47 2012 ~ PTT GLOBAL CHEMICAL PUBLIC

BYPRODUCTS VALUE ADDED PJT.

Flange A234GRWPB A182GRF304/F316 A182GRF11CL2

48 2012 ~ GATEWAY VENTURES FZC / UAE

N/A FORGIG & TUBE SHEET SA105, SA266GR2 SA182F304/F316L

49 2012 ~ UHDE / SOUTH, AFRICA N/A FORGING, & NOZZLE SA105, SA350LF2 SA182F304/F316

50 2012 ~ UBE CHEMICALS (ASIA) PUBLIC

DS-RECOVERY PJT. DBN3 PJT COOLING TOWER FOR UFA AND UCHA PJT.

FLANGE A182GRF304/F316

51 2012 ~ PT. HIDROFLEX INDONESIA

DBN3 PJT. FLANGE A182F304

52 2013 ~ CTCI OVERSEAS CORP LTD

KIMANIS 300MW POWER PLANT PJT. EPCC For Kochi Regas FACILITIES PJT.

FLANGE A182GRF11CL2 SA182GRF316L

53 2013 ~ QATAR ELECTRICITY AND WATER CO. Q.S.C.

RAF A2 DESALINATION PJT. FLANGE A182GRF304/F316

54 2013 ~ KAYBOUVET ENGINEERING PVT LTD / INDIA

N/A FORGING & TUBE SHEET SA350GRLF2CL1 SA182F304/F316

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55 2013 ~ ABAN AIR COOLER CO. N/A FORGING & TUBE SHEET SA105, SA266GR2 SA182F304,F316L

OVERSEAS PARTS

56 2013 ~ JFE INDONESIA ENG. N/A FORGING SA105,SA350LF2 SA182F304/F316

57 2014 ~ TOYO KANETSU / JAPAN JGCS/NSRP G003 FORGING SA105, SA266GR2 SA182F304/F316

58 2014 ~ QATAR STEEL / QATAR N/A FORGING & TUBE SHEET SA266GR4 SA182F304,F316

59 2014 ~ HINDUSTAN DORR OLIVER LTD / INDIA

N/A FORGING SA266GR4,SA350LF2 SA182F304/F316/F51

60 2014 ~ MIDREXTECHNOLOGIES, INC / USA

GO WEST PROJET FLANGES, & FORGINGS A105,A182F316L

61 2014 ~ NIOC / IRAN POGC SOUTH PARS PHASE12 PROJECT

FLANGES & FITTINGS A105N,A105N+GALV, A350LF2 A234 WPB

61 2014 ~ IHI TECHNICAL CONSULTING CO.,LTD / JAPAN

TALIN POWER PLANT RENEWAL PROJECT

FORGING & FLANGES A105M, A350LF2 A182F304/F316

62 2014 ~ IHI / JAPAN

COCHRANE THERMOELECTRIC POWER PROJECT KFELS CAN DO H NO.5002 Drill Ship ESPADON 200 EAS DRILL SHIP

FORGING & TUBE SHEET SA105,SA266GR4,SA350LF2 SA182F304,F316L

63 2014 ~ TTCL / JAPAN

DAP NO.2 - VINACHEM PROJECT AMATA B. GRIMM POWER 4 CCCP PROJECT

FORGING & FLANGES SA266GR2,SA350LF2 SA182F304L

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64 2014 ~ ESSAR HEAVY ENG. / INDIA

BAYTOWN PROJTECT FORGING & TUBE SHEET SA105, SA266GR2 SA182F304,F316L

OVERSEAS PARTS

65 2014 ~ BELLELI ENERGY S.r.l / DUBAI

ZORA GAS FIELD DEVELOPMENT

FORGING SA105,SA350LF2 SA182F304/F316

66 2014 ~ FERROFAB FZE / JEBEL ALI N/A FORGING SA105, SA266GR2 SA182F304/F316

67 2014 ~ CHEM Oil Products UVI / USA

N/A FORGING & TUBE SHEET SA266GR4 SA182F304,F316

68 2014 ~ MODEC / WEST AFRICA TEN DEVELOPMENT PROJECT FPSO PACKAGE

FORGING & TUBE SHEET SA266GR4,SA350LF2 SA182F304/F316/F51

69 2014 ~ NIIGATA LOADING SYSTEMS LTD / JAPAN WEL BERTH 1LNG FLANGES A105

70 2014 ~ MULTIMAX ENGG WORKS PVT LTD / INDIA

N/A FLANGES & FITTINGS A105N,A105N+GALV, A350LF2 A234 WPB

71 2014 ~ LAMPRELL ENERGY LTD N/A FORGING & FLANGES A350LF2

8. Manufacturing Process

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INGOT BLOOM SLAB

CUTTING - BAND SAW - GAS

HEAT FURNACE

FORGING -AIR HAMMER - PRESS(1,500~3,000TON)

RING ROLLING MILL

HEAT TREATMENT

MACHINING -VERTICAL CNC LATHE - HORIZONTAL LATHE - TURNING MACHINE - DRILL MASTER

VI,DI,CC,MI

MI TC

VI,MI

VI,DI

VI,DI,CC

* VI * CC * DI * NDT * MP * MI * TC * FI

Visual Inspection Chemical Composition Dimension Inspection Non Destructive Test Mechanical Property Material Identification Temperature Control Final Inspection

MARKING & PACKING

NDT,DI,MP,VI,FI

9. Manufacturing Facilities (Press for Forging)

Work Capacity(3,000Ton Press)

Diameter(Max) : 3,000mm Height(Max) : 2,500mm Weight(Max) : 30ton / 300ton/day

Work Capacity (2,000t Press / Hydortec) – 3nos

Diameter(Max) : 2,100mm Height(Max) : 2,300mm Weight(Max) : 12ton / 120ton/day

Work Capacity (1,500t Press / Komatsu)

Diameter(Max) : 1,600mm Height(Max): 1,100mm Weight(Max)3ton / 45ton/day

3,000 Ton Press / Mitsubishi

1,500 Ton Press / Komatsu - 25 -

Work Capacity (2 Ton Air Hammer / Nittan)

Diameter(Max) : 800mm Height(Max) : 400mm Weight(Max) : 2ton / 12ton/day

9. Manufacturing Facilities (Ring Rolling Mill for Forging)

Work Capacity Diameter(Max) : 5,200mm Height(Max) : 1,100mm Weight(Max) : 12ton / 300ton/day

Work Capacity(MRX-1,500 / Mitsubishi) Diameter(Max) : 1,720mm

Height(Max) : 320mm Weight(Max) : 1ton / 70ton/day

MRB-5,000 / Mitsubishi

- 26 - MRX-3,000 / Mitsubishi

Work Capacity(MRB-3,000 / Mitsubishi) Diameter(Max) : 3,200mm Height(Max) : 1,000mm Weight(Max) : 10ton / 300ton/day

9. Manufacturing Facilities (Heat Treatment for Forging)

- 27 -

Heat Treatment Furnace (150 Ton)

Batch Type Heating Furnace (50 Ton, 20 Ton)

Heat Treatment Furnace (100 Ton)

9. Manufacturing Facilities (Machining)

Vertical C.N.C Lathe 2-spin TNL-120V T-M/C - 1516

OM TECH - 1200 RADIAL-2000 Vertical Lathe

- 28 -

9. Manufacturing Facilities

S/N

Machine Capacity Unit Maker Location

01 HORIZONTAL LATHE M/C

710 * 1,500

2 HANKOOK Headquarters


580 * 1,500



580 * 2,000


04 VERTICAL LATHE M/C

VTO-1300 1 BONG SHIN Headquarters

05 RADIAL DRILLING M/C

710 * 2,000

3 BONG SHIN Headquarters

06 DRILLING M/C GT6100 2 BONG SHIN Headquarters

07 AUTO MARKING M/C

- 1 DAEHO Headquarters

08 CO2 WELDING M/C

600A 2 HYOSUNG Headquarters

09 TIG WELDING M/C 500A 2 HYOSUNG Headquarters

10 MRB AUTO ROLLING MILL M/C

Ф5200 1 MITSUBISHI Factory

11 MRX AUTO ROLLING MILL M/C

Ф1500 / Ф3200

1 1

MITSUBISHI Factory

12 HYDRAULIC FORGING PRESS

1,500 Ton 2,000 Ton 3,000 Ton

1 3 1

MITSUBISHI Factory

13 BATCH TYPE FURNACE

20 Ton 1 DAEKYO ENG.

Factory

14 AIR HAMMER 2 Ton 1 NITTAN Factory

- 29 -

S/N

Machine Capacity Unit Maker Location

15 BATCH TYPE FURNACE

50 Ton 11 DAEKYO ENG. Factory

16 HEAT TREATMENT FURNACE


17 ELECTRIC FURNACE


18 FORK LIFT 45 Ton 1 SMV Factory

19 MANIPULATOR 25 Ton 2 TCM Factory

20 MANIPULATOR 15 Ton 2 DOOSAN Factory

21 MANIPULATOR 16 Ton 2 DOOSAN Factory

22 FORK LIFT 16 Ton 2 DOOSAN Factory

23 BAND SAW Ф400~500 4 AMADA Factory

24 VERTICAL C.N.C LATHE 2-SPINDLE

Ф850(TWIN) 1 S&T HEAVY IND. Factory

25 VERTICAL C.N.C LATHE

Ф1,200 1 S&T HEAVY IND. Factory

26 T-M/C 1516 Ф1,600 1 - Factory

27 OM TECH-1200 Ф1,200 1 OM TECH Factory

28 TURNING MACHINE

Ф2,500 1 - Factory

29 TURNING MACHINE

Ф4,000 1 - Factory

30 DRILL MASTER 16000 mm 1 - Factory

10. Inspection Equipments

Universal Test Machine Charpy Impact Test Optical Emission Spectrometers

Brinell Hardness Taster Portable Roughness Tester Dial Indicator & Micrometer

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10. Inspection Equipments

S/N Machine Capacity Unit Maker Location

01 Universal Testing Machine

0 ~ 500 KN 1 DAE KYUNG TECH

Headquarters

02 Charpy Impact Tester

0 ~ 500J 1 DAE KYUNG TECH

Headquarters

03 Brinell Hardness Tester

500 ~ 3,000 kgf 1 DAE KYUNG TECH

Headquarters

04 Optical Emission Spectrometer

24 Chanel 1 GNR (ITY) Headquarters

05 Portable Micrometer Microscope

0 ~ 5 mm 1 SAMIL Headquarters

06 Digital Clamp Meter

C - 400 ~ 2,000A V - 4 ~600V

1 EBISU Headquarters

07 Digital Level 0 ~ 90 ° 1 EBISU Headquarters

08 Micrometer 0 ~ 25 mm 1 MITUTOYO Headquarters

09 Inside Pressure Tester

30kgf/㎠ 1 SELF-MAKING

Headquarters

10 Granite Surface Plate

700mm~900mm 1 GEUM GWANG

Headquarters

11 Surface Roughness Gauge

16㎛~54㎛ / 5㎛~1,200㎛

1 1

JAPAN METAL

Headquarters

12 Micrometer(Inside, Outside)

0mm~25mm / 50mm~75mm / 200mm

1 1 1

MITUTOYO Headquarters

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S/N Machine Capacity Unit Maker Location

13 Square 180 1 NEGATE SEIKI Headquarters

14 Protractor 150mm 1 SHINWA Headquarters

15 Vernier Calipers 300mm / 600mm / 1,000mm

1 1 1

MITUTOYO Headquarters

16 Steel Measuring Tapes

5m 4 DAEHAN Headquarters

17 Dial Gauge 0.01nn 1 - Headquarters

18 Gap Gauge FG-2 1 LANGLINE Headquarters

19 MT 7kg 1 KYUNG-DO Headquarters

20 UT 8*9, 2MHZ 1 KRAUTRAMER Headquarters

21 Digital Thermometer

-196 ℃ ~ 500 ℃

1 YOKOGAWA (JAP)

Factory

22 Digital Thermometer

-196 ℃ ~ 500 ℃

1 DALTA OHM (ILY)

Factory

23 Portable Hardness Tester

0.5 % AT 800HL 1 PROCEQ (SWI) Factory


0.8 % AT LD=900

1 TIME Group Inc. Factory


0.8 % AT LD=900

1 TIME Group Inc. Factory

11. Quality & Environment Management Policy

Environment Management Policy Young Chang Tech Co., Ltd. (Abb. As YCT) have a responsibility

to ensure that all reasonable precautions are taken to provide

and maintain working conditions, which are safe, healthy and

comply with all statutory requirements and codes of practice.

Our environment policy is to conform relevant area and

environment legislation of country ;

About continuous improvement and pollution prevention

activity, do best.

Quality Management Policy Young Chang Tech Co., Ltd. (Abb. As YCT) is one of the

Professional manufacturers of industrial steel flanges.

Quality policy of YCT maximizes customer satisfaction

through continuous activities of quality management

and to fabricate superior products by satisfying all

requirements in this manual.

Our all executives and staff members shall fully understand

about the Quality policy, perform sincerely and develop

properly to achieve our objectives through the plan.

The president for doing this appoints management

representatives as a responsible person who systematizes

the Quality Assurance System that coincides with quality

requirements of ISO 9001:2008/KSQ ISO 9001:2009.

Quality Management Target 1. Activity 2. Zero 3. Achieve(100%)

Continuous Improvement Complaint of Customer Observance rate of Delivery date

Environment Management

Target 1. Activity 2. Reduction

Continuous Environment Improvement Energy

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12. Quality Control Plan

Sec. Inspectio

n Target

Inspection Item

Inspection Equipment

Inspection Method

Inspection

Record

Inspection Standard Responsibility

Receiving Inspection

Raw material

Quantity & Exterior

Visual inspection

Total inspection

Mill Cert.

Test report

RIR

(Receiving Inspection Report)

Drawing

Code & Standards

Customer

requirements

QA Team Manager

Dimension Tapeline V/CAL

Sampling Inspection – KS A ISO 2859-2:2001

Table 5. Sampling

method of (L)imited

(Q)uality

Chemical analysis

PMI

Hardness test

Brinell hardness

tester

Customer requirements

NDT NDT

equipment

Tension test Universal

Test Machine

Impact test Charpy

impact tester

Document review

Visual inspection

Document review

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12-1. Quality Control Plan

Sec. Inspectio

n Target

Inspection Item


Inspection Method

Inspection Record


Processing Inspection

Cutting Dimension &

Weight Tapeline

Total Inspection

Cutting Plan -

Production Team Manager

Heating Main Heating Thermocouple Work Instruction

Procedure & Customer

Requirements

Forging Forging Temp.

Infrared radiation

thermometer Work Instruction

Heat Treatment

Heating Temp.

Thermocouple

Work Instruction

Heat Treatment Report & Chart

Processing Inspection

Lathe

Dimension V/CAL Total

Inspection

Drawing & Check sheet

Drawing

Applicable Code &

Standards

Customer requirements

Production Team Manager

NDT NDT

equipment

Drilling

BCD V/CAL

Dial gauge Total

Inspection Drawing & Check sheet

HOLE

Marking Marking specification

Visual inspection

Marking process

Marking Instruction

- 34 -

Sec. Inspectio

n Target

Inspection Item


Inspection Method

Inspection Record


Final Inspection

Finished Product

Quantity & Exterior

Visual inspection

Total inspection

Dimension Inspection

Report

MRT & CMTR

NDT Report

Drawing

Code & Standards

Customer

requirements

QA Team Manager

Dimension V/CAL

Dial gauge Nonstandard – Total inspection

Standard – Sampling inspection KS A ISO 2859-2:2001 Table 5. Sampling method of (L)imited (Q)uality

Chemical analysis

Optical Emission

Spectrometers

Roughness

Portable surface

roughness tester

Hardness test Brinell

hardness tester

NDT NDT

equipment

Marking Visual

inspection Total inspection

Document review

Visual inspection

Document review


- 35 -

Sec. Inspectio

n Target

Inspection Item


Inspection Method

Inspection Record


Packing Inspection

Finished Product

Quantity & Exterior

Visual inspection

Total inspection

(Sticking of Accept Tag )

Final Inspection report

Packing List

Packing Procedure

Customer

requirements

QA Team Manager

Rust preventing state

Packing State

No. Issued Date Revise History Prepared by Reviewed by Approved by

1 2013. 04.10 Inspection method correct Y.J. KANG S.S JEON B.S HAN

0 2011. 05.15 First Issue Y.J. KANG S.S JEON B.S HAN


- 36 -

headquarters (yct) : #167-45, jangyu-ro, gimhae-si ... profile... · zamil steel / saudi arabia ....

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