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TRANSCRIPT
HATTAT HOLDING
YOUR SOLUTION SUPPLIERSINCE 1973
Mile stones of Hattat Holding
Hema Hidrolik was founded by Hattatbrothers in December 1973
First Pump manufacturing in 1976
In 1982 Mehmet Hattatacquired all the shares of the company
In 1984 First commercial vehicle steering system production with ZFLS
Joint Venture with TRW for passenger cars & light commercial vehicle steering systems in 1996
2000 foundation of Hema Defense
Starting to produce Agricultural Tractors
November 7, 2004: Foundation of Hema Enerji
August 2004 Groundbreaking ceremony for Diamonds of Istanbul
In 1978 first hydraulic lift cover manufacturing
1998 Name changes into Hema Endustri AS
August 2008 Valtra A &MF 4400 production
Transfer of DBH site from UK Poole November 2001
1992 Production of LCV & Passenger Car Brake system with Continental Teves
ENERGY
Hema DefenceHemaOtomotiv AS
Diamond ofIstanbul AS
REAL ESTATEAGRICULTURE
HattatEnerji AS
HattatTarim AS
AUTOMOTIVE
Hema Endustri AS
DEFENCE
BUSINESS UNITS
CERKEZKOY SITE
LocationLocation
• OPEN AREA 1,200,000 sqm• COVERED AREA 150,000 sqm
1625 employees in ÇÇerkezkerkezkööyy premises( as of January/2010)
Human ResourcesHuman Resources
Total EmployeeTotal Employee White CollarWhite Collar
Turnover: $ 310 million
Turnover Turnover -- 2009 (2009 (ÇÇerkezkerkezkööy Premises)y Premises)
$ Million
TurnoverTurnover-- 2009 (Hattat Holding)2009 (Hattat Holding)
200920082007200620052004200320022001
6786
153
306
340
400
430
500
415
CustomersCustomers
Global SalesGlobal Sales
AUTOMOTIVE PRODUCTSSTEERING SYSTEMSSTEERING SYSTEMS
RACK & PINIONRACK & PINION
HPS ( HYDRAULHPS ( HYDRAULİİCLY CLY ASSITEDASSITED
EPS ( ELECTRICALLY EPS ( ELECTRICALLY ASSITEDASSITED
SERVOCOMSERVOCOM
RCBRCB
INTEGRALINTEGRAL
COMPLETE BRAKE SYSTEMS FOR LCV AND PASSENGER CARSCOMPLETE BRAKE SYSTEMS FOR LCV AND PASSENGER CARS
DRUM BRAKESDRUM BRAKES BOOSTERSBOOSTERS
CALIPERSCALIPERSCLUTCH CYLINDERSCLUTCH CYLINDERS TIE RODSTIE RODS
AUTOMOTIVE PRODUCTS
14
Joint Venture since 1996Joint Venture since 1996
Steering Systems
Product Range
FIAT – PalioFIAT – AlbeaFIAT – DobloFIAT – 131 PR&PFIAT – MCV/D-200
RENAULT – Mégane-I (X64)RENAULT – Symbol (X65)
FORD – Transit Connect V227FORD – Transit V184-347/8
RENAULT – Mégane-II(84)RENAULT – Clio (85)
FIAT – 131 ManualFIAT – Doblo Manual
1- Power Assist Steering Gearsi. Hydraulic Steering Gears
ii. Electro-Mechanical Steering Gears
2- Mechanical Steering Gears
Continental Teves LicenseeSince 1992
Continental Teves LicenseeSince 1992
Complete Brake Systems
Manufacturing
DRUM BRAKE TMC BOOSTER CALIPER
ASSY LINES
MACH. LINES
COATING LINE
CALIPER HOUSINGTMC HOUSINGBRACKET WHEEL CYL. HOUSING
BRAKE SHOE BONDING LINEZINC PLATING E-COATING
EQUIPPED WITH SPECIAL PRODUCTION AND TEST MACHINES
Brake Shoe Bonding plant
Customers (Teves Design)
TRANSIT CONNECT
DOBLOPALIO
Customers (Hema Design)
MEGASTAR
PEUGEOT J9
LUBLIN Z160m
•Front axle load 3000 / 7700 kg
•Rotation ratio 18,8:1 / 26,2:1•Working temprature -45°C / 120°C
•Max working pressure 170 bar
• BMC
• IVECO - OTOYOL
• DEUTZ - OTOKAR
• FORD - OTOSAN
• CHRYSLER - ASKAM
• MERCEDES BENZ TURK
• MITSUBISHI - TEMSA
• MAN
• ANADOLU-ISUZU
• BOMAS
• TEZELLER
• TÜRKKAR
• PEUGEOT – KARSAN
ZF LicenseeSince 1984ZF LicenseeSince 1984
Customers
INDUSTRIAL PRODUCTS
VALVESVALVES
PUMPSPUMPS
LIFT COVERSLIFT COVERS
4WD 4WD AXLESAXLES
ENGINE COMPONENTSENGINE COMPONENTSTRANSAXLESTRANSAXLES
• Low noise & pulsation• Aluminum & cast iron body• Helical & spur gears• High efficiency• Available from 1.2 cc to 240 cc• Flexible design, international mounts & connections.• Integrated valve capabilities, priority flow divider
with relief valve
Spec
ific
atio
ns
Spec
ific
atio
ns
• JOHN DEERE, worldwide • AGCO• DAVID BROWN TEXTRON • CATERPILLAR• LINDE • HYUNDAI • KOMATSU
• JOHN DEERE, worldwide • AGCO• DAVID BROWN TEXTRON • CATERPILLAR• LINDE • HYUNDAI • KOMATSU
• FINLAY• TEREX• AGRITALIA• FIAT • DEUTZ• CASE-NEW HOLLAND
• FINLAY• TEREX• AGRITALIA• FIAT • DEUTZ• CASE-NEW HOLLAND
CustomersCustomers
•Enhanced spool metering performancefor improved control
•Comprehensive spool andcontrol options, Port Protection
•Parallel, tandem, series & mixed circuits •Conversion and individual relief valve options
Spec
ific
atio
ns
Spec
ific
atio
ns
Customers• JOHN DEERE, Worldwide
• AGCO GROUP
• HATTAT AGRICULTURE
• DBH, Worldwide
• HYUNDAI, SOUTH KOREA
• CNH,TURKIYE
• JOHN DEERE, Worldwide
• AGCO GROUP
• HATTAT AGRICULTURE
• DBH, Worldwide
• HYUNDAI, SOUTH KOREA
• CNH,TURKIYE
• Design & development of hydraulicLiftcover for worldwide agriculturalequipment manufacturers.
• Hydraulic and electronic liftcovers withdraft and position control.
• Design & development of hydraulicLiftcover for worldwide agriculturalequipment manufacturers.
• Hydraulic and electronic liftcovers withdraft and position control.
Customers
• JOHN DEERE, worldwide
• AGCO, Finland
• HATTAT AGRICULTURE
• JCB, UK
• JOHN DEERE, worldwide
• AGCO, Finland
• HATTAT AGRICULTURE
• JCB, UK
• Steering Axles,• Robust & modular design.• Up to 100 hp tractor applications, 55 kN static load.• Limited slip differential with 45% lock ratio.• Modular three-piece axle which offers the
possibility of different flange-to-flange options byinterchangeable axle housing.
100 HpEngine power (reference)1450 ~ 1610 mmFlange to flange distance
20 000 NmPeak Torque, max.55°max.Steering angle (inner)
55 000 NStatic axle load with front loader5°Caster angle
290 kgAxle weight7°King pin inclination (kpi)± 12,5°
1° 30’
220 mm
275 mm
Differential
Torque, continue
Total reduction ratio
Pinion rotation direction
TECHNICAL DATA
CW or CCWWheel studs P.C.D.
Limited Slip (LS)Oscillation
5 400 NmCamber angle
11:1 ~ 19:1Hub mounting diameter
DIMENSIONS
TECHNICAL TECHNICAL INFORMATIONINFORMATION
374 mm402 mm402 mm414 mm374 mmD
230 mm398 mm398 mm250 mm230 mmB
276 mm260 mm260 mm250 mm276 mmA
104 mm200 mm200 mm208 mm104 mmC
FlangeFlangeSplineFlangeFlangeAxle input mounting (E)
19,2:1
CW
± 12,5°55°max.
220 mm
275 mm
1610 mm
HFA200400M
13,86:1
CW
± 12,5°55°max.
220 mm
275 mm
1610 mm
HFA200250M
220 mm220 mm220 mmHub mounting diameter
± 12,5°± 12,5°± 12,5°Oscillation
CCW CCW CW Pinion rotation direction
15,73:1
55°max.
275 mm
1610 mm
HFA200200M
15,73:1
55°max.
275 mm
1610 mm
HFA100450M
15,73:1
55°max.
275 mm
1610 mm
HFA100550M
Flange to flange distance
Total reduction ratio
Steering angle (inner)
Wheel studs P.C.D.
MODEL NO
HATTAT TARIM ( in serial production)
TUMOSAN ( in serial production)
JD KAMOL ( in serial production)
POLMOT ( in serial production)
ZETOR (in preserial production)
VALTRA (Rig and field tests were completed successfully by Valtra)
ERKUNT (in sample stage)
BAŞAK TRAKTOR (in sample stage)
• VALTRA TURKEY• VALTRA FINLAND• VALTRA BRASIL
• VALTRA TURKEY• VALTRA FINLAND• VALTRA BRASIL
Customers
Engine BalancersEngine Balancers
•Design & development of balancer units for worldwideagricultural and commercialequipment manufacturers.
•Custom made design solutions in accordance to customer needs.
••Design & development of Design & development of balancer units for worldwidebalancer units for worldwideagricultural and commercialagricultural and commercialequipment manufacturers.equipment manufacturers.
••Custom made design Custom made design solutions in accordance to solutions in accordance to customer needs.customer needs.
Engine Timing & Transmission GearsEngine Timing & Transmission Gears
•WIDE RANGE OF MATERIALS
•GAS-CARBURIZING, QUENCH & TEMPER
•INDUCTION HARDENING
•GAS NITRIDING
•PLASMA NITRIDING
•THERMAL DEBURR
•SHOT PEENING
•WIDE RANGE OF AUTOMOTIVE APPLICATIONS
TOTAL UNITS: >1800TOTAL UNITS: >1800
• UNIVERSAL MACHINES 856• MACHINING CENTERS, CNC LATHES & GRINDING MACHINES 430• GEAR HOBBING, SHAVING, SHAPING & ROLLING MACHINES 87• TEST RIGS 60• HEAT TREATMENT FURNACES 32• HONING MACHINES 24• WASHING UNITS 24• BROACHING MACHINES 12• PAINTING, COATING, IMPEGNATION UNITS 9• THERMAL DEBURRING MACHINES 2• MICROPLASMA NITRIDING UNIT 2• ION COVERING UNIT 1
Production EquipmentProduction Equipment
MANAGEMENT PLANNING
&
CONTROL SYSTEM
MANAGEMENT PLANNING
&
CONTROL SYSTEM
Version 6.0
Resource PlanningResource Planning
The modules to be used with SAP;
• FI (Financial Accounting) • FA (Fixed Assets) • CO (Controlling) • SD (Sales and Distribution) • MM (Materials Management) • PP (Production Planning) • QM (Quality Management) • HR (Human Res.) • CS (Customer Service) • WM (Warehouse Management)
• Special designs for customer requirements
• Design steps complying with ISO/TS 16949quality system requirements.
• Application of Prototypes in Place
• Performance and Durability tests in Hema
R & D CapabilitiesR & D Capabilities
Engineer MSc. : 2 Technician : 8Engineer : 39Dradtman : 7
Total :56
R&D EmployeesR&D Employees
•Hema Endustri AS is capable off carrying out;•Validation•Fatigue•Durability•Sound
Tests in its own facilities, to its own and customer specifications to ensure customer and design requirements
R & D Test CapabilityR & D Test Capability
•PUMP RIGS :4
•HYDRAULIC LIFT COVER RIGS :4
•STEERING UNIT RIGS :2
•VALVE RIGS :2
•FATIGUE TEST RIGS :1
R & D Test CapabilityR & D Test Capability
• 3D SOLID MODELLING
– PRO ENGINEER WILDFIRE 3.0
– CATIA 5.0
• 2D DRAWING
– INTELLICAD
– PRO ENGINEER & WILDFIRE (INTEGRATED WITH 3D)
• ANALYSIS
– PRO ENGINEER 3.0 MECHANISM ANALYSIS
– ANSYS 11.0 FLUID AND STRESS ANALYSIS
– MATLAB SIMULINK 2008
• 3D SOLID MODELLING
– PRO ENGINEER WILDFIRE 3.0
– CATIA 5.0
• 2D DRAWING
– INTELLICAD
– PRO ENGINEER & WILDFIRE (INTEGRATED WITH 3D)
• ANALYSIS
– PRO ENGINEER 3.0 MECHANISM ANALYSIS
– ANSYS 11.0 FLUID AND STRESS ANALYSIS
– MATLAB SIMULINK 2008
Designing tools
11.011.0
CAE (CAE (ComputerComputer AidedAided EngineeringEngineering))
••ANSYSANSYS
••ProPro/MECHANICA/MECHANICA
FrontFront AxleAxle HousingHousingStressStress AnalysisAnalysis
DirectionalDirectional Kontrol Kontrol ValveValveBody Body StressStress AnalysisAnalysis
HousingHousing, , finitefinite element meshelement mesh
R & D R & D ToolsTools
9.09.0
CFD (CFD (ComputionalComputional FluidFluid DynamicsDynamics))
••CFCF--DESIGNDESIGN
DirectionalDirectional ControlControl ValveValvePressurePressure DistributionDistribution
DirectionalDirectional ControlControl ValveValveStreamlinesStreamlines, , velocityvelocity magnitudemagnitude
R & D R & D ToolsTools
LeanLean 6 Sigma6 Sigma
More than 80 ongoing projects..More than 80 ongoing projects..
1 Master1 Master BlackBlack BeltBelt30 Black30 Black BeltsBelts15 Green15 Green BeltsBelts150Yellow150Yellow BeltsBelts
LeanLean ManufacturingManufacturing
Total Total QualityQuality ManagementManagement
AutonomousAutonomous MaintenanceMaintenance
PrenventivePrenventive MaintenanceMaintenance
JustJust InIn TimeTime
KanbanKanban
QualityQuality InitiativesInitiatives
• DAIMLER-MERCEDES CATEGORY “A”
• FORD Q1
• ISO 14001
• ISO-TS 16949
• MANUFACTURING CERTIFICATE FOR ARMORED VEHICLES
• SECURITY CERTIFICATE FROM MINISTRY of DEFENSE
• AQAP 2110
• ISO 9001
Quality CertificatesQuality Certificates
QualityQuality CertificatesCertificates & & AwardsAwards
CATERPILLAR SQEPCATERPILLAR SQEPSILVER MEDALSILVER MEDALССEREMONYEREMONY
Caterpillar SQEP(Supplier Quality Excellence Process) was awardedin 2008. Follow-up audits are made on yearly basis. Hema is the firstcompany that is received Silver medal in Europe zone.
Hema Metal FoundryHema Metal Foundry
Plant Area : 22.560 m²Gross cast weight /box : max 350 kg (Engine blocks, axle bodies, gearbox & housings)Material Grades : GI GG20 – GG30
: SG GGG40 – GGG60
Hema Metal FoundryHema Metal Foundry
Heinrich Wager Sinto EFA-SD 5.5 Moulding LineBox size 1130x800x(350+350)mm
Hema Metal Foundry Hema Metal Foundry Melting UnitMelting Unit
7000 Kw Dual Track 12 ton /hr melting capacity
Inductotherm furnace
Hema Metal Foundry Hema Metal Foundry Moulding LineMoulding Line
Hema Metal Foundry Hema Metal Foundry Moulding LineMoulding Line
Automated core settingProduction capacity 120 boxes /hrIntegrated 100m cooling line
Hema Metal Foundry Hema Metal Foundry Sand PreparationSand Preparation
Sand preparation system : 500 ton total Sand preparation mixer : 5000 Lt (120 Ton /hr)Returned sand cooling/pre mixingHartley sand test device
ContactsContacts
• Mr. Tunç Doğan General Manager [email protected]
• Mr. Ertugrul Yanit Ass. Gn. Manager [email protected]
• Mr. Mansuri Çaynak Marketing Manager [email protected]
•HEMA ENDUSTRI A.Ş.•TEL: +90 (282) 758-1040•FAX: +90 (282) 758-1071•www.hemaendustri.com
• Mr. Tunç Doğan General Manager [email protected]
• Mr. Ertugrul Yanit Ass. Gn. Manager [email protected]
• Mr. Mansuri Çaynak Marketing Manager [email protected]
•HEMA ENDUSTRI A.Ş.•TEL: +90 (282) 758-1040•FAX: +90 (282) 758-1071•www.hemaendustri.com