hds series heavy duty plugs and receptacles · 2017-09-06 · 3. hds series electrical connectors....

HDS SeriesHeavy Duty Plugs and Receptacles

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Environmental highlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Code Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Rating Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Cable Mounted Plug with

Compression Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Mechanical Clamp Assemblies . . . . . . . . . . . . . . . . . . . . . 9

Basket Weave Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

NPT Threaded Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Metric Threaded Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Panel Mounted Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Cable Mounted Receptacle with

Compression Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Mechanical Clamp Assemblies . . . . . . . . . . . . . . . . . . . . . 15

Basket Weave Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

NPT Conduit Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Metric Threaded Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Panel Mounted Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Receptacle Mounted to Conduit Fitting Box with

Straight Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Angle Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Cable Grip Accessory Components . . . . . . . . . . . . . . . . . . . . . . . 22

Connector Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 - 24

Cable Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 - 26

Cable Grip Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Standard / Jack / Clamp Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Nuts Continued / Mechanical Clamp Assembly . . . . . . . . . . . . . . 29

Conduit Adapters: Internally & Externally Threaded . . . . . . . . . . . 30

Panel Board & Transition Adapters . . . . . . . . . . . . . . . . . . . . . . . . 31

Protective Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Straight and Angled Adapter Covers . . . . . . . . . . . . . . . . . . . . . . 33

Conduit Back Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Thermocouple Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 - 36

AWG/MCM to Metric mm² wire and Contact Sizes . . . . . . . . . . . 37 - 38

Replacement Contact Part Numbers . . . . . . . . . . . . . . . . . . . . . . 39

Termination Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 - 41

Electrical Service Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

3

HDS Series Electrical ConnectorsHeavy Duty Environmentally Sealed Plugs & Receptacles

Product Overview

The HDS Series connectors are heavy duty, environmentally sealed plug and receptacle that represent the latest in advancements in electrical connector technology . The design objectives in developing this product line were to exceed the environmental and performance characteristics of the relevant standards and specifications whilst giving design engineers the widest possible selection in the design of connector systems .

These rugged compact connectors provide the basis for a family of electrical connector products, including Explosion Proof and Flameproof designs, with uses in a multitude of applications; Ground support, cable networks, automation, process control systems, land based and offshore drilling systems and control, instrumentation systems .

Current and Voltage RatingsConnectors are designed to handle heavy loads given the low overalll size and in addition are capable of opening circuits under their full voltage and ampacity ratings .* HDS series control and instrumentation inserts carry higher than normal voltage ratings as a result of the one piece insert having increased creepage and clearance distances and higher dielectric strength in the components .

Ingress ProtectionDesign and materials enable connectors to meet IP68-8 Per EN:60529:1992 and 6P per NEMA 250 .

Solder, Crimp and Pressure TerminationContact termination is available in three styles, Solder, crimp and pressure termination depending on the insert configuration and application .

Compact Size and Low WeightConnectors are smaller and weigh less than an equivalent connector of the same service rating, resulting in less cumbersome cable assemblies and better utilization of mounting space .

Easily Accessible Wire TerminalsConductors are readily connected to inserts . housings are slipped over conductors or leads after termination . Cumbersome handling and seating of inserts with conductors attached is eliminated .

Single Piece InsertsA unique design of insert combining specially formulated silicones and plastics allow, higher and increased environmental sealing between adjacent and mating contacts allowing for increased voltage service .

Double Lead Thread CouplingThis strong and durable fast acting modified thread speeds up the insertion and extraction of the plug . Moreover the thread is easier to start and less susceptible to jamming .

Rugged ConstructionAll metal hardware is machined from tempered aluminium bar stock and treated with a Hard Anodic coating providing excellent corrosion resistance (salt Spray) and generally increases the durability of the connector assembly .

Systems IntegrationHDS series connectors form the basis of four connectors series, allowing for the integration of common pin and cable configurations in both hazardous and non-hazardous areas .

The HDS Series of connectors are available in single pin, multipin power and control and instrumentation configurations . Connector components are interchangeable, including the ability to accommodate male or female contacts in either style of hardware, allowing for even greater flexibility in the design process .

The performance and reliability designed into the HDS series connectors, combined with the latest production methods, lends itself to selection in the Oil Gas and Petrochimical markets for heavy duty environmentally sealed connectors . These connectors combine a level of performance and reliability unsurpassed in heavy duty circular connectors .

Cable Mounted Receptacle: HDS-CMR-M16 with mechanical Clamp

Additional certification information is available via ourwebsite at www .elecquip .com

HDS Series Electrical ConnectorsEnvironmental Features & Service Parameters

Service Parameters

Property Standard HDS Connectors

Operating TemperatureMIL-STD-1344Method 1003

-67°F to 225°F / -55°C to 125°C

Ingress ProtectionEN:60529:1992Degrees of protection provided by enclosure (IP Code)

Achieves IP 68-8Clause 5 .1, 5 .2, 13 .4, 14 .2 .7

Electrical ResistanceEN:50019:2000MIL-STD-1344

Clause 4 .3Method 3001

Thermal ShockMIL-STD-1344Method 1003 Test Condition AEN:60079-1:2007 (Clause 26 .8)

Meets MIL-STD-1344Method 1003Meets Clause 26 .8

Corrosion Resistance48 Hours Method 1001MIL-STD-1344No exposure of base material

Salt Spray: 336 DaysNo Exposure of Material

Chemical Resistance No Requirements Oil, Most Acids and Alkalis

Air Leakage 1 AtmosphereMeets MIL-STD-1344Method 1003

Shock ResistanceMIL-STD-202Method 207

Meets MIL-STD-202Method 207

VibrationMIL-STD-1344Method 2006

Meets MIL-STD-1344Method 2006

High-Impact ResistanceMIL-STD-202Method 207EN:50102

Meets MIL-STD-202Method 207Meets IK08 Joules

Frequency 50, 60 and 400Hz Per MIL-C-22992E

Hazardous Location Certifications

Class I, Div 2, GrABCD, T1-T6

Ex nA IIC, T1-T6

Class I Zone 2, Ex/AEx nA IIC, T1-T6

-40ºC ≤ Ta ≤ 40/50/65ºC

1 Shell StyleCM - Cable MountedPM - Panel Mounted

7 Grommet Selection Code(see table 1)

9 Number ofContacts

11 Composite InsertC - Composite Insert(Various Contact Sizes)Omit if all contacts are the same

13 Polarized ContactOmit if not polarizedP - Polarized contact

16 Insert OrientationOmit if normal .01, .02, .03, etc .

17 Special OptionsXX - Modification NumberT - Through Shell Conductivity

15 Contact TerminationR - PressureOmit for crimp

14 Contact GenderM - Male (pin)F - Female (socket)

8 Shell Size12, 16, C16, 20, C20, 24, C24, 28, C28

12 Grounded Contact to ShellG - GroundedOmit if not grounded

10 Contact Size in AWG

3 Cable GripOmit for Mechanical ClampK - Basket WeaveC - Gland Nut

5 Coupling NutOmit for StandardJ - Jacking Coupling NutG - Glove Nut

4 Cable AdapterL - Long AdapterM - Metric Conduit ThreadT - NPT ThreadE- Extra Long

6 Protective CoverOmit For Standard Cap And ChainA - Less CoverS - Spring Loaded Cover

Gro

mm

et S

elec

tion

Co

de

Cable Size

Cable Size

2 Connector GenderP - Plug (Through Shell Conductivity)

R - Recepticle (Through Shell Conductivity)

C M P K L J A 1 8 C 1 6 7 1 2 C G P R 0 2 X XMHDS SERIES 1 7 10 11 12 13 14 15 16 1782 43 5 6 9

Code Logic HDS Series

Table 1 Rubber Grommet Selection Table

Omit if No Gland or Grommet RequiredInches Millimeters Inches Millimeters

Min Max Min Max Min Max Min Max02 0 .062 0 .125 1 .6 3 .2 26 1 .500 1 .625 38 .1 41 .304 .0125 0 .250 3 .2 6 .4 28 1 .625 1 .750 41 .3 44 .406 0 .250 0 .375 6 .4 9 .5 30 1 .750 1 .875 44 .4 47 .608 0 .375 0 .500 9 .5 12 .7 31 1 .875 2 .937 47 .6 49 .210 0 .500 0 .625 12 .7 15 .9 32 1 .875 2 .000 47 .6 50 .812 0 .625 0 .750 15 .9 19 .1 34 2 .000 2 .125 50 .8 54 .014 0 .750 0 .875 19 .1 22 .2 36 2 .125 2 .250 54 .0 57 .115 0 .875 0 .937 22 .2 23 .8 38 2 .250 2 .375 57 .1 60 .316 0 .875 1 .000 22 .2 25 .4 39 2 .375 2 .437 60 .3 61 .918 0 .875 1 .125 25 .4 28 .6 40 2 .375 2 .500 60 .3 63 .520 1 .000 1 .250 28 .6 31 .8 42 2 .500 2 .625 63 .5 66 .722 1 .125 1 .375 31 .8 34 .9 44 2 .625 2 .750 66 .7 69 .923 1 .250 1 .437 34 .9 36 .5 46 2 .750 2 .875 69 .9 73 .024 1 .375 1 .500 36 .5 38 .1

6

Ampacity RatingsContact Size Selection and Connector Resistance Values

1 Contact sizes: assume equal wire size included as contact and wire combination . Differing wire sizes will exhibit different electrical performance results .

2 MS Specification (MIL-C-39029D) current ratings are in accordance with MIL-C-39029D

3 NEC Specifications assume a wire size selection that is in accordance NEC guidelines for temperature rise .

4 NEC circuit breaking capabilty: connectors and contacts that have demonstrated the ability to rupture current under full rated load in accordance with UL standard 1686 1977 and MIL-C-22992E . NEC circuit breaking for hazardous locations ( Class and Division system) Connectors and contacts have demonstrated the ability to disconnect under full rated load in accordance with UL standard 1977, 1919 and CSA C22 .2-159-M1987

5 IEC ampacity ratings: assume equal wire size, included as contact and wire combination . Differing wire sizes will exhibit different electrical performance results .

6 Contact Resistance when tested in accordance with MIL-1344 method 3004 .1 will not exceed the values listed in table 1 column 6

Note All ampacities shown are for individual contacts and must be derated to determine maximum total current to be carried by the connector . Use the tables and formulas detailed on pages: 6 and 7

Contact Sizes #AWG MCM ( mm² )

Ampacity Rating Non-Circuit Breaking

NEC Ampacity Rating

Non-Circuit Breaking

IEC Ampacity Rating

Non-Circuit Breaking

Contact Resistance Milliohms (mW)

MS NEC Crimp Term Solder Term

18 AWG (1 .0 mm² ) - 9 - 9 3 .00 2 .47

16 AWG (1 .3 mm² ) 13 16 10 16 2 .25 1 .75

12 AWG (3 .3 mm² ) 23 30 20 30 1 .29 0 .86

10 AWG (5 .2 mm² ) 33 40 30 40 0 .96 0 .64

8 AWG (7 .6 mm² ) 46 50 40 50 0 .75 0 .42

4 AWG (21 mm² ) 80 90 60 90 0 .41 0 .18

1/0 AWG (54 mm² ) 150 155 100 155 0 .23 0 .10

4/0 AWG (109 mm² ) 225 225 200 225 0 .16 0 .06

262 MCM (132 mm² ) - 599 - 599 0 .086 NA

313 MCM (159 mm² ) - 636 - 636 0 .090 NA

350 MCM (185 mm² ) - 325 - 325 0 .070 NA

373 MCM (189 mm² ) - 674 - 674 0 .070 NA

500 MCM (240 mm² ) - 750 - 750 0 .069 NA

535 MCM (273 mm² ) - 898 - 898 0 .032 NA

646 MCM (326 mm² ) - 1009 - 1009 0 .026 NA

777 MCM (394 mm² ) - 1135 - 1135 0 .020 NA

1111 MCM (562 mm² ) - 1303 - 1303 0 .017 NA

1

1 5

6

Note

2

3

4

2 3

4 5 6

7

Different ambient temperatures need to be taken into consideration when considering ampacity ratings, depending on application and the location in which the connectors are to be used . Accordingly it is important to rate the connector xxxx

Non Hazardous location ratings:The following standard may be used in calculating the total current carrying capacity of the connector

MIL-W-5088L Section 6.7 Wire current ratings:For a more conservative standard use the hazardous location derating formulas detailed on pages 42 and 43 .

Hazardous Locations:The following standards IEC derating per IEC60079-0 :2004 General requirements IEC 60079-1 :2004 Flameproof protection IEC 60079-7 :2003 Increased Safety protection

These standards require that equipment, when in an energized condition, does not exceed the rated surface temperature, in order not to ignite the hazardous atmosphere . These values are listed in table 3 . The Formulas detailed on pages x and x will be of assistance in determining the correct insert and allowable ampacity for the connector application and location .

Derating Charts - HDS Series Connectors

Table 2 IEC vs NEC Temperature Classification

Temp in C

Classification

IEC N . America

83 T6 T6

100 T5 T5

120 T4 T4A

135 T4 T4

150 T3 T3C

165 T3 T3B

180 T3 T3A

100 T3 T3

115 T2 T2D

130 T2 T2C

160 T2 T2B

180 T2 T2A

300 T2 T2

450 T1 T1

Table 3 Safe Equipment Operating Temperatures

Spontaneous Ignition Temp of the Gasses

(T)

Temperature Class of Equipment

T685°C

T5100°C

T4135°C

T3200°C

T2300°C

T1450°C

85 < T < 100

100 < T < 135

135 < T < 200

200 < T < 300

300 < T < 450

450 < T

8

Cable Mounted Plugwith Compression Nut

in. in.

Cable Size Select from cable grip accessory components Table 1, Page 5 and substitute symbol number for delta XX

Shell Size

Part Number with Standard Coupling Nut

Dimensions with Standard Cable AdapterPart Number with Jack Coupling Nut

A B C

in mm in mm in mm

12 HDS-CMPC-XX12 5-3/8 137 1-13/16 46 5-31/32 152 HDS-CMPCJ-XX12



C20 HDS-CMPC-XXC20 6-5/8 169 2-13/16 71 7-7/32 183 HDS-CMPCJ-XXC20





With Long Cable Adapter

12 HDS-CMPCL-XX12 7-5/8 194 1-13/16 46 8-7/32 209 HDS-CMPCLJ-XX12



C20 HDS-CMPCL-XXC20 8-7/8 225 2-13/16 71 9-15/32 241 HDS-CMPCLJ-XXC20





9

Cable Mounted Plugwith Mechanical Clamp Assembly

Cable Size Select from cable grip accessory components table and substitute symbol number for delta XX

in.

Shell Size



A B C D E

in mm in mm in mm in mm in mm

12 HDS-CMP-XX12 6-1/8 156 1-13/16 46 6-23/32 171 2-3/8 60 1-3/4 44 HDS-CMPCJ-XX12

16 HDS-CMP-XX16 6-7/16 164 2-5/16 59 7-1/32 179 3 76 2-1/4 57 HDS-CMPCJ-XX16

20 HDS-CMP-XX20 7 178 2-13/16 71 7-19/32 193 3-3/4 95 2-3/4 70 HDS-CMPCJ-XX20

C20 HDS-CMP-XXC20 7-1/2 190 2-13/16 71 8-3/32 206 3-3/4 95 2-3/4 70 HDS-CMPCJ-XXC20






12 HDS-CMPL-XX12 8-3/8 213 1-13/16 46 8-31/32 229 2-3/8 60 1-3/4 44 HDS-CMPCLJ-XX12

16 HDS-CMPL-XX16 8-11/16 221 2-5/16 59 9-9/32 236 3 76 2-1/4 57 HDS-CMPCLJ-XX16


C20 HDS-CMPL-XXC20 9-3/4 248 2-13/16 71 10-11/32 263 3-3/4 95 2-3/4 70 HDS-CMPCLJ-XXC20





10

Cable Mounted plugwith Basket Weave Grip

in.


Shell Size



A B C

in mm in mm in mm

12 HDS-CMPK-XX12 5-3/8 137 6 152 1-3/4 45 HDS-CMPJK-XX12

16 HDS-CMPK-XX16 5-5/8 143 6-1/4 159 2-1/4 57 HDS-CMPJK-XX16


C20 HDS-CMPK-XXC20 6-5/8 168 7-1/4 184 2-3/4 70 HDS-CMPJK-XXC20






12 HDS-CMPKL-XX12 7-5/8 194 1-13/16 46 8-7/32 209 HDS-CMPKLJ-XX12



C20 HDS-CMPKL-XXC20 8-7/8 225 2-13/16 71 9-15/32 241 HDS-CMPKLJ-XXC20





11

Cable Mounted Plug 3/4" to 2-1/2" NPTwith NPT Threaded Entry

in.

Shell Size

NPT Size

Conduit

Part Number with

Standard Coupling Nut

Dimensions with Standard Cable Adapter

Part Number with

Jack Coupling NutA B C D

in mm in mm in mm in mm

12 3/4 HDS-CMPN-12 4-1/4 108 1-13/16 46 4-27/32 123 3/4 19 HDS-CMPJK-XX12

16 1-1/4 HDS-CMPN-16 4-3/8 111 2-5/16 59 4-31/32 126 1-1/4 32 HDS-CMPJK-XX16


C20 1-1/2 HDS-CMPN-C20 5 127 2-3/16 71 5-19/32 142 1-1/2 38 HDS-CMPJK-XXC20

24 2 HDS-CMPN-24 4-5/8 117 3-5/16 84 5-7/32 132 2 51 HDS-CMPJK-XX24

C24 2 HDS-CMPN-C24 5-1/8 130 3-5/16 84 5-23/32 145 2 51 HDS-CMPJK-XXC24


C28 2-1/2 HDS-CMPN-C28 5-19/32 142 3-13/16 97 6-3/16 157 2-1/2 64 HDS-CMPJK-XXC28

12

Cable Mounted Plug M20 to M63with Metric Threaded Entry

in.

Shell Size

Metric Thread for



Part Number with Jack Coupling Nut

A B C D


12 M20 HDS-CMPM-12 4-1/4 108.0 1-13/16 46.1 4-27/32 123.0 3/4 19.1 HDS-CMPMJ-12

16 M32 HDS-CMPM-16 4-3/8 111.1 2-5/16 58.7 4-31/32 126.2 1-3/4 31.8 HDS-CMPMJ-16


C20 M40 HDS-CMPM-C20 5 127.0 2-3/16 71.4 5-19/32 142.1 1-1/2 38.1 HDS-CMPMJ-C20

24 M50 HDS-CMPM-24 4-5/8 117.5 3-5/16 84.1 5-7/32 131.6 2 50.8 HDS-CMPMJ-24

C24 M50 HDS-CMPM-C24 5-1/8 130.2 3-5/16 84.1 5-23/32 145.2 2 50.8 HDS-CMPMJ-C24


C28 M63 HDS-CMPM-C28 5-19/32 142.1 3-13/16 96.8 6-3/16 157.2 2-1/2 63.5 HDS-CMPMJ-C28

13

Panel Mounted Plug

in.

Shell Size



Part Number with Jack

Coupling NutA B C D E F

in mm in mm in mm in mm in mm in mm

12 HDS-PMP-12 2-3/8 60.3 1-13/16 46.0 2-31/32 75.4 1-17/64 32.1 1-5/8 41.3 3/16 4.8 HDS-PMPJ-12

16 HDS-PMP-16 2-13/32 61.1 2-5/16 58.7 3 76.2 1-11/16 42.9 2-1/8 54.0 7/32 5.6 HDS-PMPJ-16

20 HDS-PMP-20 2-7/16 61.9 2-13/16 71.4 3-1/32 77.0 2-3/32 53.2 2-5/8 66.7 9/32 7.1 HDS-PMPJ-20

C20 HDS-PMP-C20 2-15/16 74.6 2-13/16 71.4 3-17/32 89.7 2-3/32 53.2 2-5/8 66.7 9/32 7.1 HDS-PMPJ-C20

24 HDS-PMP-24 2-15/32 62.7 3-5/16 84.1 3-1/16 77.8 2-17/32 64.3 3-1/8 79.4 11/32 8.7 HDS-PMPJ-24


28 HDS-PMP-28 2-15/32 62.7 3-13/16 96.8 3-1/16 77.8 3-1/32 77.0 3-3/4 95.3 11/32 8.7 HDS-PMPJ-28


14

Cable Mounted Receptaclewith Compression Nut

in. (1.6mm) in. (1.6mm)


Shell Size

Part Number with Inline Receptacle


A B C D


12 HDS-CMRC-XX12 5-3/8 137 6 152 1-3/4 45 1-61/64 50

16 HDS-CMRC-XX16 5-5/8 143 6-1/4 159 2-1/4 57 2-31/64 63

20 HDS-CMRC-XX20 6-1/8 156 6-3/4 172 2-3/4 70 3-1/32 77

C20 HDS-CMRC-XXC20 6-5/8 168 7-1/4 184 2-3/4 70 3-1/32 77

24 HDS-CMRC-XX24 6-5/8 168 7-1/4 184 3-1/4 83 3-9/16 90

C24 HDS-CMRC-XXC24 7-1/8 181 7-3/4 197 3-1/4 83 3-9/16 90

28 HDS-CMRC-XX28 7-1/8 181 7-3/4 197 3-3/4 95 4-1/16 103

C28 HDS-CMRC-XXC28 7-5/8 194 8-1/4 210 3-3/4 95 4-1/16 103


12 HDS-CMRCL-XX12 7-5/8 194 8-1/4 210 1-3/4 45 1-61/64 50

16 HDS-CMRCL-XX16 7-7/8 200 8-1/2 216 2-1/4 57 2-31/64 63

20 HDS-CMRCL-XX20 8-3/8 213 9 289 2-3/4 70 3-1/32 77

C20 HDS-CMRCL-XXC20 8-7/8 226 9-1/2 241 2-3/4 70 3-1/32 77

24 HDS-CMRCL-XX24 8-7/8 226 9-1/2 241 3-1/4 83 3-9/16 90

C24 HDS-CMRCL-XXC24 9-3/8 238 10 254 3-1/4 83 3-9/16 90

28 HDS-CMRCL-XX28 9-1/8 238 9-3/4 248 3-3/4 95 4-1/16 103

C28 HDS-CMRCL-XXC28 9-5/8 245 10-1/4 260 3-3/4 95 4-1/16 103

15

Cable Mounted Receptaclewith Mechanical Clamp Assembly

in. (1.6mm)


Shell Size



A B C D E F

in mm in mm in mm in mm in mm in mm

12 HDS-CMR-XX12 6-1/8 156 6-3/4 172 1-3/4 45 1-61/64 50 1-3/4 45 2-3/8 60

16 HDS-CMR-XX16 6-7/16 164 7-1/16 179 2-1/4 57 2-31/64 63 2-1/4 57 3 76

20 HDS-CMR-XX20 7 178 7-5/8 194 2-3/4 70 3-1/32 77 2-3/4 70 3-3/4 95

C20 HDS-CMR-XXC20 7-1/2 191 8-1/8 206 2-3/4 70 3-1/32 77 2-3/4 70 3-3/4 95

24 HDS-CMR-XX24 7-9/16 192 8-3/16 208 3-1/4 83 3-9/16 91 3-1/4 83 4-1/2 108

C24 HDS-CMR-XXC24 8-1/16 205 8-11/16 221 3-1/4 83 3-9/16 91 3-1/4 83 4-1/2 108

28 HDS-CMR-XX28 8-1/8 206 8-3/4 222 3-3/4 95 4-1/16 103 3-3/4 95 5-1/8 130

C28 HDS-CMR-XXC28 8-5/8 219 9-1/4 235 3-3/4 95 4-1/16 103 3-3/4 95 5-1/8 130


12 HDS-CMRL-XX12 8-3/8 213 9 229 1-3/4 45 1-61/64 50 1-3/4 45 2-3/8 60.3

16 HDS-CMRL-XX16 8-11/16 221 9-5/16 237 2-1/4 57 2-31/64 63 2-1/4 57 3 76

20 HDS-CMRL-XX20 9-1/4 235 9-7/8 251 2-3/4 70 3-1/32 77 2-3/4 70 3-3/4 95

C20 HDS-CMRL-XXC20 9-3/4 248 10-3/8 264 2-3/4 70 3-1/32 77 2-3/4 70 3-3/4 95

24 HDS-CMRL-XX24 9-13/16 249 10-7/16 265 3-1/4 83 3-9/16 91 3-1/4 83 4-1/2 108

C24 HDS-CMRL-XXC24 10-5/16 262 10-15/16 278 3-1/4 83 3-9/16 91 3-1/4 83 4-1/2 108

28 HDS-CMRL-XX28 10-1/8 257 10-1/8 273 3-3/4 95 4-1/16 103 3-3/4 95 5-1/8 130

C28 HDS-CMRL-XXC28 10-5/8 270 11-3/8 286 3-3/4 95 4-1/16 103 3-3/4 95 5-1/8 130

16

Cable Mounted Receptaclewith Basket Weave Grip


Shell Size



A B C D


12 HDS-CMRKL-XX12 7-5/8 194 8-1/4 210 1-3/4 45 1-61/64 50

16 HDS-CMRKL-XX16 7-7/8 200 8-1/2 216 2-1/4 57 2-31/64 63

20 HDS-CMRKL-XX20 8-3/8 213 9 229 2-3/4 70 3-1/32 77

C20 HDS-CMRKL-XXC20 8-7/8 226 9-1/2 241 2-3/4 70 3-1/32 77

24 HDS-CMRKL-XX24 8-7/8 226 9-1/2 241 3-1/4 83 3-9/16 91

C24 HDS-CMRKL-XXC24 9-3/8 238 10 254 3-1/4 83 3-9/16 91

28 HDS-CMRKL-XX28 9-1/8 232 9-3/4 248 3-3/4 95 4-1/16 103

C28 HDS-CMRKL-XXC28 9-5/8 245 10-1/4 260 3-3/4 95 4-1/16 103


12 HDS-CMRKL-XX12 7-5/8 194 8-1/4 210 1-3/4 45 1-61/64 50

16 HDS-CMRKL-XX16 7-7/8 200 8-1/2 216 2-1/4 57 2-31/64 63

20 HDS-CMRKL-XX20 8-3/8 213 9 229 2-3/4 70 3-1/32 77

C20 HDS-CMRKL-XXC20 8-7/8 226 9-1/2 241 2-3/4 70 3-1/32 77

24 HDS-CMRKL-XX24 8-7/8 226 9-1/2 241 3-1/4 83 3-9/16 90

C24 HDS-CMRKL-XXC24 9-3/8 238 10 254 3-1/4 83 3-9/16 90

28 HDS-CMRKL-XX28 9-1/8 232 9-3/4 248 3-3/4 95 4-1/16 103

C28 HDS-CMRKL-XXC28 9-5/8 245 10-1/4 260 3-3/4 95 4-1/16 103

in. in.

17

Cable Mounted Receptacle 3/4" to 2-1/2" NPTNPT Conduit Entry

in. in.


Shell Size

NPT Size Conduit

Part Number Receptacle with Threaded Cover


A B C D E


12 3/4 HDS-MRN-12 4-1/4 108 3/4 19 4-7/8 124 1-3/8 35 1-61/64 50

16 1-1/4 HDS-MRN-16 4-3/8 111 1-1/4 32 5 127 2-1/4 57 2-15/32 63

20 1-1/2 HDS-MRN-20 4-1/2 114 1-1/2 38 5-1/8 130 2-3/4 70 3-1/32 77

C20 1-1/2 HDS-MRN-C20 5 127 1-1/2 38 5-5/8 143 2-3/4 70 3-1/32 77

24 2 HDS-MRN-24 4-5/8 118 2 51 5-1/4 133 3-1/4 83 3-9/16 90

C24 2 HDS-MRN-C24 5-1/8 130 2 51 5-3/4 146 3-1/4 83 3-9/16 90

28 2-1/2 HDS-MRN-28 5-3/32 129 2-1/2 64 5-23/32 145 3-3/4 95 4-1/16 103

C28 2-1/2 HDS-MRN-C28 5-19/32 142 2-1/2 64 6-7/32 158 3-3/4 95 4-1/16 103

18

Cable Mounted Receptacle M20 to M63with Metric Threaded Entry

in. in.

Shell Size

Metric Thread for

Part Number with

Inline Receptacle


A B C D E


12 M20 HDS-CMRM-12 4-1/4 108 3/4 19 4-7/8 124 1-3/8 35 1-61/64 50

16 M32 HDS-CMRM-16 4-3/8 111 1-1/4 32 5 127 2-1/4 57 2-15/32 63

20 M40 HDS-CMRM-20 4-1/2 114 1-1/2 38 5-1/8 130 2-3/4 70 3-1/32 77

C20 M50 HDS-CMRM-C20 5 127 1-1/2 38 5-5/8 143 2-3/4 70 3-1/31 77

24 M50 HDS-CMRM-24 4-5/8 118 2 51 5-1/4 133 3-1/4 83 3-9/16 90

C24 M50 HDS-CMRM-C24 5-1/8 130 2 51 5-3/4 146 3-1/4 83 3-9/16 90

28 M63 HDS-CMRM-28 5-3/32 129 2-1/2 64 5-23/32 145 3-3/4 95 4-1/16 103

C28 M63 HDS-CMRM-C28 5-19/32 142 2-1/2 64 6-7/32 158 3-3/4 95 4-1/16 103

19

Panel Mounted Receptacle


Shell Size

Part Number Receptacle with Threaded Cover

Receptacle with Conduit Box

A B C D E


12 HDS-PMR-12 1-3/4 44.5 1-3/8 34.9 1-1/2 38.1 11/64 4.3 2-15/16 74.6

16 HDS-PMR-16 2-1/4 57.2 1-11/16 42.9 2 50.8 13/64 5.1 2-15/16 74.6

20 HDS-PMR-20 2-3/4 69.9 2-3/32 53.2 2-1/2 57.2 7/32 5.5 2-15/16 74.6

C20 HDS-PMR-C20 2-3/4 69.9 2-3/32 53.2 2-1/2 57.2 7/32 5.5 2-7/16 61.9

24 HDS-PMR-24 3-1/4 82.6 2-17/32 64.3 3 76.2 9/32 7.14 2-15/16 74.6

C24 HDS-PMR-C24 3-1/4 82.6 2-17/32 64.3 3 76.2 9/32 7.14 2-7/16 61.9

28 HDS-PMR-28 3-3/4 95.3 3-1/32 89.7 3-1/2 82.6 11/32 8.7 2-15/16 74.6

C28 HDS-PMR-C28 3-3/4 95.3 3-1/32 89.7 3-1/2 82.6 11/32 8.7 2-7/16 61.9

20

Receptacle Mounted to Conduit Fitting Box with Straight Adapter plate

Shell Size

Hub Size Part Number with Environmental Cover


A B C D E F G H

in mm in mm in mm in mm in mm in mm in mm in mm in mm

123/41

2025

HDS-CFBA-12-*HDS-CFBA-12-*

5-1/45-1/4

133133

4-5/84-5/8

118118

4-3/164-3/16

106106

3-9/163-9/16

9191

2-3/82-3/8

6060

1-27/321-27/32

4747

11

2525

9/329/32

77

161

1-1/41-1/2

253236

HDS-CFBA-16-*HDS-CFBA-16-*HDS-CFBA-16-*

5-1/45-1/45-1/4

133133133

4-5/84-5/84-5/8

118118118

4-3/164-3/164-3/16

106106106

3-9/163-9/163-9/16

919191

2-3/82-3/82-3/8

606060

1-27/321-27/321-27/32

474747

111

252525

9/329/329/32

777

201-1/41-1/2

2

323651

HDS-CFBA-20-*HDS-CFBA-20-*HDS-CFBA-20-*

666

152152152

5-1/45-1/45-1/4

133133133

4-1/24-1/24-1/2

114114114

3-7/83-7/83-7/8

989898

3-3/43-3/43-3/4

959595

3-1/163-1/163-1/16

787878

1-7/321-7/321-7/32

313131

9/329/329/32

777

C201-1/41-1/2

2

323651

HDS-CFBA-C20-*HDS-CFBA-C20-*HDS-CFBA-C20-*

666

152152152

5-1/45-1/45-1/4

133133133

4-1/24-1/24-1/2

114114114

3-7/83-7/83-7/8

989898

3-3/43-3/43-3/4

959595

2-9/162-9/162-9/16

656565

1-7/321-7/321-7/32

313131

9/329/329/32

777

242-1/4

36476


88

203203

6-3/46-3/4

171171

88

203203

77

178178

3-3/44-1/2

95114

2-11/322-11/32

6060

1-1/21-1/2

3838

7/167/16

1111

C242-1/4

36476

HDS-CFBA-C24-*HDS-CFBA-C24-*

88

203203

6-3/46-3/4

171171

88

203203

77

178178

3-3/44-1/2

95114

2-27/322-27/32

4747

1-1/21-1/2

3838

7/167/16

1111

282-1/4

36476


88

203203

6-3/46-3/4

171171

88

203203

77

178178

3-3/44-1/2

95114

2-9/322-9/32

5858

1-1/21-1/2

3838

7/167/16

1111

C282-1/4

36476

HDS-CFBA-C28-*HDS-CFBA-C28-*

88

203203

6-3/46-3/4

171171

88

203203

77

178178

3-3/44-1/2

95114

2-25/322-25/32

7171

1-1/21-1/2

3838

7/167/16

1111

21

Receptacle Mounted to Conduit Fitting Box with Angle Adapter Plate 45°

Shell Size

Hub Size Part Number with Environmental Cover


A B C D E F G H

in mm in mm in mm in mm in mm in mm in mm in mm in mm

123/41

2025

HDS-CFBB-12-*HDS-CFBB-12-*

5-1/45-1/4

133133

4-5/84-5/8

118118

4-3/164-3/16

106106

3-9/163-9/16

9191

2-3/82-3/8

6060

1-27/321-27/32

4747

11

2525

9/329/32

77

161

1-1/41-1/2

253236

HDS-CFBB-16-*HDS-CFBB-16-*HDS-CFBB-16-*

5-1/45-1/45-1/4

133133133

4-5/84-5/84-5/8

118118118

4-3/164-3/164-3/16

106106106

3-9/163-9/163-9/16

919191

2-3/82-3/82-3/8

606060

1-27/321-27/321-27/32

474747

111

252525

9/329/329/32

777

201-1/41-1/2

2

323651

HDS-CFBB-20-*HDS-CFBB-20-*HDS-CFBB-20-*

666

152152152

5-1/45-1/45-1/4

133133133

4-1/24-1/24-1/2

114114114

3-7/83-7/83-7/8

989898

3-3/43-3/43-3/4

959595

3-1/163-1/163-1/16

787878

1-7/321-7/321-7/32

313131

9/329/329/32

777

C201-1/41-1/2

2

323651

HDS-CFBB-C20-*HDS-CFBB-C20-*HDS-CFBB-C20-*

666

152152152

5-1/45-1/45-1/4

133133133

4-1/24-1/24-1/2

114114114

3-7/83-7/83-7/8

989898

3-3/43-3/43-3/4

959595

2-9/162-9/162-9/16

656565

1-7/321-7/321-7/32

313131

9/329/329/32

777

242-1/4

36476


88

203203

6-3/46-3/4

171171

88

203203

77

178178

3-3/44-1/2

95114

2-11/322-11/32

6060

1-1/21-1/2

3838

7/167/16

1111

C242-1/4

36476

HDS-CFBB-C24-*HDS-CFBB-C24-*

88

203203

6-3/46-3/4

171171

88

203203

77

178178

3-3/44-1/2

95114

2-27/322-27/32

4747

1-1/21-1/2

3838

7/167/16

1111

282-1/4

36476


88

203203

6-3/46-3/4

171171

88

203203

77

178178

3-3/44-1/2

95114

2-9/322-9/32

5858

1-1/21-1/2

3838

7/167/16

1111

C282-1/4

36476

HDS-CFBB-C28-*HDS-CFBB-C28-*

88

203203

6-3/46-3/4

171171

88

203203

77

178178

3-3/44-1/2

95114

2-25/322-25/32

7171

1-1/21-1/2

3838

7/167/16

1111

22

Cable Grip Accessory ComponentsBasket Weave Grips, Anti-friction Washers & Sealing Grommets

Shell Size

Cable Diameter Dimension ACable Diameter Code Number

GrommetsRubber Sealing

GrommetsPart No.

Gland Washers Stainless Steel

Part No.

Basket Weave Grips

Inches MM Stainless Steel Part No.

Nominal Length

Min Max Min Max Inches MM

12

.062 .125 1.6 3.2 01 HDS-6312-02HDS-8012-4

.125 .250 3.2 6.4 02 HDS-6312-04 HDS-5012-04 3 76.2

.250 .375 6.4 9.5 03 HDS-6312-06HDS-8012-08

HDS-5012-06 4 101.6

.375 .500 9.5 12.7 04 HDS-6312-08 HDS-5012-08 5 127

.500 .625 12.7 15.9 05 HDS-6312-10HDS-8012-12

HDS-5012-10 6 152.4

.625 .750 15.9 19.1 06 HDS-6312-12 HDS-5012-12 7 177.8

.750 .875 19.1 22.2 07 HDS-6312-14HDS-8012-15

HDS-5012-14 7-1/2 190.5

.875 .937 22.2 23.8 08 HDS-6312-15 HDS-5012-15 8 203.2

16

.250 .375 6.4 9.5 06 HDS-6316-06HDS-8016-08

HDS-5016-06 4 101.6

.375 .500 9.5 12.7 08 HDS-6316-08 HDS-5016-08 5 127

.500 .625 12.7 15.9 10 HDS-6316-10HDS-8016-12

HDS-5016-10 6 152.4

.625 .750 15.9 19.1 12 HDS-6316-12 HDS-5016-12 7 177.8

.750 .875 19.1 22.2 14 HDS-6316-14HDS-8016-16

HDS-5016-14 7-1/2 190.5

.875 1.000 22.2 25.4 16 HDS-6316-16 HDS-5016-16 8-1/2 215.9

1.000 1.125 25.4 28.6 18 HDS-6316-18HDS-8016-20

HDS-5016-18 9 228.6

1.125 1.250 28.6 31.8 20 HDS-6316-20 HDS-5016-20 10 254

1.250 1.375 31.8 34.9 22 HDS-6316-22HDS-8016-23 HDS-5016-23 10-1/2 266.9

1.375 1.437 34.9 36.5 23 HDS-6316-23

20or

C20

.500 .625 12.7 15.9 10 HDS-6320-10HDS-8020-12

HDS-5020-10 6 152.4

.625 .750 15.9 19.1 12 HDS-6320-12 HDS-5020-12 7 177.8

.750 .875 19.1 22.2 14 HDS-6320-14HDS-8020-16

HDS-5020-14 7-1/2 190.5

.875 1.000 22.2 25.4 16 HDS-6320-16 HDS-5020-16 8-1/2 215.9

1.000 1.125 25.4 28.6 18 HDS-6320-18HDS-8020-20

HDS-5020-18 9 228.6

1.125 1.250 28.6 31.8 20 HDS-6320-20 HDS-5020-20 10 254

1.250 1.375 31.8 34.9 22 HDS-6320-22HDS-8020-24 HDS-5020-24 11 279.4

1.375 1.500 34.9 38.1 24 HDS-6320-24

1.500 1.625 38.1 41.3 26 HDS-6320-26HDS-8020-28 HDS-5020-28 13 330.2

1.625 1.750 41.3 44.4 28 HDS-6320-28

1.750 1.875 44.4 47.6 30 HDS-6320-30HDS-8020-31 HDS-5020-31 14-1/2 368.3

1.875 1.937 47.6 49.2 31 HDS-6320-31

24or

C24

.750 .875 19.1 22.2 14 HDS-6324-14HDS-8024-16 HDS-5024-16 8-1/2 215.9

.875 1.000 22.2 25.4 16 HDS-6324-16

1.000 1.125 25.4 28.6 18 HDS-6324-18HDS-8024-20 HDS-5024-20 10 254

1.125 1.250 28.6 31.8 20 HDS-6324-20

1.250 1.375 31.8 34.9 22 HDS-6324-22HDS-8024-24 HDS-5024-24 11 279.4

1.375 1.500 34.9 38.1 24 HDS-6324-24

1.500 1.625 38.1 41.3 26 HDS-6324-26HDS-8024-28 HDS-5024-28 13 330.2

1.625 1.750 41.3 44.4 28 HDS-6324-28

1.750 1.875 44.4 47.6 30 HDS-6324-30HDS-8024-32 HDS-5024-32 15 381

1.875 2.000 47.6 50.8 32 HDS-6324-32

2.000 2.125 50.8 54.0 34 HDS-6324-34HDS-8024-36 HDS-5024-36 16 406.4

2.125 2.250 54.0 57.1 36 HDS-6324-36

2.250 2.375 57.1 60.3 38 HDS-6324-38HDS-8024-39 HDS-5024-39 17-1/2 444.5

2.375 2.500 60.3 63.5 39 HDS-6324-39

28or

C28

1.375 1.500 34.9 38.1 24 HDS-8028-24 HDS-8028-24 HDS-5028-24 11 279.4

1.500 1.625 38.1 41.3 26 HDS-8028-26HDS-8028-28 HDS-5028-28 13 330.2

1.625 1.750 41.3 44.4 28 HDS-8028-28

1.750 1.875 44.4 47.6 30 HDS-8028-30HDS-8028-32 HDS-5028-32 15 381

1.875 2.000 47.6 50.8 32 HDS-8028-32

2.000 2.125 50.8 54.0 34 HDS-8028-34HDS-8028-36 HDS-5028-36 16 406.4

2.125 2.250 54.0 57.1 36 HDS-8028-36

2.250 2.375 57.1 60.3 38 HDS-8028-38HDS-8028-40 HDS-5028-40 17-1/2 444.5

2.375 2.500 60.3 63.5 40 HDS-8028-40

2.500 2.625 63.5 66.7 42 HDS-8028-42

HDS-8028-46 HDS-5028-46 19 482.62.625 2.750 66.7 69.9 44 HDS-8028-44

2.750 2.875 69.9 73.0 46 HDS-8028-46

23

Tapered left hand thread

Safety wire holes

Modified acme thread


Connector ComponentsIncluding Spare Parts & Accessories

Male Straight Plug Shell

Shell Size Shell Size Shell Size

12 HDS-1312 2-1/64

16 HDS-1316 2-1/64

20 HDS-1320 2-1/64

C20 HDS-13C20 2-33/64

24 HDS-1324 2-1/64

C24 HDS-13C24 2-33/64

28 HDS-1328 2-1/64

C28 HDS-13C24 2-33/64

Female In-Line Receptacle Shell

Shell Size Shell SizeDimensions

A B C D E F

12 HDS-1512 1-3/4 1-61/64 1-1/2 1-3/32 1 2-1/64

16 HDS-1516 2-1/4 2-31/64 2 1-19/32 1 2-1/64

20 HDS-1520 2-3/4 3-1/32 2-1/2 2-3/32 1 2-1/64

C20 HDS-15C20 2-3/4 3-1/32 2-1/2 2-3/32 1-1/2 2-33/64

24 HDS-1524 3-1/4 3-9/16 3 2-19/32 1 2-1/64

C24 HDS-15C24 3-1/4 3-9/16 3 2-19/32 1-1/2 2-33/64

28 HDS-1528 3-3/4 4-1/16 3-1/2 3-3/32 1 2-1/64

C28 HDS-15C28 3-3/4 4-1/16 3-1/2 3-3/32 1-1/2 2-33/64

24

The table above gives the minimum mounting distance between center lines of any two receptacles for a mixture of receptacle sizes adddimesion a for each and divide by 2 .

Connector ComponentsReceptacle Shells

H Hole Dia

Max Panel thickness when back mounted using jack nut plugs**

lLeft hand tapered thread

1/16” gasket fits front or back of flange


Basic Barrel for Panel Mounting, Square Flange Receptacle

Shell Size Part NumberDimensions

A B C D E F G** H

12 HDS-1712 1-3/4 1-3/8 1-1/2 2-1/64 1-3/8 1 1/4 11/64

16 HDS-1716 2-1/4 1-11/16 2 2-1/64 1-7/8 1 1/4 13/64

20 HDS-1720 2-3/4 2-3/32 2-1/2 2-1/64 2-3/8 1 1/4 7/32

C20 HDS-17C20 2-3/4 2-3/32 2-1/2 2-33/64 2-3/8 1-1/2 3/4 7/32

24 HDS-1724 3-1/4 2-17/32 3 2-1/64 2-7/8 1 1/4 9/32

C24 HDS-17C24 3-1/4 2-17/32 3 2-33/64 2-7/8 1-1/2 3/4 9/32

28 HDS-1728 2-3/4 3-1/32 3-1/2 2-1/64 3-3/8 1 1/4 11/32

C28 HDS-17C28 2-3/4 3-1-32 3-1/2 2-33/64 3-3/8 1-1/2 3/4 11/32

Shell Size

Dimension "A"

12 3"

16 3-1/2"

20 / C20 4-1/4"

24 / C24 4-3/4"

28 / C28 5-1/4"

Drill Hole in panel 1/64” larger than Dimension “E” for front mounting or Dimension “C” for back mounting .** Maximum panel thickness may be increased by 1/8” when using Standard Coupling Plugs .

Mounting Dimension Recommendation In order to avoid interference between coupling nuts a certain distance should be maintained between receptacles when mounted on a panel . These recommended spacings ensure plugs are able to be connected and disconnected with out interference .

25

To order cable adapters complete with grommet, substitute the grommet code number for the ‡ sign (see page 26)

Cable Adapters Complete Rubber Grommet and Strain Relief Method

Cable Adapter with Rubber Grommet and Compression Nut

Shell Size

Standard Style Part Number

Long Style Part Number

Extra Long Style Part Number

12 HDS-2012-(D)-C HDS-2412-(D)-C HDS-2912-(D)-C

16 HDS-2016-(D)-C HDS-2416-(D)-C HDS-2916-(D)-C

20 / C20 HDS-2020-(D)-C HDS-2420-(D)-C HDS-2920-(D)-C



Cable Adapter with Rubber Grommet and Mechanical Clamp

Shell Size




12 HDS-2012-(D)-M HDS-2412-(D)-M HDS-2912-(D)-M

16 HDS-2016-(D)-M HDS-2416-(D)-M HDS-2916-(D)-M

20 / C20 HDS-2020-(D)-M HDS-2420-(D)-M HDS-2920-(D)-M



Cable Adapter with Rubber Grommet and Basketweave Grip

Shell Size




12 HDS-2012-(D)-K HDS-2412-(D)-K HDS-2912-(D)-K

16 HDS-2016-(D)-K HDS-2416-(D)-K HDS-2916-(D)-K

20 / C20 HDS-2020-(D)-K HDS-2420-(D)-K HDS-2920-(D)-K



Note: Cable adapters with potting ports and moling accessories are also available in all shell sizes - consult factory

26

See cable grip components page for basket weave grip lengths


Cable Adapters (Dimensions)Short, Long & Extra Long

Dimensions

Shell Size

A

B C D

Standard Style Long Style Extra Long Style

12 3-29/32 6-5/32 7-13/32 1-13/32 1-1/2 1-3/8

16 4-5/32 6-1/32 7-21/32 1-29/32 2 1-7/8

20 / C20 4-21/32 6-29/32 8-5/32 2-13/32 2-1/2 2-3/8

24 / C24 5-5/32 7-13/32 8-21/32 2-29/32 3 2-7/8

28 / C28 5-21/32 7-21/32 8-29/32 3-13/32 3-1/2 3-3/8

27

AB

13/16

AE

1/16

Cable Grip ComponentsRubber Grommets, Washers and Basketweave Grips

Grommets

Shell Size

Grommet Dimensions

A B

12See cable diameter

Column "A" for Cable

Range

1-7/32

16 1-23/32

20 / C20 2-7/32

24 / C24 2-23/32

28 / C28 3-5/32

Gland Washers

Shell Size

Washer Dimensions

A B

12See cable diameter

Column "A" for Cable

Range

1-1/4

16 1-3/4

20 / C20 2-1/4

24 / C24 2-3/4

28 / C28 3-1/4

Gland Washers

Gland Washers are not required when Grommets are used with Basket Weave Cable Grips .

Assembly Order

Rubber Grommet, followed by Gland Washer and finished with a Compression Nut .

28

Select when easy access to receptacles and panelboards is required . Potting adapters maybe specified when extreme environmental protection and or strain releif is required on which the basic barrel is mounted .

1 13/16 with potting sleeve

Standard/Jack Coupling Nuts &Insert Clamp Nuts

Insert Clamp Nuts

Shell Size

Without Potting Sleeve

+ Type 8200 Pot Sleeve

Dimensions

Part Number Part Number A B

12 HDS-7512 HDS-7512-P 1-11/32 1-3/32

16 HDS-7516 HDS-7516-P 1-27/32 1-9/32

20 / C20 HDS-7520 HDS-7520-P 2-11/32 2-3/32

24 / C24 HDS-7524 HDS-7524-P 2-27/32 2-9/32

28 / C28 HDS-7528 HDS-7528-P 3-11/32 3-3/32

Standard and Jack Coupling Nuts

Shell SizePart Number

(Standard)

Dimensions

A B

12 HDS-7012-S 47/64 1-13/16

16 HDS-7016-S 47/64 2-5/16

20 & CB20 HDS-7020-S 47/64 2-13/16

24 & CB24 HDS-7024-S 47/64 3-5/16

28 & CB28 HDS-7028-S 47/64 3-13/16

Shell SizePart Number

(Jack)

Dimensions

A B

12 HDS-7012-J 1-1/32 1-13/16

16 HDS-7016-J 1-1/32 2-5/16

20 & CB20 HDS-70C20 1-1/32 2-13/16

24 & CB24 HDS-70C24 1-1/32 3-5/16

28 & CB28 HDS-70C28 1-1/32 3-13/16

29

Select when easy access to receptacles and panelboards is required . Potting adapters maybe specified when extreme environmental protection and or strain releif is required on which the basic barrel is mounted .

A

Reversible clamps for complete cable range acceptance

Compression Nut, Mechanical Clamp Assembly &Safety Jam Nuts

To securely lock Coupling Nut or Threaded Dust Cap . Jam nut cannot be used on barrels with Hinged Spring Covers .

Modified acme thread

Use for compressing rubber grommet or rubber grommet and basketweve grommet combination

Mechanical Clamp Assembly


A B C D

12 HDS-5312 2-3/8 1-3/4 7/8 2

16 HDS-5316 3 2-1/4 15/16 2-1/16

20 / C20 HDS-5320 3-3/4 2-3/4 1 2-1/8

24 / C24 HDS-5324 4-1/2 3-1/4 1-1/16 2-3/16

28 / C28 HDS-5328 5-1/8 3-3/4 1-1/8 2-1/4

Compression Nut


A B

12 HDS-7312 1-1/32 1-9/32

16 HDS-7316 2 1-25/32

20 / C20 HDS-7320 2-1/2 2-9/32

24 / C24 HDS-7324 3 2-25/32

28 / C28 HDS-7328 3-1/2 3-9/32

Safety Jam Nuts

Shell Size

Part Number

Dimensions

A B

12 HDS-JN-16 1-3/4 1-61/64

16 HDS-JN-20 2-1/4 1-19/32

20 / C20 HDS-JN-24 2-3/4 2-3/32

24 / C24 HDS-JN-28 3-1/4 2-19/32

30

For use with all inserts other than those with pressure pad termination . Internal tapered pipe thread takes various types of threaded connectors .

E NPTthread

Conduit AdaptersInternally & Externally Threaded

Conduit Adapters for Tapered Conduit (Interally Threaded)

Shell Size Conduit Tap Size Part NumberDimensions

A B C D E

12 3/4 HDS-2812 2-5/8 1-13/32 1-1/2 1-3/8 3/4

16 1-1/4 HDS-2816 2-3/4 1-29/32 2 1-7/8 1-1/4

20 / C20 1-1/2 HDS-2820 2-7/8 2-13/32 2-1/2 2-3/8 1-1/2

24 / C24 2 HDS-2824 3 2-29/32 3 2-7/8 2

28 / C28 2-1/2 HDS-2828 3-15/32 3-13/32 3-1/2 3-3/8 2-1/2


Thread

Conduit Adapters for Tapered Conduit (Externally Threaded)

Thread SIze Shell SizeStandard Style

Part Number

Long Style

Part Number

Extra Long Style

Part Number

Dimensions

AB

Standard Large Extra Large

1-3/8 12 12 HDS-2012 HDS-2412 HDS-2912 3 5-1/4 6-1/2 1-3/8

1-7/8 12 16 HDS-2016 HDS-2416 HDS-2916 3-1/4 5-1/2 6-3/4 1-7/8

2-3/8 1220

C20HDS-2020 HDS-2420 HDS-2920 3-3/4 6 7-1/4 2-3/8

2-7/8 1224

C24HDS-2024 HDS-2424 HDS-2924 4-1/4 6-1/2 7-3/4 2-7/8

3-3/8 1228

C28HDS-2028 HDS-2428 HDS-2928 4-3/4 6-3/4 8 3-3/8

31

left hand tread tapered

AB

D

C

13/32

7/8

For plug and receptacle shells, when a completely external mounting is required .

Gasket furnished may be used for front panel mounting only .

D tapered left hand thread

J hole diameter

Transition adapters provide use for cable adapters on Shell Size larger than that of the basic barrel selected . These adapters are used when terminating shielded cables requiring an increase in diameter for additional wiring space .

Panel Board & Transition Adapters

Panelboard Adapters


A B C D E F G H J

12 HDS-2112 1-5/8 1-1/4 1-1/8 1-3/32 3/32 9/16 3/4 1-3/8 3/16

16 HDS-2116 2-1/8 1-11/16 1-5/8 1-19/32 1/8 9/16 25/32 1-7/8 7/32

20 / C20 HDS-2120 2-5/8 2-3/32 2-1/8 2-3/32 5/32 9/16 13/16 2-3/8 9/32

24 / C24 HDS-2124 3-1/8 2-17/32 2-5/8 2-19/32 3/16 9/16 27/32 2-7/8 11/32

28 / C28 HDS-2128 3-3/4 3-1/32 3-1/8 2-3/32 9/32 29/64 27/32 3-3/8 11/32

Transition Adapters

Barrel Shell Size

Adapter Shell Size

Part Number

Dimensions

A B C D

12 16 HDS-TA-16 2 2-15/64 1-19/32 1-3/32

16 20 / C20 HDS-TA-20 2-1/2 2-49/64 2-3/32 1-19/32

20 / C20 24 / C24 HDS-TA-24 3 3-9/32 2-19/32 2-3/32

24 / C24 28 / C28 HDS-TA-28 3-1/2 3-15/16 3-3/32 2-19/32

32

Application of Eyelet to EnclosureEyelet Type: Attach eyelet to flange mounting screw or drill and tap hole in panel or enclosure

Components Protective Covers

Threaded Environmental Covers with Chain

Shell Size Part Number with Ring Part Number with EyeletDimensions

A B C D E

Threaded caps with chain for use with male plugs required to maintain ingress protection

12 HDS-5512 HDS-5512-E 1-1/2 1-1/2 1-1/4 11/64 -

16 HDS-5516 HDS-5516-E 2 1-3/4 13/64 -

20 HDS-5520 HDS-5520-E2-1/2

1-1/22-1/4 7/32 -

C20 HDS-55C20 HDS-55C20-E 2

24 HDS-5524 HDS-5524-E3

1-1/22-3/4 9/32 -

C24 HDS-55C24 HDS-55C24-E 2

28 HDS-5528 HDS-5528-E3-1/2

1-1/23-1/4 11/32 -

C28 HDS-55C28 HDS-55C28-E 2

Threaded caps with chain for sue with female receptacles required to maintain ingress protection

12 HDS-5612-R HDS-5612 - - 1-1/4 11/64 1-23/32

16 HDS-5616-R HDS-5616 - - 1-3/4 13/64 2-7/32

20HDS-5620-R HDS-5620 - - 2-1/4 7/32 2-23/32

C20

24HDS-5624-R HDS-5624 - - 2-3/4 9/32 3-7/32

C24

28HDS-5628-R HDS-5628 - - 3-1/4 11/32 3-23/32

C28

33

Straight and Angled Adapter Covers

Environmetal Sealing Protection: Adapter plate will maintain the folowing IP ratings when assembled with the mating conduit fitting boxes, enclosure or panelboards . All adapter covers are supplied drilled and tapped, complete with bolts screw and sealing washers, to suit shell size .

45 Degree Angle Adapter CoverAdapter Cover

DC

E

1/16

A

B

C

E

D1/16

A

B

Shell SizePart Number Dimensions (with Barrel)

Standard Deep A B C D E

12 - - 4-3/16 3-9/16 2-3/16 2-7/16 20-1/4

16 HDS-AP45-16 - 4-3/16 3-9/16 2-15/16 2-17/32 20-1/4

16 - HDS-AP45D-16 4-3/16 3-9/16 4-7/16 4-1/16 20-1/4

20 HDS-AP45-20 - 4-1/2 3-7/8 3-39/64 3 20-1/4

CB20 - - 4-1/2 3-7/8 3-39/64 3-3/8 20-1/4

20 - HDS-AP45D-20 4-1/2 3-7/8 5 4-1/2 20-1/4

CB20 - - 4-1/2 3-7/8 5 4-7/8 20-1/4

24 HDS-AP45-24 - 8 7 3-33/64 2-19/64 13-1/2

CB24 - - 8 7 3-33/64 2-21/32 13-1/2

24 - HDS-AP45D-24 8 7 5-3/4 4-9/16 13-1/2

CB24 - - 8 7 5-3/4 5 13-1/2

28 HDS-AP45-28 - 8 7 3-5/8 2-7/16 13-1/2

CB28 - - 8 7 3-5/8 2-3/4 13-1/2

28 - HDS-AP45D-28 8 7 5-3/4 4-9/16 13-1/2

CB28 - - 8 7 5-3/4 5 13-1/2

Adapter Covers - For HDS Receptacles

Style Shell Size Part NumberDimension (with Barrel)

A B C D E

S 12 HDS-AP90-12 4-3/16 3-9/16 1 1-27/32 20-1/4

T 16 HDS-AP90-16 4-3/16 3-9/16 1 1-27/32 20-1/4

R 20 & CB20 HDS-AP90-20 4-1/2 3-7/8 1-7/32 2-1/6 20-1/4

A 4-1/2 3-7/8 1-7/32 2-1/6 20-1/4

I 24 & CB24 HDS-AP90-24 8 7 1-1/2 2-9/16 13-1/2

G 8 7 1-1/2 2-27/32 13-1/2

H 26 & CB28 HDS-AP90-28 8 7 1-1/2 2-9/32 13-1/2

T 8 7 1-1/2 2-25/32 13-1/2

34

A

C

G

8" H B D

F

E

G

H

A

C

E

F

B D

Conduit Back Boxes

Conduit Fitting Bodies

Shell SizeNPT Entry

ThreadPart

Number

Dimensions

A¹ A² B C¹ C² D E F

12 or 16 3/4 HDS-CFB-16-75 5-1/4 5-1/4 25/64 4-5/8 4-5/8 4-3/16 2-3/8 9/32

12 or 16 1 HDS-CFB-16-1 5-1/4 5-1/4 25/64 4-5/8 4-5/8 4-3/16 2-3/8 9/32

12 or 16 1-1/4 HDS-CFB-16-125 5-1/4 5-1/4 39/64 4-5/8 4-5/8 4-3/16 2-3/8 9/32

12 or 16 1-1/2 HDS-CFB-16-150 5-1/4 5-1/4 39/64 4-5/8 4-5/8 4-3/16 2-5/8 9/32

20 or C20 1-1/4 HDS-CFB-20-125 6 6 9/16 5-1/4 5-1/4 4-1/2 3-3/4 9/32

20 or C20 1-1/2 HDS-CFB-20-150 6 6 9/16 5-1/4 5-1/4 4-1/2 3-3/4 9/32

20 or C20 2 HDS-CFB-20-2 6 6 5/8 5-1/4 5-1/4 4-1/2 3-3/4 9/32

24 or C24 2-1/2 HDS-CFB-24-25 3-3/4 7/16

3 HDS-CFB-28-3 4-1/2 7/16

Materials:Cast aluminum alloyPlated ferrors alloyIngress protection to IP 65 Nema

See Chart

35

Thermocouple ContactsDescription of Materials and Designations

Thermocouple Type Letter Designations

Type Nominal Temp Range Temp-EMF Relationship DataMaterial Identification

(Positive Material in Caps)

B 0 TO 1820C Refer to Table 11 Platinum - 30% Rhodium

E -270 to 1000C Refer to Table 12 Nickel - 10% Chromium

J -210 to 760C Refer to Table 13 Iron

K -270 to 1372C Refer to Table 14 Nickel - 10% Chromium

R -50 to 1768C Refer to Table 15 Platinum - 13% Rhodium

S -50 to 1768C Refer to Table 16 Platinum - 10% Rhodium

T -270 to 400C Refer to Table 17 Copper

Extension Grade Wire

ANSI TypeGrade or Generic

Trade NamesSIngle Conductors Magnetic

Conductor Color Code

Overall Color Code

EXChromel

ConstantanEPX ENX

NoNo

PurpleRed

Purple

JXIron

ConstantanJPXJNX

YesNo

WhiteRed

Black

KXChromelAlumel

KPXKNX

NoYes

YellowRed

Yellow

TXCopper

ConstantanTPXTNX

NoNo

BlueRed

Blue

RXCopper

Alloy #11RPXPNX

NoNo

BlackRed

Green

SXCopper

Alloy #11SPXSNX

NoNo

BlackRed

Green

BXCopper Copper

BPXBNX

NoNo

GrayRed

Gray

W325XAlloy 203 Alloy 225

W3FXW25NX

No Yes

OrangeRed

Orange with Black Tracer

WS26XAlloy 405 Alloy 426

WSPXW26NX

YesYes

OrangeRed

Orange

36

*Chromel and Alumel are registered trademarks of Hoskins Manufacturing Company . Thermocouple contacts may be used with all control and instrument configurations . Contacts are available seperately or maybe included with connector at the time of order .

Thermocouple ContactsTemperature Ratings & Part Numbers

Thermocouple Grade Wire

ANSI TypeGrade or Generic

Trade NamesSIngle Conductors Magnetic

Conductor Color Code

Overall Color Code

EChromel

ConstantanEP EN

NoNo

PurpleRed

Brown w/ Purple Tracer

JIron

ConstantanJPJN

YesNo

WhiteRed

Brown w/ White Tracer

KChromelAlumel

KPKN

NoYes

YellowRed

Brown w/ Yellow Tracer

TCopper

ConstantanTPTN

NoNo

BlueRed

Brown w/ Blue Tracer

Thermocouple Contact Part Numbers

Size Gender Part Number Color Code Thermocouple Material

#16 AWG (1 .3 mm²) Male / Female HDS-16M-1 / HDS-16F-1 Black Iron

#16 AWG (1 .3 mm²) Male / Female HDS-16M-C / HDS-16F-C Yellow Constantan

#16 AWG (1 .3 mm²) Male / Female HDS-16M-CH / HDS-16F-CH White Chromel

#16 AWG (1 .3 mm²) Male / Female HDS-16M-A / HDS-16F-A Green Alumel

#16 AWG (1 .3 mm²) Male / Female HDS-16M-CO / HDS-16F-CO Red Copper

Temperature Range of Thermocouple Materials

Material*

Temperature Range

C° Continuous C° Short Time

Electrolytic Copper & Constantan

190 to 350 to 600

Chromel & Constantan 0 to 900 to 1100

Iron & Constantan 0 to 1100 to 1100

Chromel & Alumel 0 to 1100 to 1350

37

Conductor Sizes Cross Reference AWG/MCM to mm² (metric)

*This cross reference is a "nearest equivalent", not an exact cross sectional area calculation, and represents the nearest standard metric equivalent . For an accurate conversion of AWG to Millimetre Squared use the following equation . This will yield an exact mathmatical eqivalent .

Cross-Reference of AWG and MCM to Metric mm² wire and Contact Sizes

AWG/MCM mm²

30awg 0 .05

28awg 0 .08

26awg 0 .14

24awg 0 .25

22awg 0 .34

21awg 0 .38

20awg 0 .5

18awg 1 .0

16awg 1 .3

14awg 2 .5

12awg 3 .3

10awg 5 .2

8awg 7 .6

6awg 16

4awg 21

2awg 35

AWG/MCM mm²

1/0awg 54

2/0awg 70

3/0awg 95

4/0awg 109

262 MCM 132

313 MCM 159

373 MCM 189

444 MCM 227

500 MCM 240

535 MCM 273

600 MCM 300

646 MCM 326

750 MCM 400

777 MCM 394

1111 MCM 562

Contact-Material and Plating Options

Contact Material and Plating

Designation Material and Finish

GN

Leaded commercial bronze bars uns No . C31400 -

Gold over nickle plating: Gold per mil-G-45204

Type II, .00005"/Nickle per QQ-N-290, .00005"

GS

Leaded commercial bronze bars uns No . C31400 -

Gold over silver plating: Gold per mil-G-45204

Type II, .00005"/Silver per QQ-S-365, .0001"

SLeaded commercial bronze bars uns No . C31400 -

Silver plating: per QQ-S-365 Type III, .0001"

38

NOTE: Contacts are machined copper alloy ranging in size (AWG) from #18AWG to 777 MCM (0 .75mm² to 393 .8mm²) Standard line control contacts are silver plated, but can also be furnished with gold over silver, gold over nickel, and other combinations Pin contacts are designed with blended geometry to provide increased strength, and protection against damage . Socket contacts are available in three separate style depending on size and function . Variants are napkin and sound design, slotted female and solid male pin, female multilam band and solid male . All designs have been thoroughly tested for the ability to operate in the most demanding environments .

* Chromel and Alumel are registered trademarks of Hoskins Manufacturing Company

Cross-Reference of AWG and MCM to Metric mm² wire and Contact Sizes continued

Style II

Size AWG (mm²) Standard Length CB Length Standard Length Ground Polarizing Standard Polarizing CB Length

#18 AWG (1 .0 mm²) Pin Socket

HDS-18-MHDS-18-F

--

--

--

--

#16 AWG (1 .3 mm²)Pin Socket

HDS-16-MHDS-16-F

-HDS-16-GM

---

--


HDS-12-MHDS-12-F

-HDS-12-GM

---

--


HDS-10-MHDS-10-F

-HDS-10-GM

---

--


HDS-08-MHDS-08-F

---

--

--

#4 AWG (21 mm²)Pin Socket

HDS-04-MHDS-04-F

---

HDS-04-PMHDS-04-PF

--

1/0 AWG (54 mm²)Pin Socket

HDS-1/0-MHDS-1/0-F

HDS-1/0-CMHDS-1/0-CF

--

HDS-1/0-PM HDS-1/0-PF

HDS-1/0-CPM -

4/0 AWG (109 mm²) Pin Socket

HDS-41-76L-

HDS-4/0-CM HDS-4/0-CF

--

--

--

500 MCM (240 mm²)Pin Socket

--

HDS-500-M HDS-500-F

--

--

--

Thermocouple Contact Part Number Style III

Size AWG (mm²) Gender Part Number Color Code Thermocouple Material*

#16 AWG

(1 .3 mm²)Pin Socket

HDS-16M-I-3

HDS-16F-I-3Black Iron

#16 AWG


HDS-16M-C-3

HDS-16F-C-3Yellow Constantan

#16 AWG


HDS-16M-CH-3

HDS-16F-CH-3White Chromel

#16 AWG


HDS-16M-H-3

HDS-16F-H-3Green Alumel

#16 AWG


HDS-16M-CO-3

HDS-16F-CO-3Red Copper

#16 AWG


HDS-16M-11-3

HDS-16F-11-3None Alloy #11

39

NOTE: See page 41 for notes regarding this table

Replacement Contact Part Numbers

Replacement Contact Part Numbers

Size AWG (mm²) Gender Standard Length CB LengthStandard Length

Ground

Polarizing

Standard

Polarizing CB

Length

#18 AWG


HDS-18-M

HDS-18-F

-

-

-

-

-

-

-

-

#16 AWG


HDS-16-M

HDS-16-F-

-

HDS-16-GM

-

-

-

-

#12 AWG


HDS-12-M

HDS-12-F-

-

HDS-12-GM

-

-

-

-

#10 AWG


HDS-10-M

HDS-10-F-

-

HDS-10-GM

-

-

-

-

#8 AWG


HDS-08-M

HDS-08-F-

-

-

-

-

-

-

#4 AWG

(21 mm²)Pin Socket

HDS-04-M

HDS-04-F-

-

-

HDS-04-PM

HDS-04-PF

-

-

1/0 AWG

(54 mm²)Pin Socket

HDS-1/0-M

HDS-1/0-F

HDS-1/0-CM

-

-

-

-

HDS-1/0-PF

HDS-1/0-CPM

-

4/0 AWG

(109 mm²)Pin Socket

HDS-4/0-M

HDS-4/0-F

HDS-4/0-CBM

HDS-4/0-CBF

-

-

-

-

-

-

262 MCM


-

-

HDS-262-CBM

HDS-262-CBF

-

-

-

-

-

-

313 MCM


-

-

HDS-313-CBM

HDS-313-CBF

-

-

-

-

-

-

444 MCM


-

-

HDS-444-CBM

HDS-444-CBF

-

-

-

-

-

-

500 MCM


-

-

HDS-500-CBM

HDS-500-CBF

-

-

-

-

-

-

535 MCM


-

-

HDS-535-CBM

HDS-535-CBF

-

-

-

-

-

-

646 MCM


-

-

HDS-646-CBM

HDS-646-CBF

-

-

-

-

-

-

777 MCM


-

-

HDS-777-CBM

HDS-777-CBF

-

-

-

-

-

-

1111 MCM


-

-

HDS-1111-CBM

HDS-1111-CBF

-

-

-

-

-

-

40

Termination Data

Solder and Crimp Wire Well Dimensions

Contact Size AWG (mm)

Solder and Crimp Wire Well Dimensions

Style I Solder Style II Solder Style III Crimp

Diameter Depth Diameter Depth Diameter Depth

#18 AWG (1 .0mm) .060" (1 .52) 13/64" (5 .15) .059" (1 .49) 3/8" (9 .52) .058" (1 .47) 3/8" (9 .52)

#16AWG (1 .3mm) .079" (2 .00) 13/64" (5 .15) .079" (2 .00) 1/2" (12 .70) 0 .79" (2 .0) 1/2" (12 .70)

#12AWG (3 .3mm) .117" (2 .97) 17/64" (6 .47) .113" (2 .87) 17/32" (6 .74) .113" (2 .87) 17/32" (6 .74)

#10AWG (5 .2mm) .142" (3 .61) 25/64" (9 .92) .142" (3 .60) 19/32" (15 .09) .142" (3 .60) 19/32" (15 .09)

#8AWG (7 .6mm) .210" (5 .33) 23/64" (9 .12) .189" (4 .80) 3/4" (19 .05) .189" (4 .80) 3/4" (19 .05)

#4AWG (21mm) .333" (8 .45) 37/64" (14 .63) .289" (7 .34) 53/64" (21 .03) .278" (7 .06) 53/64" (21 .03)

1/0 AWG (54mm) .470" (11 .94) 41/64" (16 .27) .445" (11 .30) 1-1/8" (28 .58) .455" (11 .56) 15/16" (23 .81)

4/0 AWG (109mm) .656" (16 .7) 57/64" (22 .62) - - - 15/16" (23 .81)

350 MCM (185mm) .798" (20 .27) 1-1/8" (28 .58) - - - -

500MCM (240mm) - 1 .00" (25 .40) 1-3/8" (34 .93) - -

Torque Values for Pressure Pad Termination

Contact/ Conductor Size Torque Required In/lbs (N•m) Retention Force lbs (N))

4/0 AWG (109mm²) 100 (11 .3)

4/0 450 (2001 .7)

3/0 350 (1556 .9)

2/0 300 (1334 .5)

1/0 AWG (54mm²) 50 (5 .7)

1/0 250 (1112 .0)

#1 200 (889 .7)

#2 180 (800 .7)

#4 AWG (21mm²) 20 (2 .3)#4 140 (662 .8)

#6 100 (444 .8)

#8 AWG (7 .6mm²) 25 (2 .8) #8 90 (400 .3)

#10 AWG (5 .2mm²) 15 (1 .7)

#10 80 (335 .9)

#12 70 (311 .4)

#14 60 (266 .9)

41

*Consult EEC if soldering or using with sizes other than those stated Recommended using IES Tool SP1 Crimp Tool with appropriate sized dies .

Termination Data (continued)

Torque Data for Pressure Contacts Continued

Contact Conductor Size

AWG (mm²)

Torque Required in/lbs

(N•m)Retention Force lbs (N)

#8 AWG

(7.6mm²)25 (2.8) #8 75 (333.6)

#10 AWG

(5.2mm²)15 (1.7)

#10 80 (335.9)

#12 70 (311.4)

#14 60 (266.9)

Crimp Termination Data

Contact Conductor Size

AWG (mm²)

Conductor Wire Size

Crimped AWG (mm²)

Crimp Retention

Minimum

Force lbs (N)

#18 AWG (0.75mm²) #18 (1.0mm²)

#20 (0.50mm²)

#22 (0.34mm²)

38 (169)

19 (84.5)

15 (66.7)

#16 AWG (1.5mm²) #16 (1.3mm²)

#18 (1.0mm²)

#20 (0.5mm²)

50 (222.4)

38 (169.0)

19 (84.5)

#12 AWG (4.0mm²) #12 (3.3mm²)

#14 (2.5mm²)

#16 (1.3mm²)

110 (489.3)

70 (311.4)

50 (222.4)

#10 AWG (6.0mm²) #10 (5.2mm²)

#12 (3.3mm²)

#14 (2.5mm²)

180* (800.7)

110 (489.3)

70 (311.4)

#8 AWG (10.0mm²) #8 to #10 225 (1000)

180 (800)

#4 AWG (25mm²) #4 to #6 400 (1779)

300 (1334)

1/0 AWG (50mm²) #2 (35) to 1/0 (54) 550 (2447)

700 (3114)

4/0 AWG (120mm²) 4/0 (109)

3/0 (95)

2/0 (70)

875 (3892)

825 (3670)

750 (3336)

262MCM (132mm²) 262MCM (132mm²) 550 (2445)*

313MCM (159mm²) 313MCM (159mm²) 600 (2670)*

373MCM (189mm²) 373MCM (189mm²) 650 (2593)*

444MCM (227mm²) 444MCM (227mm²) 2500 (1120)*

500MCM (240mm²) 500MCM (240mm²) 2500 (1120)

535MCM (273mm²) 535MCM (273mm²) 900 (4005)

646MCM (326mm²) 646MCM (326mm²) 950 (4228)

777MCM (394mm²) 777MCM (394mm²) 1000 (4450)

1111MCM (562mm²) 1111MCM (562mm²) 1000 (4450)

2000MCM (1120mm²) 2000MCM (1120mm²) 1000 (4450)

Electrical Service Ratings

Insert Arrangement Service Rating

Each insert plan form has a factory designated working voltage rating . The voltage allowable through the contacts, male and female, is limited by the dielectric separation between each contact and the nearest conductor (adjacent contacts and the connector shell) .

Electrical Service Voltage

Military Ratings MIL-C-5015 Specifications Non-Circuit Breaking

N.E.C. Raings IEC Service RatingsReq'd Minimum

Creepage Distance

Req'd Minimum Clearance or Thru

Air Spacing

DC (V) AC (V)Non-Circuit

Breaking DC (V)Circuit Breaking

AC (V)Non-Circuit

Breaking DC (V)Circuit Breaking

AC (V) in mm in mm

Instrument 250 200 - - 1000 1000 1/16 1.6 - -

A 700 500 250 240 1000 1000 1/8 3.18 1/16 1.6

D 1250 900 600 600 1250 1000 3/16 4.76 1/8 3.18

E 1750 1250 600 600 1750 1250 1/4 6.35 3/16 4.76

B 2450 1750 600 600 2450 1750 5/16 7.94 1/4 6.35

C 4200 3000 600 600 4200 3000 1 24.4 5/16 7.94

A letter in Table 1 represents voltage ratings, with their associated maximum values, both AC and DC . The insert plan from listings show the ratings for each individual insert .

Military Current Ratings according to MIL-C-39029The maximum current carrying capability of a contact pair is determined by the basic design of the contacts and also the ability of the insulation to withstand the temperature rises caused by an increase in current . The connector is temperature rated at 225ºC for continuous operation . The actual working temperature is a function of the ambient temperature and the summation of the heat dissipated by each individual contact . The maximum current rating for continuous supply is calculated from temperature of the insert

N.E.C. (National Electric Code) Non-Circuit Breaking Current RatingsThis table lists ratings that are based on test results of contacts and connectors . The temperature range must fall within the bands specified by Underwriters Laboratories Inc ., assuming wire sizes are in accordance with the National Electric Code . The results are based on single conductors - multiple conductors, the ambient and insert temperature must be taken into account and a reduction factor applied .

N.E.C. (National Electric Code) Circuit Breaking Current RatingsRatings are shown for the ability of different sizes of standard silver plated contacts to be engaged and disengaged under load .

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hds series heavy duty plugs and receptacles · 2017-09-06 · 3. hds series electrical connectors....

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