hdpe pipe industry
TRANSCRIPT
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• Danial Zafar Gondal 13-ME-027
• Ehtisham Qaiser 13-ME-031
• Faizan Shabbir 13-ME-032
• Muhammad Ali Khan 13-ME-071
• Muhammad Mudassir Shahbaz 13-ME-111
Group Members
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• NEWTECH PIPE INDUSTRY
• Follows both DIM (mm) and ISO (in) standard
• Electric Power Supply
• Siemens company provided electronics
• German company Funnily provided machinery system
• Location
Basti: Anware Madina, Sarae Kharbooza, Tarnol, Islamabad.
• Area: 47 kanal
Industry
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• Started working as NEW-TECH group of companies
• Working: 24 hours
• 1 Machine Cost: 8-9 Crore
• Branch started operating in 2007
– Pipe
– Solar Systems
– Construction
– Fuel System
– Real estate
History
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• GI PIPES– Corrosion– Diseases
• HDPE– 1/3 cost (100:30)– Strong– NEWTECH have HDPE setup– Used for Water Pipes
Production
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• PPRC
– Green Color
– Used for sanitation in bathrooms
– Kitchens
• MDPE
– Gas Transportation
Production
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Raw Material
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– Odorless
– Colorless
– Can be chewable or eatable
– Food Grade Material
• Material have no effect on health
Raw Material
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– Contains 5% recycle material according to ISO standard
– Black Grains
– 2 % carbon contents
– Black material is UV protected
– Other colors have UV effect and color become fade
Raw Material
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Recycle Material
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• Only one person is required to run the industry• The one who will fed raw material• The other working is automatic through– Timers– Suckers– Heat Sensors• When time limit is complete, sucker will suck required
amount of raw material• Preheat sensors removes moisture.• When all the moisture is removed it will be sent to extruder.
Manufacturing
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• Molten Form & Melton form• HDPE melts at 190-200 degree centigrade• Temperature is decreased to 70 degree• ISO 4427• ISO 8074• Linings on pipes• Writing on pipes• Cold water is passed through moveable cooling baths• Vacuum is created• On cooling pipe cannot maintain its shape. So sizers do the
job.
Manufacturing
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• Pipe at output is at 15 degree centigrade
• Dies
• 2” - 12” or
• 10mm – 53mm
Manufacturing
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Marking On Pipes
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Coiling – Automatic Winding
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Automatic Cutters• Thermal sensors in cutters
• Movable cutters
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Cutting
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• Wastage is recycled
• 5 % wastage used in Raw Material
• Wastage is produced during break
down in supply of electricity
• Molten form cools in dies and
become hard
• These deformed pipes are
removed out and cut at ends
Wastage
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Shudders
• Grinds wastage into
powder form
• They can also grind iron.
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• Removes very small particles
• Those particles which can
cause damage to machine
are removed
Vermicides Technology
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• Impact Test is done in lab to
check whether final products
are useful or not.
• Weight is fallen on material
from height of 2m
• Different weights are used for
different diameter of pipes
Laboratory
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• Chiller or cooling tower is
placed outside industry
building
• It provides cooling effect
or extracts heat
• Cost: 50 Lac
Chiller
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THANK YOU…
ANY QUESTION PLEASE……???