hazardous substance rack / containment shelving · 2018-07-03 · - 1 spill pallet in polyethylene...

BA_Gefahrstoffregal_003_EN of 19 pages Issued 07/2014

Original

User Manual

Hazardous substance rack / containment shelving

DENIOS AG Dehmer Straße 58-66 32549 Bad Oeynhausen Tel.: +49 5731 7 53 0 Fax: +49 5731 7 53 197 E-mail: [email protected]

Find your local contact on our website www.denios.com

http://www.denios.com/


Index

1. General Instructions ..................................................................................................................................3

1.1. Key and explanation of symbols .........................................................................................................3

2. Basic Safety Instructions ...........................................................................................................................4

3. Safety regulations ......................................................................................................................................5

4. Intended use of the equipment ..................................................................................................................6

5. Product description ....................................................................................................................................7

5.1 Design ..................................................................................................................................................7 5.2 Construction .........................................................................................................................................7 5.3 Component overview ...........................................................................................................................8 5.4. Technical Data ....................................................................................................................................9

6. Set-up / Commissioning ......................................................................................................................... 10

6.1 Conditions for placement .................................................................................................................. 10 6.2 Assembly .......................................................................................................................................... 11

6.2.1 Assembling the frames ................................................................................................................................ 12 6.2.2 Assembling frames with cross bars ............................................................................................................ 13 6.2.3 Ground anchoring (optional) ..................................................................................................................... 14

6.3 Parts list ............................................................................................................................................ 15

7. Operation ................................................................................................................................................ 18

8. Maintenance and repair .......................................................................................................................... 18

9. Removal from service ............................................................................................................................. 18

10. Disposal ................................................................................................................................................ 19


1. General Instructions

1.1. Key and explanation of symbols

The following safety symbols are used in this user manual. These symbols warn the reader to take note of the associated safety advice.

This symbol indicates that there is a danger to health and risk of death.

This symbol indicates that there is a risk of damage to machinery, equipment or the environment.

This symbol identifies information which is useful for gaining a better understanding of the product and how to use it properly.

This symbol warns of dangerous electrical voltages in the working area.(eg electrical switchgear, terminal boxes etc.)

This symbol warns of the risks caused by explosive atmospheres.

This symbol warns of suspended loads and their associated dangers.

This symbol warns of a risk of possible crushing.

This symbol warns of a risk that body parts may be crushed (especially hands) by moving or closing parts of machinery.

SEPARATE

GUIDE

This symbol indicates that an additional user guide or guidelines for use or maintenance of accessories must be read and carefully followed. (Guide supplied with the equipment or delivered separately). (Any related safety instructions must be followed.)


2. Basic Safety Instructions

Keep this user manual in a safe place. It is intended to be used in a practical way and should be available to the user in the place where the equipment is used. This user manual applies to the storage system. It contains all the information needed regarding correct set-up, trouble-free operation, maintenance, removal from service and disposal. The instructions in this user manual must be carefully followed and adhered to. All those involved in the installation, operation, maintenance and repair of the product must have read and understood this user manual and have been trained and instructed in its use. These instructions for use do not absolve the operator from the duty to carry out special operational training in accordance with GefStoffV and BetrSichV. Operational training must be based on the safety datasheets for the substances to be stored and the risk assessment which must be carried out. The following information should also be considered in the operational training: - Type of storage (active/passive) - Load capacity of storage system - Guidelines for loading/unloading - Stored materials - Material properties - Combined storage prohibition Combined storage prohibition for certain substances must be observed. No changes, extensions or modifications may be made to the product without the manufacturer's written authorisation. National directives and safety regulations must be complied with.


3. Safety regulations

The following safety regulations are in part extracts from the BG regulations for storage equipment and equipment in BG 234 (previously ZH 1/428) from the professional association.

1. Pedestrian routes in storage areas, which are used only by hand, must have a minimum width of 1250 mm, side routes must be at least 750 mm wide.

2. Gangways in storage areas must have a clear height of at least 2000 mm.

3. The racking is suitable for loading and unloading by hand only. The sides which are not going

to be used for loading and unloading must be secured so that the stored containers cannot fall off.

4. Racking must be installed vertically. Shelf deviation from the vertical in the longitudinal

direction and the depth direction must not exceed 1/200 of the rack height. Deviation from horizontal must not exceed 1/300 of the bay width. Deviations must be corrected using spacers.

5. Shelving must be secured against tipping if the height - depth ratio is greater than 5:1.

Example 1: Shelving height = 2500 mm; depth = 400 mm; 2500: 400 = 6.25 The shelving unit is not stable. Example 2: Shelving height = 2500 mm; depth = 600 mm; 2500: 600 = 4.16 The shelving unit is stable.

Suitable measures for tipping protection include: Ground anchors, wall mounting or bracing. If ground anchors are used screw the foot clamp (with clip) to the T profile before the ground anchor is fitted.

6. The shelves should be fitted into the rack at equal intervals. The maximum spacing is 600

mm. If the lower shelf is not going to be fitted, the permitted rack load must be reduced by the load for this shelf. The rack load must be evenly distributed over the shelves.

7. The maximum permitted floor unevenness must be per DIN 18202, Table 3,

Line 3. The floor must be able to support a bearing pressure of 50kg/sqcm.

DIN 18202, Part 5, Line 3: up to 1m spacing: 4 mm over 1 – 4 m spacing: 10 mm over 4 – 15 m spacing: 12 mm over 15 m spacing: 15 mm

8. If the floor is corrosively active (eg magnesite floor) the floor plates must be protected by

inserting plastic plates underneath them.

9. The storage rack may only be set up or moved when it is unloaded.

10. The rack is not suitable for taking dynamic loads (no sliding or impact loads).

11. Do not climb on the racking.

12. Damaged racking parts must be replaced straight away.

13. The storage of food directly on the galvanised shelves is not permitted.


4. Intended use of the equipment

The hazardous substances rack and containment shelving are suitable for the safe storage of water-polluting and flammable liquids. The containment shelving has all the advantages of the hazardous substances rack and is also suitable for the storage of and dispensing from small containers. When dispensing, the protruding spill pallet gives a high degree of additional safety.

Only store substances to which the material of the spill pallet is resistant. See General User Manual

The permitted total volume of the storage system must not be exceeded.

The load capacity for the storage system stated on the datasheet / identification plate must be observed.

Ensure that stored substances are only stored on the spill pallet.

The permitted total storage volume and the maximum permitted storage volume of the largest stored container must be observed in relation to the useful volume of the spill pallet.

Separated storage of substances is required. Store materials so that all containers and the spill pallet are visible.

Substances may only be stored together when a risk assessment has shown that there is no risk of possible reactions or physical interference.

Packaging and containers must meet the transport regulations.

Note: Plastic spill pallets are NOT electrically conductive and must therefore not be used in Ex

Zones.

When using the storage system in Ex zones, ensure the components are sufficiently earthed and check the conductivity of components.


5. Product description

5.1 Design

- Racking system, can be extended as required with basic shelves and extension shelves (not RPG/RPF).

- 2 galvanized frames. - Shelving height can be adjusted in 25 mm increments. - Flat-packed for self assembly.

5.2 Construction

The hazardous substance rack / containment shelving is constructed as follows, depending on type:

Hazardous substance rack type GRW - 4 galvanised steel spill pallets as shelves Hazardous substance rack type GRG - 1 galvanized steel spill pallet and 3 galvanized grid shelves Hazardous substance rack type GRB - 1 floor spill pallet manufactured from galvanized steel and 4 galvanized grid shelves Hazardous substance rack type GKG - 1 spill pallet in polyethylene (PE) - 3 grid shelves in PE or galvanised steel, non-conductive design

not suitable for Ex areas

Hazardous substance rack type GKW - 4 polyethylene (PE) spill pallets as storage shelves, non-conductive design

not suitable for Ex areas

Containment shelving Type RPG / RPF - Spill pallet, painted or galvanised - Ground clearance 100 mm

Type RPG: all shelves with grids

Type RPF: shelves on every level Containment shelving RF / RL - galvanised shelves

Type RF: 950 mm bay width

Type RL: 1250 mm bay width Containment shelving BMC - galvanised shelves

- 750/1000/1300 mm bay width


5.3 Component overview

Item Designation

1 T-Profile

2 Side bar

3 Cross bar

4 Shelves

5 Grid supports

6 Spill pallet

7 Base spill pallet


5.4. Technical Data

Model

External dimensions

Spill pallet capacity (l)

Load max.

W x D x H (mm) (kg per shelf) Bay load

(kg)

GRW 1040 1060 x 440 x 2000 4 x 20 200 1300

GRW 1060 1060 x 640 x 2000 4 x 30 200 1300

GRW 1340 1360 x 440 x 2000 4 x 25 200 1300

GRW 1360 1360 x 640 x 2000 4 x 40 200 1300

GRG 1040 1060 x 440 x 2000 20 200 1300

GRG 1060 1060 x 640 x 2000 30 200 1300

GRG 1340 1360 x 440 x 2000 20 200 1300

GRG 1360 1360 x 640 x 2000 30 200 1300

GRB 1040 1010 x 540 x 2000 30 200 1300

GRB 1060 1060 x 725 x 2000 45 200 1300

GRB 1340 1360 x 530 x 2000 41 200 1300

GRB 1360 1360 x 725 x 2000 57 200 1300

GKG 1060-V 1060 x 640 x 2000 32 200 1300

GKG 1360-V 1360 x 640 x 2000 42 200 1300

GKG 1060 1060 x 640 x 2000 32 200 1300

GKG 1360 1360 x 640 x 2000 42 200 1300

GKW 1060 1060 x 640 x 2000 4 x 32 200 1300

GKW 1360 1360 x 640 x 2000 4 x 42 200 1300

RPG 1060 1060 x 640 x 2000 205 200 1300

RPG 2060 1060 x 640 x 2000 260 200 1300

RPF 1060 1060 x 640 x 2000 205 200 1300

RPF 2060 1060 x 640 x 2000 260 200 1300

RF 1850 950 x 450 x 1800 - 150 1300

RF 1860 950 x 550 x 1800 - 150 1300

RF 2250 950 x 450 x 2300 - 150 1300

RF 2260 950 x 550 x 2300 - 150 1300

RL 1850 1250 x 450 x 1800 - 250 1300

RL 1860 1250 x 550 x 1800 - 250 1300

RL 2250 1250 x 450 x 2300 - 250 1300

RL 2260 1250 x 550 x 2300 - 250 1300

Containment shelving BMC

810;1060;1360 x 537 x 2000

- 250 800


6. Set-up / Commissioning

6.1 Conditions for placement

The hazardous substances rack and containment shelving must only be assembled on even, firm surfaces.

The equipment must be set up by qualified personnel (minimum of 2 people) using suitable tooling.

Do not use brute force when putting the components together. Assemble in accordance with the following instructions.

Exceptions are only permitted if our accompanying paperwork requires a different technique in an individual case.

Any discrepancies must be confirmed with our specialists.

The conductivity of the racking and the spill pallet must be checked and the necessary earthing clamps fitted.


6.2 Assembly

We recommend wearing protective gloves when assembling this racking.

The current regulations of the professional associations must be complied with. See section 3 Safety regulations.

Basic shelf - assembly instructions

Assembly of frames (see 6.2.1) - Assemble 2 x frames horizontally, for each one - 2 x T-profiles and 2 x side bars make up one frame. - Press the clips back in. - Set the frames upright. Assembling the frames with the cross bars (see 6.2.2) - Hang 2 x cross bars per shelf into the frames (approx. 100 mm ground clearance) - Secure the cross bars with 2 x safety pins - Shelf, grid or spill pallet:

set directly in the cross bars depending on type of shelf. Always fit the lower shelf with the spill pallet. - PE spill pallet:

Lie the shelf on the cross bar and then lie the PE spill pallet on the shelf. - Containment shelving:

Set the shelving rack in the spill pallet and apply the load sticker to the rack or shelf. Extension shelf - assembly instructions

Assembly of frames (see 6.2.1) - Assemble 1 frame horizontally, using - 2 x T-profiles and 2 x side bars to make up the frame. - Press the clips back in. - Set the frame upright. Assembling the frames with the cross bars (see 6.2.2) - Hang 2 x cross bars per shelf into the frames (approx. 100 mm ground clearance) - Secure the cross bars with 2 x safety pins - Shelf, grid or spill pallet:

set directly in the cross bars depending on type of shelf. Always fit the lower shelf with the spill pallet. - PE spill pallet:

Lie the shelf on the cross bar and then lie the PE spill pallet on the shelf. - Containment shelving:

Set the shelving rack in the spill pallet and apply the load sticker to the rack or shelf.


6.2.1 Assembling the frames


6.2.2 Assembling frames with cross bars


6.2.3 Ground anchoring (optional)

To anchor the shelving to the ground, screw the simple foot clamp to the T profile and secure this unit to the ground using the ground anchor.

The ground anchor for anchoring the shelving to the ground is NOT part of the standard parts delivery.


6.3 Parts list

Model

Sp

ill p

allet

/

Sp

illa

ge d

ec

kin

g

ele

men

t

Gri

d

(Sp

ill p

all

et)

T-P

rofi

le

Sid

e b

ar

Cro

ss b

ar

Safe

ty p

ins

(16 in

a p

ack)

Fo

ot

cla

mp

(2 in

a p

ack)

Sh

elv

es

Sp

ill p

allet

(sh

elf

)

Gri

d

(sh

elf

)

Co

nn

ecto

r

GRW 1040 Basic shelf - - 4x 4x 8x 1x 2x - 4x - -

GRW 1040 Extension

shelf - - 2x 2x 8x 1x 1x - 4x - -


GRW 1060 Extension

shelf - - 2x 2x 8x 1x 1x - 4 - -


GRW 1340 Extension

shelf - - 2x 2x 8x 1x 1x - 4x - -


GRW 1360 Extension

shelf - - 2x 2x 8x 1x 1x - 4x - -

GRG 1040 Basic shelf - - 4x 4x 8x 1x 2x - 1x 3x -

GRG 1040 Extension

shelf - - 2x 2x 8x 1x 1x - 1x 3x -


GRG 1060 Extension

shelf - - 2x 2x 8x 1x 1x - 1x 3x -


GRG 1340 Extension

shelf - - 2x 2x 8x 1x 1x - 1x 3x -


GRG 1360 Extension

shelf - - 2x 2x 8x 1x 1x - 1x 3x -

GRB 1040 Basic shelf 1x - 4x 4x 8x 1x 2x - - 4x -

GRB 1040 Extension

shelf 1x - 2x 2x 8x 1x 1x - - 4x 1x


Model

Sp

ill p

allet

/

Sp

illa

ge d

ec

kin

g

ele

men

t

Gri

d

(Sp

ill p

all

et)

T-P

rofi

le

Sid

e b

ar

Cro

ss b

ar

Safe

ty p

ins

(16 in

a p

ack)

Fo

ot

cla

mp

(2 in

a p

ack)

Sh

elv

es

Sp

ill p

allet

(sh

elf

)

Gri

d

(sh

elf

)

Co

nn

ecto

r


GRB 1060 Extension

shelf 1x - 2x 2x 8x 1x 1x - - 4x 1x


GRB 1340 Extension

shelf 1x - 2x 2x 8x 1x 1x - - 4x 1x


GRB 1360 Extension

shelf 1x - 2x 2x 8x 1x 1x - - 4x 1x

GKG 1060-V Basic shelf - - 4x 4x 8x 1x 1x 1x 1x 3x -

GKG 1060-V Extension

shelf - - 2x 2x 8x 1x 1x 1x 1x 3x -

GKG 1360-V Basic shelf - - 4x 4x 8x 1x 2x 1x 1x 3x -

GKG 1360-V Extension

shelf - - 2x 2x 8x 1x 1x 1x 1x 3x -

GKG 1060 Basic shelf - - 4x 4x 8x 1x 2x 1x 1x 3x -

GKG 1060 Extension

shelf - - 2x 2x 8x 1x 1x 1x 1x 3x -

GKG 1360 Basic shelf - - 4x 4x 8x 1x 2x 1x 1x 3x -

GKG 1360 Extension

shelf - - 2x 2x 8x 1x 1x 1x 1x 3x -

GKW 1060 Basic shelf - - 4x 4x 8x 1x 2x 4x 4x - -

GKW 1060 Extension

shelf - - 2x 2x 8x 1x 1x 4x 4x - -

GKW 1360 Basic shelf - - 4x 4x 8x 1x 2x 4x 4x - -

GKW 1360 Extension

shelf - - 2x 2x 8x 1x 1x 4x 4x - -

RPG 1060 Basic shelf 1x - 4x 4x 8x 1x 2x - - 4x -

RPG 2060 Basic shelf 1x - 6x 6x 16x 2x 3x - - 8x -


Model

Sp

ill p

allet

/

Sp

illa

ge d

ec

kin

g

ele

men

t

Gri

d

(Sp

ill p

all

et)

T-P

rofi

le

Sid

e b

ar

Cro

ss b

ar

Safe

ty p

ins

(16 in

a p

ack)

Fo

ot

cla

mp

(2 in

a p

ack)

Sh

elv

es

Sp

ill p

allet

(sh

elf

)

Gri

d

(sh

elf

)

Co

nn

ecto

r

RPF 1060 Basic shelf 1x - 4x 4x 8x 1x 2x 4x - - -

RPF 2060 Basic shelf 1x - 6x 6x 16x 2x 3x 8x - - -

RF 1850 Basic shelf - - 4x 4x 8x 1x 2x 4x - - -

RF 1850 Extension

shelf - - 2x 2x 8x 1x 1x 4x - - -


RF 1860 Extension

shelf - - 2x 2x 8x 1x 1x 4x - - -


RF 2250 Extension

shelf - - 2x 3x 8x 1x 1x 4x - - -


RF 2260 Extension

shelf - - 2x 3x 8x 1x 1x 4x - - -

RL 1850 Basic shelf - - 4x 4x 8x 1x 2x 4x - - -

RL 1850 Extension

shelf - - 2x 2x 8x 1x 1x 4x - - -


RL 1860 Extension

shelf - - 2x 2x 8x 1x 1x 4x - - -


RL 2250 Extension

shelf - - 2x 3x 8x 1x 1x 4x - - -


RL 2260 Extension

shelf - - 2x 3x 8x 1x 1x 4x - - -


7. Operation

When storing flammable liquids ensure fire and explosion protection is observed.

Ensure small containers are protected from falling over or falling off the unit.

Dispensing may only be carried out over the spill pallet.

8. Maintenance and repair

When replacing parts use only original replacement parts from the manufacturer!

The following table contains information on maintenance.

Part Action inspection

Spill pallet inspect for any leaked liquids once per week

Spill pallet check, record every 2 years

Grid check once per year

Grid mounting check once per year

Shelving system check, especially hooked connections, bolted connections and safety pins

once per year

Shelving system refinish surface protection once per year

Repair any faults immediately (screws, damage to paintwork, deformation and damage)

9. Removal from service

In the case of damage, decommission the storage system and label accordingly.


10. Disposal

The hazardous substances rack and containment shelving comprise different components and parts which must be disposed of or recycled according to local and legal regulations.

Clean the rack components thoroughly before disposal to remove any hazardous material residue.

Dismantle or disassemble the individual components of the rack and arrange the components into the following groups:

Steel

Light metals

Non-ferrous metals

Plastic

Process the separated components through approved disposal and recycling channels.

hazardous substance rack / containment shelving · 2018-07-03 · - 1 spill pallet in polyethylene...

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