HAVER & BOECKER

HAVER & BOECKER

HAVER Mining

HAVER & BOECKER

HAVER GROUP

2

HAVER & BOECKER HAVER & BOECKER

HAVER GROUP

3

HAVER & BOECKER, Germany

Headquarters

50 Locations

Subsidiaries

2.900

Employees

€470 Mio

Sales

Our Success

HAVER & BOECKER HAVER & BOECKER

Our Passion

HAVER GROUP

4

HAVER & BOECKER HAVER & BOECKER

HAVER GROUP

5

We focus on Premium Technology

HAVER & BOECKER HAVER & BOECKER

HAVER GROUP

6

Our Brands

Mining & Mineral Processing

HAVER & BOECKER

MINING & MINERAL PROCESSING

HAVER & TYLER

8

Germany Brazil

Canada

Location

1872

Foundation

223

Employees Logo

HAVER & BOECKER HAVER & BOECKER

MINING & MINERAL PROCESSING

Global locations HAVER & TYLER

9

HAVER & TYLER Production Subsidiary HAVER & TYLER Sales Subsidiary

HAVER & TYLER Service Subsidiary

HAVER & BOECKER

HAVER MINING

10

HAVER & BOECKER

HAVER MINING

12

HAVER & BOECKER

HAVER MINING

5 Phases of Engineering Services

13

Phase 1: APPRAISE

Phase 2: SELECT

Phase 3: DEVELOP

Phase 4: SPECIFY

Phase 5: EXECUTE

PRELIMINARY EVALUATION

BASIC ENGINEERING

FRONT END ENGINEERING

DETAILED ENGINEERING

CONSTRUCTION MANAGEMENT

Level of detail

HAVER & BOECKER

HAVER MINING

PRELIMINARY EVALUATION

14

Phase 1: APPRAISE

Phase 2: SELECT

Phase 3: DEVELOP

Phase 4: SPECIFY

Phase 5: EXECUTE

• Analysis of raw materials and products

• Physical and chemical characterization of samples

• Test work in technical centers

• Feasibility studies

• Concept identification

• Layout of preliminary flow sheets

• Cost estimation

HAVER & BOECKER

HAVER MINING

BASIC ENGINEERING

15

Phase 1: APPRAISE

Phase 2: SELECT

Phase 3: DEVELOP

Phase 4: SPECIFY

Phase 5: EXECUTE

• Semi industrial test work

• Scale Up

• Concept definition and development

• Detailed flow sheets

• Basic processing machinery data

• Estimation of peripheral equipment and civil work

• Initial arrangement drawing

• Pre-calculation of costs

• Basic project planning including rough scheduling

HAVER & BOECKER

HAVER MINING

FRONT END ENGINEERING

16

Phase 1: APPRAISE

Phase 2: SELECT

Phase 3: DEVELOP

Phase 4: SPECIFY

Phase 5: EXECUTE

• Project management including binding scheduling

• Elaboration of the final flow sheet

• Preparation of the arrangement drawing including

all necessary components

• Building design

• First piping and electrical concepts

• Set-up of investment budgets

• Request of main equipment including tender strategy

• Estimation of consumption values

HAVER & BOECKER

HAVER MINING

DETAILED ENGINEERING

17

Phase 1: APPRAISE

Phase 2: SELECT

Phase 3: DEVELOP

Phase 4: SPECIFY

Phase 5: EXECUTE

• Specification of the planned machines and components

• Set-up of master arrangement drawings

• Detailed P&ID (Piping & Instrumentation Diagram)

• Electrical design including control concept

• Civil drawings

• Purchasing of equipment

• Fabrication support

• Plant documentation

HAVER & BOECKER

HAVER MINING

CONSTRUCTION MANAGEMENT

18

Phase 1: APPRAISE

Phase 2: SELECT

Phase 3: DEVELOP

Phase 4: SPECIFY

Phase 5: EXECUTE

• Site management

• Assembly supervision

• Commissioning supervision

• Operator training

• Operational support

HAVER & BOECKER

HAVER MINING

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DEVELOPMENT

MATERIAL HANDLING

CRUSHING & GRINDING

SEPARATION

REFINING

PRELIMINARY EVALUATION

BASIC ENGINEERING

FRONT END ENGINEERING

DETAILED ENGINEERING

CONSTRUCTION MANAGEMENT

DEVELOPMENT

MATERIAL HANDLING

CRUSHING & GRINDING

SEPARATION

REFINING

HAVER & BOECKER

DEVELOPMENT

20

HAVER & BOECKER

Incident light microscopy* Point load test* Photomicrograph*

Physical and chemical analysis of samples

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* In cooperation with the University of Mining and Technology, Freiberg, Germany

DEVELOPMENT / PRELIMINARY EVALUATION

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DEVELOPMENT / BASIC ENGINEERING

Feasibility studies

HAVER & BOECKER

MATERIAL HANDLING

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MATERIAL HANDLING / PRELIMINARY EVALUATION

Laboratory configuration:

Moisture measurement

Bulk density testing

Flow behavior measurement

Microscopy

Grindometer tests

Laser light scattering

Air jet sieving

Sieve analysis

Ultrasonic sieving

Photo-optical particle analysis

Research & Development Center

HAVER & BOECKER

HAVER Laboratory Program

25

MATERIAL HANDLING / PRELIMINARY EVALUATION

Sieve analysis equipment W.S. TYLER® Ro-Tap®

Photo-optical particle analysis HAVER CPA

HAVER Bulk Density Tester

HAVER & BOECKER

MATERIAL HANDLING / BASIC ENGINEERING

Computerized Flow Sheet Layout: Replacement and Enhancement of NIAproject

HAVER & BOECKER

Computerized Flow Sheet Layout

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MATERIAL HANDLING / BASIC ENGINEERING

• Full version support to NIAproject • Wet and dry processing • Water and dust treatment • Unlimited number of objects in a project (flow sheet) • Closed material and water circuits • Screening: blended decks • Dynamic label function • Flow sheet print • Object validation • Object status management • Project history • Project management

HAVER & BOECKER 28

MATERIAL HANDLING / FRONT END ENGINEERING

Conveying systems for extreme conditions

Underground mine “Niederschlag” Saxony (Germany)

HAVER & BOECKER 29

MATERIAL HANDLING / DETAILED ENGINEERING

Ship unloaders for minerals

HAVER & BOECKER 30

MATERIAL HANDLING / CONSTRUCTION MANAGEMENT

Single Silos. Ring Silos. Multicompartment Silos.

Silo diameter up to 30 m Storage capacity up to 30.000 m³

HAVER & BOECKER

CRUSHING & GRINDING

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HAVER & BOECKER 32

CRUSHING & GRINDING / PRELIMINARY EVALUATION

Investigation in laboratory- and pilot-scale

• SAG Mill • Drum Mill • Vibro Mill • Pin Disk Mill • Roller Grinding Mill • HIS, VSI • Hammer Crusher • Roll Crusher • Jaw Crusher

In cooperation with and

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CRUSHING & GRINDING / PRELIMINARY EVALUATION

Investigation in laboratory and pilot-scale

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CRUSHING & GRINDING / PRELIMINARY EVALUATION

Comminution test work

• Field analyses for the assessment and optimization of grinding plants

• Dimensioning, adjustment, optimization and modeling of grinding plants

• Investigations on the use of grinding aids and for the reduction of the specific energy consumption

• Creation of special products in ultra-fine particle size

• Hardgrove test • Point Load test • Bond Index test

Comminution service

HAVER & BOECKER 35

CRUSHING & GRINDING / BASIC ENGINEERING

Sizing of Primary Crushing Systems

HAVER & BOECKER

Sizing of Secondary / Tertiary Crushing Systems

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CRUSHING & GRINDING / BASIC ENGINEERING

HAVER & BOECKER

Integrated crushing technology

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Sandvik: JAW Master 1513

LUT: LPT 1600 / 1500

METSO: C 145

CRUSHING & GRINDING / FRONT END ENGINEERING

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CRUSHING & GRINDING / DETAILED ENGINEERING

Hoppers and chutes in cumminution plants…

…for the perfect flow

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CRUSHING & GRINDING / CONSTRUCTION MANAGEMENT

From Engineering ….

… to Installation and Commissioning

HAVER & BOECKER

SEPARATION

41

HAVER & BOECKER

Dry screening test center Wet screening test center Washing test center

Screening and washing technical centers

42

DEVELOPMENT / PRELIMINARY EVALUATION

HAVER & BOECKER

Clean Gypsum

Raw Gypsum

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SEPARATION / BASIC ENGINEERING

Mobile Washing Pilot Plans

HAVER Hydro-Clean or

HAVER friction -Clean

HAVER & BOECKER 44

SEPARATION / BASIC ENGINEERING

Stationary full scale testing plant

HAVER Hydro-Clean or

HAVER friction -Clean

HAVER & BOECKER 45

SEPARATION / FRONT END ENGINEERING

Choosing the right equipment …

HAVER FINE-LINE Cut Point down to 100 µm

Size: 12’ x 24’ 3000 t/h Copper (SAG)

HAVER & BOECKER 46

SEPARATION / FRONT END ENGINEERING

… and right components

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SEPARATION / FRONT END ENGINEERING

… produced in our own facilities

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SEPARATION / DETAILED ENGINEERING

HAVER Solutions

HAVER & BOECKER 49

HAVER Solutions

SEPARATION / DETAILED ENGINEERING

HAVER & BOECKER 50

SEPARATION / DETAILED ENGINEERING

FEA Simulation Mode Analysis 15Hz

HAVER Solutions

HAVER & BOECKER 51

SEPARATION / CONSTRUCTION MANAGEMENT

Manufacturing of individual machines

Size: 31’ x 36’; Application: oil sand up to 10,000 t/h

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SEPARATION / CONSTRUCTION MANAGEMENT

Installing of mineral Processing Plants

HAVER & BOECKER

REFINING

53

HAVER & BOECKER 54

REFINING / PRELIMINARY EVALUATION

Pelletizing: from dust …

… to bulk material

HAVER & BOECKER 55

REFINING / PRELIMINARY EVALUATION

Feasibility Study Scale-Up Pilot Study

Material analysis

Binder selection

Pelletizing behaviour

Quality analysis

Determination machine

and process parameter

Process optimization

Scale-up machine and

process parameter

Basic engineering

HAVER & BOECKER 56

REFINING / PRELIMINARY EVALUATION

• Pelletizing disc Ø1000 mm • Pelletizing disc Ø 400 mm • Ring shear rig • Wash box • Mixer • HAVERBulk Density Tester • Permeability tester • Strength tester

Equipment technical centre:

Feasibility Studies

HAVER & BOECKER 57

REFINING / BASIC ENGINEERING

Iron ore slurry

Waste water

Pellet feed fines< 63 µm

Recycling route

Fluid binding agent

Over and under flow

Product

Over flow

Pellets

Stockpile

Storage binsThickener

Storage tank

Dewatering

Roller mill

Sedimentation basin

Intensive mixer

HAVER pelletizing disc

Roller screen

FurnaceHAVER screening machine

Pilot Studies

HAVER & BOECKER 58

REFINING / FRONT END ENGINEERING

Scale Up

From test work results to………….first machine layout!

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REFINING / DETAILED ENGINEERING

Pelletizing – HAVER SCARABAEUS 7500

HAVER & BOECKER 60

Pelletizing – HAVER SCARABAEUS 7500

REFINING / DETAILED ENGINEERING

Capacity: 160 t/h Iron Ore

Diameter: 7500 mm

Wall height: 560 to 900mm

Motor Power: 255 kW

Rotation: 1 to 10 rpm

Inclination: 45° to 60°

Total weight: approx. 60 t

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REFINING / CONSTRUCTION MANAGEMENT

Installation and Commissioning

HAVER & BOECKER

HAVER & BOECKER

GLÜCK AUF! HAVER & BOECKER

Carl-Haver-Platz 3, 59302 Oelde +49 2522 30-0