have fis revamp your current heater for savings!

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Low Cost Value Added Solutions for Fired Heaters Fired Heater Revamp

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Page 1: Have FIS Revamp your current Heater for Savings!

Low Cost Value Added Solutions

for Fired Heaters

Fired Heater Revamp

Page 2: Have FIS Revamp your current Heater for Savings!

Do it Once, Do it Right!

Furnace Improvements Services (FIS) is a full service engineering and consulting company, hav-

ing completed over 300 engineering studies and projects. FIS currently has a team of 45 skilled engi-

neers on board with offices in Sugar Land, TX and in New Delhi, India. We have experience in design

and revamp of all types refinery fired heaters.

FIS Technologies

Fired Heaters develop many problems during operation. They are capacity limitation, unstable

combustion, high tube skin temperatures, premature coking, and high stack temperature. To com-

bat these issues FIS has developed and patented three different technologies to solve most of these

issues.

Revamping

Revamping fired heaters is a practical and effective way to improve heater performance, debot-

tlenecking, and increase capacity. FIS focuses on working with existing components and as a result,

investment and downtime is minimized. Revamping provides:

♦ Longer Run Length

♦ Capacity Increase

♦ Efficiency Improvement

♦ NOx Emission Reduction

Our Services

Furnace Improvements’ scope of

services includes:

♦ Process Design

♦ Detailed Engineering

♦ Project Management

♦ Procurement

♦ Fabrication

♦ Site Services

Page 3: Have FIS Revamp your current Heater for Savings!

Before After

Working Methodology

A fired heater revamping project typically has the following phases:

Phase I → Engineering Study with +/- 30% Cost Estimates.

Phase II → Project Design Basis Report +/- 10% Cost Estimates.

Phase III → Detailed Engineering and Project Services, Procurement, Fabrication and

Erection.

FIS can undertake complete turnkey projects including erection.

Case Study FIS was hired to improve the efficiency of a Platformer Heater. The stack

temperatures were over 1100°F. Thermal efficiency of the heater was only 66%.

The client evaluated the conventional preheater parallel scheme and FIS Split Flow

Technology. They chose FIS’ patented Split Flow Technology, which divides the process

fluid into parallel two streams.

Improvements were:

♦ Increased capacity by 33%

♦ Improved thermal efficiency from 67% to 86%

♦ Lower pressure drop

The installation costs were half compared to that of the conventional series flow de-

sign. The job was completed in October 2002 and has been running without any prob-

lems .

High Quality Technical Work

Page 4: Have FIS Revamp your current Heater for Savings!

FURNACE IMPROVEMENTS SERVICES

Some of our clients We have an agent near you.

Furnace Improvements Services Inc.

1600 Highway 6 South, Suite 480

Sugar Land, Texas 77478 USA

Tel: (281) 980-0325

Fax: (832) 886-1665

A.G. Furnace Improvements Pvt. Ltd.

K-33, Ground Floor

Opp. Balaji Estate, Kalkaji

New Delhi, India 110019

Tel: 91-11-405-8-8696

Email: [email protected]

www.heatflux.com

BRAZIL Jose Fleischmann Tel: (+55) 11-5641-4361 Fax: (+55) 11-5641-4361 [email protected]

TAIWAN Douglas Chang Tel: +8862-2706-1544 Mobile: +8869-2106-9827 [email protected]

CANADA Paul Henry Tel: +450-676-3222 Fax: +450-676-5997 [email protected]

U.A.E., OMAN, QATAR Sarwar Ali Tel: +971-6742-5035 Mobile: +9715-0631-7452 [email protected]

INDIA R. Rajamani Tel: + 91 94483 79108 Tel: +91 80 65971113 [email protected]

VENEZUELA, COLUMBIA, ARGENTINA & ARUBA Carlos Alarcon Tel: +58-441-6609-3444 Fax: +58-441-4366-8406 [email protected]

INDIA Ajai Agarwal Tel: +9111-4214-3751 Mobile:+9198-1015-9901 [email protected]

CALIFORNIA, USA David P. Diggins Tel: +94-9497-6551 Mobile:+94-9463-8591 [email protected]

KUWAIT Alex Ambi Tel: +965-2482-9160 ext.126 Mobile: +965-3384-1712 [email protected]

LOUISIANA, USA Charles H. Thatcher Tel: 985-892-4224 Mobile: 985-966-5513 [email protected]

MEXICO Lorena Nieto G. Cel: (04455)43493284 [email protected]

SOUTHEAST, USA David Gangle Tel: +20-5437-1702 Mobile:+20-5542-7006 [email protected]

SAUDI ARABIA Azfar Mahmood Tel: +966-3899-6333 Mobile: +9665-3451-2635 [email protected]

TEXAS, USA Stan McHugh Tel: +713-839-8788 Mobile:+713-703-8907 [email protected]

Low Cost Value Added Solutions for Fired Heaters