harting ha-vis etherrail 24 hpr enlarged cable, … · iso/iec 11 801 and en 50 173-1 transmission...

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1. 2. 3. 4. 5. All data given is in line with the actual state of art and therefore not binding. HARTING reserves the right to modify designs without giving the relevant reasons. 1. Conductor 4 x stranded copper wire. tin-plated AWG 22/7 x 0.25 mm Insulation PE. Comp. 655, Ø 1.5 mm colours: blue, yellow, white, orange 2. Interlayer Polyester ribbon 3. Interlayer Aluminium foil-clad polyester 4. Screening tin-plated copper braid 5. Jacket Elastomer electron beam cross-linked Comp 603 Transmission of Fast Ethernet 100Base-T acc. to IEEE 802.3 • Suitable for data cabling in rail vehicles and buses • Fire protection acc. EN 45 545-1, -2 and -5, flame retardant and heat resistant acc. to DIN 5510 (1-4) and EN 50 264-1 • Temperature range: -40 °C ... +90 °C • UV resistant • RoHS conform, halogen free LSZH • Additionally certified acc. to DIN, NFF, BS and ASTM This data cable was especially designed for installation within rail vehicles and buses. The cable fulfils the fire protection re- quirements according to the international standards for railway vehicles and buses and is suitable for operation over a wide tem- perature range. Cable design, material and compounds as well as processing (electron beam cross-linking) follow the basic re- quirements of the European standardisation for railway applica- tions EN 45545-1, -2 and –5* (Railway applications - Fire protec- tion on railway vehicles). The robust star quad cable construction guaranties a reliable data transmission up to 100 Mbit/sec. The cable has been designed to be compatible with products from HARTING Han ® M12 Crimp, RJ Industrial RJ45 (IP 20 and IP 65 / IP 67) PushPull and Han ® 3 A ranges. Ha-VIS EtherRail ® flexible data cable. star quad 1x4xAWG 22/7, Category 5 / 5e Sheath material: Elastomer. elec- tron beam cross-linked Colour: black Cable sheath diameter: (6.6 +/- 0.2) mm Transmission performancen: Cat. 5 / 5e / transmission class D up to 100 MHz according ISO/IEC 11 801 and EN 50 173-1 Transmission rate: 10/100 Mbit/s Operating temperature range: -40 °C ... +90 °C Cable weight: 71 kg/km Application Advantages Description Order number Drawing HARTING Ha-VIS EtherRail ® Cable, 4x AWG 22/7, Cat. 5 / 5e Ha-VIS EtherRail ® flexible data cable, 4-wire, Cat. 5 / 5e Order information: 10 m ring 09 45 600 0168 100 m ring 09 45 600 0108 500 m drum 09 45 600 0118 1000 m drum 09 45 600 0128 Data Sheet 0661

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Page 1: HARTING Ha-VIS EtherRail 24 HPR enlarged Cable, … · ISO/IEC 11 801 and EN 50 173-1 Transmission rate: 10/100 Mbit/s ... • NF F 16-101: 1988-10 Reaction to fire - Cable classification

Han® 24 HPR enlarged

1.

2.

3.

4.

5.

All data given is in line with the actual state of art and therefore not binding.HARTING reserves the right to modify designs without giving the relevant reasons.

1. Conductor 4 x stranded copper wire. tin-plated AWG 22/7 x 0.25 mm Insulation PE. Comp. 655, Ø 1.5 mm colours: blue, yellow, white, orange

2. Interlayer Polyester ribbon

3. Interlayer Aluminium foil-clad polyester

4. Screening tin-plated copper braid

5. Jacket Elastomer electron beam cross-linked Comp 603

• Transmission of Fast Ethernet 100Base-T acc. to IEEE 802.3

• Suitablefordatacablinginrailvehiclesandbuses

• Fireprotectionacc.EN45545-1,-2and-5,flameretardantandheatresistantacc.toDIN 5510 (1-4) and EN 50 264-1

• Temperaturerange:-40°C...+90°C• UVresistant• RoHSconform,halogenfreeLSZH• Additionallycertifiedacc.toDIN,NFF,BSandASTM

This data cable was especially designed for installation within railvehiclesandbuses.Thecablefulfilsthefireprotectionre-quirements according to the international standards for railway vehicles and buses and is suitable for operation over a wide tem-perature range. Cable design, material and compounds as well as processing (electron beam cross-linking) follow the basic re- quirements of the European standardisation for railway applica-tions EN 45545-1, -2 and –5* (Railway applications - Fire protec-tion on railway vehicles). The robust star quad cable construction guarantiesareliabledatatransmissionupto100Mbit/sec.The cable has been designed to be compatible with products from HARTING Han®M12Crimp,RJ IndustrialRJ45 (IP 20andIP 65 / IP 67) PushPull and Han® 3 A ranges.

Ha-VISEtherRail®flexible data cable. star quad1x4xAWG 22/7, Category 5 / 5e

Sheathmaterial:Elastomer.elec-tron beam cross-linkedColour: black

Cable sheath diameter: (6.6+/-0.2)mm

Transmission performancen: Cat. 5 / 5e / transmission class D upto100MHzaccording ISO/IEC11801andEN50173-1

Transmissionrate:10/100Mbit/s

Operatingtemperaturerange: -40°C...+90°C

Cable weight: 71 kg/km

ApplicationAdvantages

Description Ordernumber Drawing

HARTINGHa-VISEtherRail® Cable, 4x AWG 22/7, Cat. 5 / 5e

Ha-VISEtherRail®flexibledata cable, 4-wire, Cat. 5 / 5e

Order information: 10mring 09456000168 100mring 09456000108 500mdrum 09456000118 1000mdrum 09456000128

DataSheet0661

Page 2: HARTING Ha-VIS EtherRail 24 HPR enlarged Cable, … · ISO/IEC 11 801 and EN 50 173-1 Transmission rate: 10/100 Mbit/s ... • NF F 16-101: 1988-10 Reaction to fire - Cable classification

Technical characteristics

HARTINGHa-VISEtherRail® Cable, 4x AWG 22/7, Cat. 5 / 5e

Mechanical featuresminimum bending radius Repeated bending: 12 x cable diameter Singularbending:6xcablediameterTensile strength max. 100 N

Electrical characteristics at 20 °CCouplingattanuationat100MHz <13mOhm/mConductorresistance max.54.4Ohm/kmInsulationresistance min.500MOhmxkmSignalruntime 5.3ns/mCharacterisicimpedanceat100MHz 100Ohm+/-5OhmTestvoltage(wire/wire/screenrms50Hzfor1min) 2000VOperatingvoltage 300V

Chemical characteristicsFire protection for railway vehicles DIN5510 Level1...4Flammability, smoke and toxicity (FST) Verticalflamepropagationonsinglecables EN60332-1-2 Carbonisation>50and≤540mmSmokedensity EN61034-2 transparency>70%Toxicityofbrandgases EN50305 ITC≤3Fire protection in railway vehicles EN 50264-1Halogenfree EN50267-2-1 HCIandHBr<0.5% EN50684-2 HF<0.1%Corrosivenessofbrandgases EN50267-2-2 pH>4.3 conductivity<10µs/mm

Material charateristicsOzoneresistance EN50264-3-1 72h/40°C,ProcedereB Volumeconcentration200x10-6

Oilresistance EN50264-3-1 72h/100°C,IRM902Fuelresistance EN50264-3-1 168h/70°C,IRM903Marginalfireload DIN51900

Thermic features Maximumconductortemperature +90°C

Printing “HARTING”Ha-VISEtherRail®CAT5LSZH4xAWG22/7 “Part-Number””Chargecode”“Meter”

Weight 71 kg/km

Copper number 3 kg/100 m

All data given is in line with the actual state of art and therefore not binding.HARTING reserves the right to modify designs without giving the relevant reasons.

Page 3: HARTING Ha-VIS EtherRail 24 HPR enlarged Cable, … · ISO/IEC 11 801 and EN 50 173-1 Transmission rate: 10/100 Mbit/s ... • NF F 16-101: 1988-10 Reaction to fire - Cable classification

HARTINGHa-VISEtherRail® Cable, 4x AWG 22/7, Cat. 5 / 5e

Technical characteristics, Transmission performanceDiagrams:Attenuation: Return loss

Next ELFext

All data given is in line with the actual state of art and therefore not binding.HARTING reserves the right to modify designs without giving the relevant reasons.

Page 4: HARTING Ha-VIS EtherRail 24 HPR enlarged Cable, … · ISO/IEC 11 801 and EN 50 173-1 Transmission rate: 10/100 Mbit/s ... • NF F 16-101: 1988-10 Reaction to fire - Cable classification

AdditionalCertifications

HARTINGHa-VISEtherRail® Cable, 4x AWG 22/7, Cat. 5 / 5e

Transmission performance Category 5 / 5e acc. to EN 50 288-2-1, IEC 61 156-6 acc.toISO/IEC11801andEN50173

Additionally acceptance tests / certificatesHARTING‘sDeclarationofConformityNo.:ELICPN0004 TestedbyMPADresden/Germany • DINEN60332-1:2005-06 Verticalflamepropagationonseparatedwiresunderdefinded conditions TestReportNo.2011-B-1906/06.1 • DINEN60332-3-25:2010-08 Verticalflamepropagationonbundlesofcablesburningunder defindedconditions TestReportNo.2011-B-1909/07.1 • DINEN61034-2:2006-03 Smokedensitiyofcablesburningunderdefindedconditions TestReportNo.2011-B-1909/08.1

HARTING‘sDeclarationofConformitiyNo.:ELICPN0003 TestedbyISSePLiège/Belgium • NFC32-070:2001-01 CablesofcategoryC1NFC32,070 Test Report No. 2130-1/2011 • NFF16-101:1988-10 Reactiontofire-Cableclassification Test Report No. 2130-2/2011 • NFX10-702:1994 Smokedensitiytesting Test Report No. 2130-3/2011 • NFX70-100:2006-04 Analysisofpyrolysisandcombustiongases Test Report No. 2130-4/2011 • NFX16-101:1988-10 Smokeindex-Fclassification Test Report No. 2130-5/2011

HARTING‘sDeclarationofConformitiyNo.:ELICPN0006 TestedbyMPADresden/Germany • BS6853:1999Table13,AnnexD Measurementofsmokedensitiy TestReportNo.2011-B-1909/09.1 • BS6853:1999Table13,AnnexD Measurementunderfireconditions,Flammability TestReportNo.2011-B-1909/10.1

HARTING‘sDeclarationofConformitiyNo.:ELICPN0006 TestedbyGovmarkInc.NewYork/USA • AASTME162 Surfaceflammability Test Report No. 2-87105-0- • ASTME662 SpecificopticaldensityandSmokedensity Test Report No. 2-87105-1- • BSS7239 ToxicityofgasesFL&NF(ASTMF814) Test Report No. 2-87105-2

All data given is in line with the actual state of art and therefore not binding.HARTING reserves the right to modify designs without giving the relevant reasons.

Page 5: HARTING Ha-VIS EtherRail 24 HPR enlarged Cable, … · ISO/IEC 11 801 and EN 50 173-1 Transmission rate: 10/100 Mbit/s ... • NF F 16-101: 1988-10 Reaction to fire - Cable classification

HARTINGRJIndustrial® RJ45plugconnectorovermoulded

Design RJ45acc.toIEC60603-7 No. of contacts 4 Transmissionperformance Category5acc.toISO/IEC11801:2002,performanceclassDTransmissionrate 10/100Mbit/s Nominalvoltage 125VAC Ratedimpulsevoltage 1.5kV Ratedcurrent 4A@40°C/everycontact Contactresistance <20mOhm Insulationresistance >500Mohm Protection IP 20 Matingcycles >750 Termination technology isolation displacement connection (IDC) Shockresistance(nocontactdisturbance>1µs) 30g/11ms,3shocks/axis+direction;5g/30ms3shocks/axis+ direction Vibrationresistance-sinusvibration 5-500Hz,2g,0.75mm,2h/axis (nocontactdisturbance>1µs)-randomvibration DINEN61373class1catB7.9m/s² Temperaturerange -40°C...+70°C(temperatureclassTxacc.EN50155) RoHS-compliant YesLeadfree Yes

Insulator material Polyamide,UL94V-0 Color black Materialgroupacc.IEC60112 CTI600 Contact material Contact material Copper alloy Platingcontactzone Ni/Au Assembly instructions recommended tightening torque ./. for screw/ nut ./. widthacrossflats ./. Mating face acc. IEC 60603-7

All data given is in line with the actual state of art and therefore not binding.HARTING reserves the right to modify designs without giving the relevant reasons.

General Information

HARTINGRJIndustrial® RJ45plugconnectorovermoulded

Page 6: HARTING Ha-VIS EtherRail 24 HPR enlarged Cable, … · ISO/IEC 11 801 and EN 50 173-1 Transmission rate: 10/100 Mbit/s ... • NF F 16-101: 1988-10 Reaction to fire - Cable classification

Cable information

HARTINGRJIndustrial® RJ45plugconnectorovermoulded

Cable type 1x4xAWG22/7

Cable sheath diameter 6.6 ±0,2 mm

Colour black

Wire construction 4 x stranded copper wire, tin-plated, AWG 22/7 x 0.25mm

Wire insulation Insulation PE. Comp. 655, Ø 1.5 mm

cable jacket material Elastomer. electron beam cross-linked Comp 603

min. bending radius repating bending 12 x cable diameter

min. bending radius singlular bending 6 x cable diameter

Transmissionperformance Category5/5eacc.toEN50288-2-1,IEC61156-6acc.toISO/IEC11801 and EN 50 173

Transmissionrate 10/100Mbit/s

All data given is in line with the actual state of art and therefore not binding.HARTING reserves the right to modify designs without giving the relevant reasons.

Page 7: HARTING Ha-VIS EtherRail 24 HPR enlarged Cable, … · ISO/IEC 11 801 and EN 50 173-1 Transmission rate: 10/100 Mbit/s ... • NF F 16-101: 1988-10 Reaction to fire - Cable classification

HARTINGM12circularconnector,D-coded,overmoulded

Nominalvoltage 60VDC Design IEC 61 076-2-101 D-coded No. of contacts 4 Ratedimpulsevoltage 2.5kV Contactresistance 10mOhm Insulationresistance >500Mohm Ratedcurrent 4A@40°C/everycontact Temperaturerangemoveablecable -40°C...+85°C Temperaturerangefixedcable -40°C...+85°C Pollution degree 3 Protection IP 65/67 Insertion and withdrawal force 2 ... 4pol insertion 10N max. withdrawal 15N max. Matingcycles 100 Transmissionperformance Category5acc.toISO/IEC11801 Transmissionrate 10/100Mbit/s RoHS-compliant Yes Leadfree Yes

Insulator material Color black Materialgroupacc.IEC60112 CTI600 Contact material Contact material Copper alloy Platingcontactzone Ni/Au Assembly instructions recommended tightening torque 0.6 Nm for screw/ nut ./. widthacrossflats 13mm Mating face acc. IEC 61076-2-101 D-coded

All data given is in line with the actual state of art and therefore not binding.HARTING reserves the right to modify designs without giving the relevant reasons.

male female

General Information

HARTINGM12circularconnector, D-coded, overmoulded

Page 8: HARTING Ha-VIS EtherRail 24 HPR enlarged Cable, … · ISO/IEC 11 801 and EN 50 173-1 Transmission rate: 10/100 Mbit/s ... • NF F 16-101: 1988-10 Reaction to fire - Cable classification

2012-06-01

HARTING Electric GmbH & Co. KGWilhelm-Harting-Straße1|D-32339Espelkamp|Postfach1473|D-32328EspelkampTel.:+49577247-97100|Fax:+49577247-688|[email protected]|www.HARTING.com

Cable information

HARTINGM12circularconnector,D-coded,overmoulded

Cable type 1x4xAWG22/7

Cable sheath diameter 6.6 ±0,2 mm

Colour black

Wire construction 4 x stranded copper wire, tin-plated, AWG 22/7 x 0.25mm

Wire insulation Insulation PE. Comp. 655, Ø 1.5 mm

cable jacket material Elastomer. electron beam cross-linked Comp 603

min. bending radius repating bending 12 x cable diameter

min. bending radius singlular bending 6 x cable diameter

Transmissionperformance Category5/5eacc.toEN50288-2-1,IEC61156-6acc.toISO/IEC11801 and EN 50 173

Transmissionrate 10/100Mbit/s

Cable type 1x4xAWG22/19

Cable sheath diameter 7.4 ±0,1 mm

Colour black

Wireconstruction 4xstrandedcopperwire,tin-plated,AWG22/19x0.16mm

Wireinsulation InsulationPE.Comp.655,Ø1.98mm

cable jacket material Elastomer. electron beam cross-linked Comp 603

min. bending radius repating bending 12 x cable diameter

min. bending radius singlular bending 6 x cable diameter

Transmissionperformance Category5/5eacc.toEN50288-2-1,IEC61156-6acc.toISO/IEC11801 and EN 50 173

Transmissionrate 10/100Mbit/s