hartford - super tornado series
TRANSCRIPT
SHE HONG INDUSTRIAL CO., LTD.NO.6, 6th Rd., Industrial Park, Taichung, Taiwan, R.O.C.Tel : +886-4-2359-2747 Fax: +886-4-2358-1793 | +886-4-2350-3443After sales direct line: +886-4-2350-3443 | +886-4-2359-1921www.machiningcenter.com
EU TECHNICAL CENTERPrague, Czech Republic
DISTRIBUTION CENTERLe Havre, France Istanbul, Turkey Bangkok, Thailand Caxias Do Sul, Brazil Buenos Aires, Argentina
SALES & SERVICE CENTERKorea-Seoul, Busan, DaeguChina-Tianjin, Shanghai, Foshan, Huangyan, ShenyangTaiwan-Taipei, Taoyuan, Hsinshu, Kaohsiung
HEAVY CUTTING MACHINING CENTER
Des
igne
d by
w
ww
.cle
ver1
68.c
om.tw
102
0235
x 1
000P
CS
High rigidity 19% increased.
The spindle firmly assembled in the headstock with
56% higher contact surface.
41% reduced of spindle center to column supporting.
labyrinth design spindle with air curtain, assuring the
non-stop machining capability.
The distance between operator and table is
reduced by 159mm.
Five models and two different columns to cater
the customer’s requirement.
HCMC1370/1682/2082 available container loading.
Footprint is 29% less than tradition machine.
Hartford has sold over 44,000 machines globally,
resulting in over 36,000 satisfied customers and a
wealth of feedback that has added to our arsenal
of experience and fine craftsmanship. In accordance
with our insistence on providing only the highest
quality machining centers, every possible resource
is utilized to constantly upgrade our technological
levels in manufacturing and other applications.
All New TORNADO is the latest vertical machining center with unmatched value. X axis traveling extended from 1300mm to 2100mm while Y axis traveling from 700mm to 1020mm. The outstanding table load can reach 3000kg. Highest damping guideway design and superb rigid structure provides
25% higher rapid traverse which reduces the non-cutting time. The Hartford All New TORNADO is specially designed for all users who required efficient chip evacuating rate with special meticulous splash guard design and extra angular guarding design. We believed All New TORNADO can significantly boost your overall machining efficiency!
HARTFORD SUPER TORNADO
THE MOST VALUE-ADDED PRODUCT IN THE WORLD
PATENTED NO. PATENT DESCRIPTION
160723 Programmable coolant flushing device for machine tool
213692 A CNC machine tool with multi-tool setting and two-step warning device
213743 Heat dissipation mechanism for spindle servo driver on CNC machine too
221954 Self-setting high-speed, high-accuracy machining parameters for CNC machine tool
222994 Electric cabinet with folding door on CNC machine tool
M293113 Tool monitoring function for CNC machine tool
OPERAbILITy DESIgN Advanced design remove chip in machining process without interruption .
High efficient conveyor fulfill the demand of machining without operator in long period of time.
Unique designed for splash guard lower the distance between operator and working table to 159mm.
Non-interfere space for hanging machine reduce the time for making machine fixed and provide protection to operator.
MODEL W A B C
HCMC-1370 1400 159 925 857
HCMC-1682 1600 261 975 1081
HCMC-2082 2100 261 975 1081
HCMC-1692 1600 296 1000 1216
HCMC-1892 1800 296 1000 1216
HCMC-2110 2100 340 1000 1370
A
C
B
W
MODEL L W H
HCMC-1370 3815 3020 3130
HCMC-1682 40003495 3170
3395 (op) HCMC-2082 5000
HCMC-1692 40003891 3437
3637 (op) HCMC-1892 4500
HCMC-2110 5100 4200 3437
COMPACT fOOTPRINT Reduced footprint by 29% which saves floor space occupied by the machine.
The compact design still maintains high capacity of 440L water tank.
H
W L
bUNDANT MACHINE MODELS
MODEL X Y Z
HCMC-1370 1300 700 660
HCMC-1682 1600820 660
820 (op) HCMC-2082 2060
HCMC-1692 1600920 820
HCMC-1892 1800
HCMC-2110 2100 1020 820
The customer can choose the best model according to the size of the workpiece out from ten different models.
Z
Y
X
01 | HARTFORD SUPER TORNADO 02 | HARTFORD SUPER TORNADO WWW.HARTFORD.COM.TW | 03
A GIANT FORWARD IN CAPACITY & RIGIDITY
Available to various materials. Outstanding labyrinth design of Spindle combine with high pressure coolant, achieve various application in machining type and materials.
ExCELLENT CUTTINg CAPACITy The spindle firmly assembled in the headstock with 56% higher contact surface.
One way screw on spindle upgrade one level, and the load of effective tension increase 45%.
Coolant around spindle system will raise the speed of chip remove. Powerful spindle torque bring effect into full play.
UNMATCHED RIgIDITy Symmetric-designed spindle will be non-vibration and high rigidity. It can also transmission cutting force to base, and make slant minimum.
AbUNDANT SELECTION MODELS Hartford provides total five different models and two different columns to fulfill customers’ requirement which based on the size of the workpiece.
Two selections of high rigidity column available.
1
ASSURINg THE PRECISION Spindle oil cooler with wrap-around type coolant circuit and the design of minimum pipe will take heat from bearing up to 1700Kcal/hr.
3 65
36
5
4
1
2
ASSURINg THE PRECISION The distance from center of spindle to column lower 41%, and raise the vibration-control capability effectively. After above-mentioned process, Hartford make machining without vibration possible and raise the quality of machined surface.
2
Reduce 41%
ASSURINg THE PRECISION New-designed splash guard will separate waste heat form structure, and powerful four ball screw ensure chip away from working area.
4
All New TORNADO with professional hand scraping techniques, reduce vibration efficiently by heavy cutting and intermittent cutting, and make the life of tools longer.
Tailored for #50 spindle, 3-axis full travel support, and high rigidity structure. The rigidity will be 19% higher than old model.
Big inclination splash guard and ball screw for chip high rate of chip removal will provide great help to machining without operator.
24/32/40 PCs tools which can fit various demand of machining.
Flattening transmission design not only reduce the problem of spatial plan with machine body but also continuous running. It will not intermittence running to effect the chain of tension relaxation. Preprocess chain position mechanism can be ensuring the tool pot position precision.
Rib design for tool pot, it will reduce 80% dust which influence accuracy of tools and spindle.
04 | HARTFORD SUPER TORNADO 05 | HARTFORD SUPER TORNADO WWW.HARTFORD.COM.TW | 06
MACHINE DIMENSIONS
HCMC-1370/1682/2082 (standard Z axis) can be in a 40”HQ which reduce the cost of transportation.
HCMC1370/1682/2082 (optional Z axis) / 1692/1892/ 2110 can be in a 20”FR.
TRANSPORTATION COST SAVINg
MODEL HCMC-1370 HCMC-1682 HCMC-2082 HCMC-1692 HCMC-1892 HCMC-2110
A 3815 4000 5000 4000 4500 5000
B:Z axis st. 3130 3167 3450 3450
B:Z axis op. 3330 3391 3615 3615
C 3020 3257 3653 3930
D 725 820 820 820
E: Chip conveyor 4132 4437 4437 4545
E
A
B
C
A
B
C
E
D
D
E
A
B
C
A
B
C
E
D
D
E
A
B
C
A
B
C
E
D
D
E
A
B
C
A
B
C
E
D
D
HCMC-1370 HCMC-1682/2082/1692/1892/2110
CUTTINg CAPACITy ExAMPLEDESCRIPTION FACEMILL ENDMILL DRILL TAPPING
Tool Diameter 125 63 76 30
Feedrate 1100mm/min 1500mm/min 42mm/min 350mm/min
Depth 4mm 10mm 50mm 30mm
Cutting volume 440cc/min
Model: HCMC1370
Spindle: 6,000 RPM Gear head,15KW
Material: S45C mild carbon steel
CUTTING CAPACITY
Lamp of caR
Material: S45C
Condition: Gear 6,000RPM
Processing time: 1849M 58S
Feature: With CAD/CAM, 3D mold machining.
connectoR component
Material: Aluminum Alloy (6061)
Condition: Pulley 8,000RPM
Processing time: 23M36S
Feature: 1. Process with 4 axis 2. Large Diameter Tapping
connectoR BLock
Material: Stainless Steel
Condition: Gear 6,000RPM
Processing time: 42M28S
Feature: 1. Large Diameter Deep Hole Drilling 2. Large Diameter Tapping
07 | HARTFORD SUPER TORNADO WWW.HARTFORD.COM.TW | 08
fANUC
48.6
30
12
00
10
371
20
29.2
50 30 min
Cont.4039.4
kgf-m
2500
43.2
12
1482
7.4
14.613.1
1112
1816.2
99.7
2000
7.39.1
35003000
5.87.2
4.96
4.25.2
3.7
4000
4.5
30 min
Cont.
Spindle speed(rpm)
2018.5
1513.875
11.2510
1.83.2
4500
42.7
5000
3.32.2
5500
2.7
60000
2.3
kw
1500 3000
15
11
Output (kw)Torque (kgf-m)
52.63 12
4000
38.6
12.989.52
19.47
14.28
Spindle speed(rpm)
2
0
OUTPUTTORQUE
30 mincont.
750 2250
1
2
1480
5.534.08 3.29
2.43
1
1540
21.6
14.79
988
834
17.5
0
0
278
10
20
30
Spindle speed(rpm)
4000
7.3
1125 2000
139
2.674.34.87
33753000
5.36 3.28
18.216
0
1110
13.5
60
5052.5 Cont.
7064.8 30 min
kgf-m
30 min
Cont.
kw
2018.5
OUTPUT
TORQUE
30 min
cont.
Output (kw)Torque (kgf-m)
52.63
38.6 15
0 1500 4500
1112.2
8.9
6000
148010004.085.33
9.55
12.96
Spindle speed(rpm)
2
2
9.747.14
1.441.98
12
1
1
MITSUbISHI CUTTING CAPACITY
#50, Gear type 4000rpm, FANUC α 12
FANUC α 15 SPINDLE MOTOR (GEAR)
#50, Gear type 6000rpm, FANUC α 12 #50, Gear type 4000rpm, fanUc α 12
#50, Gear type 4000rpm, fanUc α 15 SpInDLe motoR (GeaR)
#50, Gear type 4000rpm, fanUc α 18 SpInDLe motoR (GeaR)
#50, Gear type 6000rpm, fanUc α 18 SpInDLe motoR (GeaR)
#50, Gear type 6000rpm, fanUc α 12
#50, Gear type 4000rpm, mItSUBISHISJ-V15-01Zt*8000Rpm*15kW (700 Series)
#50, Gear type 4000rpm, mItSUBISH SJ-18.5-01Zm SpInDLe motoR (GeaR) SJ-18.5-01Zt
#50, Gear type 6000rpm, mItSUBISHI SJ-18.5-01Zm SpInDLe motoR (GeaR) SJ-18.5-01Zt
#50, Gear type 6000rpm, mItSUBISHISJ-V15-01Zt*8000Rpm*15kW (700 Series)
#50, Gear type 6000rpm, fanUc α 15 SpInDLe motoR (GeaR)
#50, Gear type 4000rpm, fanUc α 22 SpInDLe motoR (GeaR)
#50, Gear type 6000rpm, fanUc α 22 SpInDLe motoR (GeaR)
WWW.HARTFORD.COM.TW | 1009 | HARTFORD SUPER TORNADO
MACHINE AlArmOnce the machine finishes jobs or an alarm occurs, massages can be delivered to an operator, factory managers, company owner, or a hartford service center via a mobile phone's Short Message Service.
HARTNETROMOTE SHOP fLOOR MONITORINg SySTEM
Day & Month Utilization
PLC Signal Diagnosis
Reports
CNC Program Management
VIA HARTNET, YOU mAY Monitoring all machines' status.
Storage, or upload/ download programs from distance.
Check machines' parameter setting.
Analysis all machines' working efficiency.
fACILITIES reqUired
SeRVeR compUteROperation System:
Window 7 32bit (Window 7 64bit is not compatible)
Frame Work 3.5 (Supplied by Microsoft)
MYSQL Data Base
Mitsubishi API
HartNet (Hartford Software)
RemaRk Machine Network Connection require to setup by end user.
Each machine controller must have an exclusive IP address.
The Server Computer must have an exclusive IP address.
HARTNET SOftwAre PAckAge
ALLOWS YOU TO MONITOR YOUR MACHINES'S REAL TIME STATUS VIA INTERNET
office pc
HARTROLWE gUARANTEE HARTfORD'S HARTROL fUNCTIONS OffER yOU 10 TIMES THE WORKINg EffICIENCy Of OTHER bRANDS
Hartrol is the software developed by Hartford RD team to increase efficiency and production capacity for user. It include Program editing, Workingpiece calibration, Tool setting, Parameter packages, Automatic measurement, Maintenance…etc
Hartford RD team create HARTFORD APP STORE, and you can get information of Hartrol from here any time. Please check our website: WWW.macHInInGcenteR.com
HARTROL APPlicAtiOn
notebook pc
HighP erformanceFive-facemachining macro
S pindleThermoCompensation
Converter-added ToolChange
A dvancedL oadDetection
ThreadMillingMacro
S lantP laneS election
SmartRotaionCommand
ShortMessageSender
Universalangular-Head scale-C alculation
CharacterEngravingMacro
BoringBarCompensation
A dvancedC ollisionDetection
MachiningTimeManagement
G raphicUserInterface
Automaticangular-HeadChange
HaRtfoRD app StoRe
ServoOverL oadDetection
11 | HARTFORD SUPER TORNADO WWW.HARTFORD.COM.TW | 12
COMMITMENT TO QUALITYJIS 6338, VDI 3441 ARE OUR STANDARDS
gUARANTEED PERfORMANCE THROUgH RIgOROUS QUALITy INSPECTIONS 100% inspection by coordinated measuring machine. Critical components: machine head/spindle/ATC unit.
100% inspection before entering assembly line - all components.
100% laser inspection before shipment.
100% ball bar inspection before shipment.
QUADRANT PROTRUSION CORRECTION 3d cOOrdinAte meASUrement teSting
Precision measurement to assure component accuracy and machine quality.
circUlAr AccUrAcY iS inSPected witH A HigH-PreciSiOn BAll BAr teSter.
Ball bar testing - identification of accuracy, servo and geometric errors statis tically and dynamically.
HigH-tecH lASer mAnAgement SYStem fOr PreciSiOn inSPectiOn
Precision measurement to assure component accuracy. Laser tested for surface accuracy before shipment. It can measure all the standard geometric properties of a machine (linear positioning accuracy, pitch error, etc.).
Eliminate vibration on rotating parts to improve spindle rotational accuracy.
The machine is built ensuring perfection - not only at the end of pre-shipment QC inspection, but also all the way through production. We place a strong emphasis on every detail of every step. Only qualified components or parts can be employed in the production line.
Rigid quality control procedures by coordinated measuring machines during production,
high-tech laser measurement systems and many other sophisti cated inspection instruments are utilized again and again all the way through production to delivery.
It is absolute that Hartford does not spare any effort in assuring that the machine you are ordering has passed through the most critical and rigorous inspection through our constant interior auditing process. The purpose of this unprecedented care and effort is to deliver to you a quality, drawback – free VMC - the best in the world.
QUADRANT PROTRUSION CORRECTION SPindle BAlAnce teSting
13 | HARTFORD SUPER TORNADO WWW.HARTFORD.COM.TW | 14
SPECIFICATIONHCMC-13 HCMC-1370 HCMC-1682 HCMC-2082 HCMC-1692 HCMC-1892 HCMC-2110
TABLE
Working Suface mm 1450x800 1450x700 1750x820 2150x820 1750x920 1950x920 2250x1050
T-Slot(Size×Number×Pitch) 18x5x130 18x5x130 18x5x150 18x5x150 20x7x125 20x7x125 20x7x150
Max Table Load kg 1600 1500 2200 2600 2500 3000 3000
TRAVEL
Longitudinal Travel(X-Axis) mm 1300 1300 1600 2060 1600 1800 2100
Gross Travel(Y-Axis) mm 800 700 820 820 920 920 1020
Vertical Travel(Z-Axis) mm 660 660 660 820(Op)
660 820(Op) 820 820 820
Distance From Spindle End To Table Center mm 120~780
320~980120~780 150~810
200~1020150~810
200~1020 200~1020 200~1020 200~1020
Distance From Spindle Center To Column mm 870 745 865 865 965 965 1080
SPINDLE
Spindle Nose Taper #50
Spindle Speed (Gearshift) rpm 4000/6000 (Gear)
4000/6000/8000 (Gear)
FEED
Cutting Feedrate M/min 10 7
Rapid Traverse (X, Y, Z Axes) M/min 16 20/20/20 18/18/18 15/15/15
ATC
Tool Storage Capacity pcs 24/32/40
Max. Tool Weight kg 20
Max. Tool Size (Diameter X Length) mm D125x300L D125x350L
Tool Shank BT-50/CAT50/DIN69871
Pull Stud Bolt P50T-1/CAT50/DIN69872
MOTOR
Spindle Drive Motor (Fanuc) KW (cont./30min.) 15/18.5 11/15
15/18.5(Op)
X, Y, Z Axis Drive Motor (Fanuc) KW 4/4/4 4/4/4 4/4/4 4/4/4 4/4/4 7/4/4 7/4/4
OTHER
Required Air Pressure kg/cm2 6.5
Electric Power Consumption KVA 40 30 30 30 30 35 35
Machine Weight kg 12500 9000 11100 11700 12500 13100 16000
Floor Space (Full Guarding) mm 3800x4535 3815x3020 4000x3257 5000x3257 4000x3653 4500x3653 5000x3930
ACCESSORIESDESCRIPTION STANDARD OPTIONAL
Coolant through spindle 20 bar without water cart —
Coolant through spindle 20 bar with water car —
Coolant through spindle 25 bar with water carte —
Coolant through spindle preparation only —
Mist coolant system —
Oil mist collector system —
Fluorescent lamp —
Nc rotary table —
Dnc software —
90 Angle head (tool type) —
Closed loop linear scale positioning system —
Link type chip conveyor —
Portable chip bucket —
Auto tool length measurement —
Auto tool length and diameter measurement —
Auto work piece measurement —
Coolant flushing device —
Water gun —
Air gun —
#50 6000rpm gear spindle —
#50 8000rpm gear spindle —
#50 Disk type tool magazine —
DESCRIPTION STANDARD OPTIONAL
Full-enclosed splash guard —
Cooling system —
Spindle oil cooler —
Centralized automatic lubrication system —
Oil fluid separator —
Two side chip of the chassis (screw type) —
Coolant tank (with chip bucket) —
Fluorescent lamp —
Air blast through spindle —
Leveling bolts and blocks —
Remote manual pulse generator —
Convection heat exchanger in control —
Auto power off —
Operation finish lamp —
Rs-232 interface —
Operation manual & electric drawing equipment —
Tool package —
#50 4000Rpm gear spindle —
Suspension operator box —
Coolant jets around spindle —
WWW.HARTFORD.COM.TW | 1615 | HARTFORD SUPER TORNADO