Harness the Unbridled Spirit of

Mazak.

Technology Born and Raised in KentuckyKentucky General Products Brochure

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Design. Innovation. Ingenuity. Your Success.

These are the passions that drive us. The

passions that motivate us. The passions that

fuel our ability to create the machines that

make the world go round.

Nearly 90 years have passed since a young

lathe machinist with a love for design

and an eye on the future discovered that

manufacturing could enrich the daily lives of

anyone – anytime and anywhere. His global

philosophy serves not only as the bedrock

upon which Mazak was founded, but also the

blueprint for our growth and development in

North America.

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Rock SolidFrom the quality of our manufactured products to customer support to technological innovation, our rock solid commitment to manufacturing has allowed us to become a world leader in our field. This achievement is not measured by profit margins or corporate agendas, but by your success and your success alone. For years we have preached the importance of investing and improving productivity to generate profit, and even in the most chaotic business environment of the last 30 years, you have not only survived but also thrived.

Guess what? So have we. Mazak remains a global leader in the manufacture of advanced machine tools because we practice what we preach – not just in terms of our business philosophy or drive for technological innovation, but also our commitment to using our own machines. Mazaks are bred from Mazaks. No exceptions. No compromises. This dedication to using our own products epitomizes our commitment, not only to quality and productivity improvement, but to your success as well.

Kentucky Covers Your Needs The best way to serve a market

is to become immersed in it. While understanding the manufacturing needs of some countries is an exercise in simple research, Mazak knows that the complex intricacies of American manufacturing demand more. It requires an innate understanding of a culture, a history and a people. To truly serve those who depend on our machines for their success, we had to roll up our sleeves and get to work – from the job shops to the large production plants and everything in between. The establishment of the Headquarters campus and advanced manufacturing facility in the United States allowed us to do just that.

Centrally located in Florence, Kentucky, the National Technology Center and Center for Multi-Tasking and Manufacturing Excellence is a place where ideas and innovation are free to soar. Like the Bluegrass State, Mazak thrives on an unbridled spirit that has pushed us beyond conventional boundaries to reach new heights of success as we continue to design and develop advanced, cost-effective solutions specifically tailored to your needs.

Mazak National Technology Center & Center

for Multi-Tasking & Manufacturing Excellence

Mazak North American Headquarters

and Lean Manufacturing Facility

Mazak North American

Service and Support Center

Mazak Progressive LearningKnowledge is power and, at Mazak, we understand that providing the information you need to stay competitive in this challenging global marketplace requires a creative, effective approach to education and training.

That is why we created Mazak Progressive Learning, a unique, phased approach to education that combines hands-on training, web-based instruction and real world examples to empower customers with the keys to unlock their potential. With our tiered learning program, you determine a variety of educational programs and set the pace in classes catered to your specific needs and goals. But since we also understand that not all information is created equal, we have developed a model that incorporates CD, web-based and in-person, hands-on training to ensure the highest levels of understanding and retention at each level.

Training is available for customers of all skill levels, ranging from self-paced workforce development programs to hands-on application and development courses at the Center for Multi-Tasking and Manufacturing Excellence in Florence, Kentucky.

Mazak Progressive Learning also provides: n Introductions to Mazatrol and EIA/ISO Programmingn Web-based training powered by ToolingU at

www.toolingu.com/mazakn CD/DVD-based training ranging from shop basics

to manufacturing essentialsn Strategic partnership learning programs and co-hosted eventsn Advanced manufacturing learning programs and seminarsn Participation in machine tool and multi-tasking user conferences

For more information on Mazak’s National Learning Center and ways that our versatile approach to learning can help you achieve manufacturing excellence, please visit www.mazakusa.com/cmtme.

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North American Parts CenterWith a $60 million parts inventory that includes everything from common wear to major items, Mazak’s North American Parts Center ensures guaranteed availability of parts support for the life of your machine.

The Parts Center supports the whole of Mazak’s North and South American customer base and, with the support of experienced part specialists with access to global inventory, ships 97.5% of all orders within 24 hours of receipt. Customers can also place and review orders for spare parts at parts.mazakcorp.com. The site enables visitors to easily peruse over 46,000 unique part numbers, view past orders and track the shipping progress of current orders. Rebuilt spindle units and automatic tool changers are also in stock to minimize downtime.

Parts inquiries and orders may also be made via email at pparts@mazakcorp.com, telephone at (888) 462-9251 or fax at (859) 342-1350. For spindle repairs or rebuild inquiries, please contact Rick Smith at (859) 342-1811.

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Customized Parts Order Processing System

at North American Parts Center

Vertical Center NEXUS | New Generation World-Class Vertical Machining Centers 6

Vertical Center NEXUSBuilt with more reliability and productivity-enhancing features, the NEXUS Vertical Machining Centers are high performance 3-axis solutions that deliver exceptionally high positioning accuracy and repeatability for high speed or heavy torque machining applications.

Mazak 5th Axis Tablen 440 lb. capacityn Up to 637 ft-lbs. clamp torquen ±360º rotation, ±120º tiltn Resolution of 0.00001 degreen Air-hydraulic clamping booster for the highest

positioning and braking torque in the industryn Maximum part diameter 21"

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410A-II 410A-II HS 410B-II 510C-II 510C-II HS 510C/50-II

Table Size 35.43" x 16.14" 43.31" x 16.14" 51.18" x 21.65"

Spindle 12,000rpm, 25hp, #40 18,000rpm, 50hp, #40 12,000rpm, 25hp, #40 12,000rpm, 25hp, #40 18,000rpm, 50hp, #40 6,000rpm, 30hp, #50

Tool Capacity 30 30 30, 48* 30 24

X, Y, Z Travel 22.05" x 16.14" x 20.08" 30.00" x 16.14" x 20.08" 41.34" x 20.08" x 20.08" 41.38" x 20.08" x 23.03"*Optional

700D/40-II 700D/40-II HS 700D/50-II 700E/40-II 700E/40-II HS 700E/50-II

Table Size 68.50" x 27.56" 80.0" x 27.5"

Spindle 12,000rpm, 25hp, #40 18,000rpm, 50hp, #40 6,000rpm, 30hp, #50 12,000rpm, 25hp, #40 18,000rpm, 50hp, #40 6,000rpm, 30hp, #50

Tool Capacity 30, 48* 24, 40* 30, 40* 24, 40*

X, Y, Z Travel 60.24" x 27.56" x 25.59" 80.0" x 27.56" x 28.35"*Optional

For more details, please visit www.mazakusa.com

410A-II 410A-II HS 510C-II410B-II

700D/40-II 700E/50-II

510C-II HS

Quick Turn NEXUS | New Generation World-Class CNC Turning Centers 8

Quick Turn NEXUS The QTN Series brings together advanced technology, productivity and value to deliver versatile, high performance machining in a compact footprint. Equipped with Intelligent Machine Functions and innovative technology, each turning center provides uncompromised performance and is ideal for small and large shops alike.

n High reliabilityn High productivityn Versatile multi-tasking performance can be

achieved through the use of the milling turret, Y-axis and second spindle

9 For more details, please visit www.mazakusa.com

200-II 250-II 300-II 350-II 400-II 450-II

Main Chuck 8" 10" 10" 12" 15" 15" - 21"*

Max. Bar Size 2.56" 3.0" 3.0" 4.0" 5.2" Spindle Bore 7.2" Spindle Bore

Bed Length 20" or 40" 20”, 40" or 60" 25" or 49" 25", 49", 60" or 80" 40" or 80" 40" ,80" or 120"

Milling Turret 200-II M, 20" Bed 250-II M 300-II M 350-II M 400-II M 450-II M

Y-axis 200-II MY, 20" Bed 250-II MY N/A 350-II MY, 25" Bed N/A450-II MY, 40" or 80"

Bed

Second Spindle200-II MS, 6" Chuck,

20" Bed250-II MY, 6" Chuck,

20" BedN/A 350-II MS N/A N/A

Milling Turret & Second Spindle

200-II MSY, 6" Chuck, 20" Bed

250-II MSY, 6" Chuck, 20" Bed

N/A 350-II MSY, 25" Bed N/A N/A

*Optional

200-II 250-II 300-II 350-II 400-II 450-II

CNC programmable tailstock reduces setup and processing timeConversational or EIA programs through

64-bit CPU processor for precise control

Workpieces are automatically transferred

to the second spindle

Vertical Traveling Column Machining Centers 10

Vertical Traveling Column Machining CentersAvailable in five models to meet the needs of any shop, Mazak’s VTCs are designed with a full traveling column and fixed working table that can be partitioned into two distinct areas to deliver highly versatile machining operation for parts of all shapes and sizes.

Fixed table provides capability for long and/or heavy parts

Center partition for versatile table use

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VTC-200C VTC-250D/50 VTC-200G VTC-300C VTC-830/30SR VTC-830/30SR HS

Table Size 78.74" x 20.08" 82.68" x 250" 154.3" x 20.1" 78.74" x 30.0" 137.8" x 32.28"

Spindle 12,000rpm, 25hp, #40 6,000rpm, 30hp, #50 12,000rpm, 25hp, #40 12,000rpm, 25hp, #40 12,000rpm or 18,000rpm, #40, 110º B-axis

Tool Capacity 24, 48* 24 24, 48* 24 30, 48*

X, Y, Z Travel 65.35" x 20.08" x 20.08" 69.3" x 25.0" x 25.9" 144.0" x 20.08" x 20.08" 65.35" x 30.0" x 26.0" 118.1" x 31.5" x 28.3"*Optional

For more details, please visit www.mazakusa.com

New Product

VTC-800/30SR Vertical Machining CenterThe new VTC-800/30SR offers highly versatile machining operation with a unique swing milling spindle, full traveling column and fixed table design. Ideal for aerospace and energy applications, the machining center provides unsurpassed machining stability and is equipped with a 40 taper, 110º B-axis spindle that ensures high speed, high accuracy positioning over extended periods of operation. With a 4th and 5th axis, the VTC-800/30SR also offers 4 and 5-axis machining capabilities.

VTC-800/30SR

Table Size 137.8" x 32.3"

Max. Table Load 5512 lbs

Spindle 12,000 or 18,000 rpm/47 hp

Torque 70.4 ft-lbs

X, Y, Z Travel 118.1" x 31.5" x 28.3"

Tool Capacity 30 (48 optional)

ATC 1.5

VTC-200C VTC-250D/50 VTC-200G VTC-300C

VTC-800/30SR

HYPER QUADREXThe HYPER QUADREX series is Mazak’s next generation multi-turret turning center. Designed for a wide variety of applications, including chucked workpieces and large diameter bar work, the series excels at unattended operation and uses the main spindle, and the upper turret, which performs both milling and turning, combined with the lower turning turret to realize high productivity for lots of all sizes.

400 450

Main Chuck 12" 18" - 21"*

Spindle Bore Diameter 5.2" 7.2"

Bed Length 40" or 80" 40" or 80"

Milling Turret 400-II M 450-II M

Y-axis 400-II MY 450-II MY*Optional

HYPER QUADREX | New Generation 2-Turret CNC Turning Centers 12

HQR-450

Optional rear chuck

capability provides support

for long, heavy components

Automation SolutionsThe efficient and effective implementation of automation provides a significant competitive advantage. That is why we developed Mazak Automation Systems – total automation solutions engineered from the ground up for you. Our comprehensive, single source approach brings together an unmatched level of resources and focuses them on your unique operations, streamlining and simplifying your automation processes.

13 For more details, please visit www.mazakusa.com

With installations of all shapes and sizes throughout North America, Mazak has the experience to envision, design and implement a system that will significantly impact your bottom line. Custom tailored solutions include the integration of a broad variety of diverse components, including material handling equipment, automation equipment, peripheral operations, part inspection and measurement solutions. Mazak experts will also conduct time studies to determine effects on productivity, and provide custom demos to ensure that your new system will perform as expected.

If your application does not require a customized system, standardized, simple automation solutions such as barfeeders and Mazak’s gantry loaders immediately increase spindle utilization.

QTN-250-II M with Gantry GL150F

QTN-200 and VCN-410A with barfeeder and robot

QTN-250-II M with barfeeder

VCN-510C-II with robot

Mazak brings technology solutions closer to North American manufacturers with a network of eight Regional Technology Centers that guide you to market leading manufacturing strategies.

Each location grants full access to advanced multi-tasking and 5-axis machines, training courses, application assistance, parts support and leading-edge networking and manufacturing technologies that allow customers to not only gain the tools necessary to achieve lean, efficient manufacturing operations, but also develop new solutions for unique challenges.

Mazak’s Technology Centers are strategically located for each customer’s success:

Mazak National Technology Center and Center for Multi-Tasking and Manufacturing Excellence Centrally located in Florence, Kentucky, this facility functions as the hub of the Technology Center network for North America, providing industry-specific solutions for our customers.

Technology Centers

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For more information on ways your workforce can expand its expertise in machine operation, please visit www.mazakusa.com or contact your local Mazak expert.

Mazak Southeast Headquarters and Technology Center Located just outside Atlanta, this facility focuses on transportation and automotive components manufacturing.

Mazak Northeast Headquarters and Technology CenterLocated near Hartford, Connecticut, the 19,000 sq. ft. facility provides application support for the aerospace, medical, electronics and diversified contract manufacturing industries.

Mazak Southwest Headquarters and Energy Services Technology CenterLocated in Houston, this facility is home to our leading application experts, who offer unmatched knowledge and experience for energy industry manufacturing needs.

Mazak Western Headquarters and Aerospace Technology CenterLocated near Los Angeles, this facility works to continuously improve your machining processes while providing application support for the aerospace industry.

Mazak Midwest Headquarters and Technology CenterThe Chicagoland facility provides support for general manufacturing, construction, automotive and die and mold industries.

Mazak Mexico Technology CenterDedicated in May 2002, the Mazak Mexico Technology Center brings advanced solutions and a full range of training and technical assistance to the Mexican manufacturing community.

Mazak Canada Technology Centre The Canada Technology Centre is a state-of-the-art facility for process applications, turnkey systems and engineering solutions.

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MAZAK NAtioNAl techNology ceNter & ceNter for Multi-tAsKiNg ANd MANufActuriNg excelleNce8025 Production Drive, Florence, KY 41042 Tel: (859) 342-1700 Fax: (859) 342-1865

MAZAK southeAst techNology ceNter1075 Northbrook Parkway, Suwanee, GA 30024Tel: (678) 985-4800 Fax: (678) 985-4801

MAZAK NortheAst techNology ceNter700 Old County Circle, Windsor Locks, CT 06096Tel: (860) 292-4400 Fax: (860) 654-0752

MAZAK southwest techNology ceNter (Energy focus)770 North Belt East, Houston, TX 77060Tel: (281) 931-7770 Fax: (281) 931-6191

MAZAK westerN techNology ceNter (Aerospace Focus)1333 West 190th Street, Gardena, CA 90248Tel: (310) 327-7172 Fax: (310) 538-4087

MAZAK Midwest techNology ceNter300 East Commerce Drive, Schaumburg, IL 60173Tel: (847) 885-8311 Fax: (847) 885-9565

MAZAK corporAtioN cANAdA heAquArters ANd techNology ceNtre50 Commerce Court, Cambridge, Ontario N3C 4P7Tel: (800) 668-5449

MAZAK Mexico s.A. de c.V.Calle Spectrum No. 100 Parque Industrial FINSA MonterreyApodaca, Nuevo Leon C.P., Mexico 66600Tel: +52-818-221-0910 Fax: +52-818-221-0919

MAZAK corporAtioN8025 Production Drive, Florence, KY 41042 Tel: (859) 342-1700 Fax: (859) 342-1865

www.mazakusa.com