harbour & terminal issue 4 journal - damen group · ship portfolio: the right vessel for the...
TRANSCRIPT
SEACONTRACTORS: FLEXIBILITY
THE KEY FOR FUTURE SUCCESS page 2
SAAM SMIT TOWAGE
DELIVERY OF ANOTHER DAMEN TUG TO TAKE ON CHALLENGING ATLANTIC WATERSSST will take delivery of an ASD Tug
2913, giving the company an 11-strong
fleet of Damen vessels.
Project Management Van Andel PR Support Editors Damen Communications Department, Van Andel PR Support Texts Matt Johnson, Helen Hill, Tom Scott Design & Art Direction Damen Communications Department Photography Damen Communications Department, Van der Kloet, Seacontractors, Fratelli Neri, Port Fleet 99, Master Divers, Svitzer, JSC Vostochny Port, Damen Song Cam Shipyard, Multraship Towage & Salvage, BINCO, South African Navy, P&O Repasa, Saam Smit Towage Printing Tuijtel Damen Shipyards Group, Avelingen-West 20, 4202 MS Gorinchem, the Netherlands, www.damen.com, [email protected] All rights reserved, Copyright Damen Shipyards Group
SOUTH AFRICAN NAVY:
POWERFUL NEW ATD TUGS
ASD TUG 3010 ICE JOINS
JSC VOSTOCHNY PORT
SVITZER: NEW TUGS BAHAMAS
AND DOMINICAN REPUBLIC page 8
page 10page 21
page 16
DAMEN HARBOUR & TERMINAL JOURNALDamen products, markets and
developments from our business
partners’ perspective.
IN THIS ISSUE: FRATELLI NERI: LUISA NERI DEMONSTRATES HER VERSATILITY P4 | PORT FLEET 99: MANOEUVRING IN RESTRICTED WATERWAYS P6 | MASTER DIVERS: SOUTH ASIA’S ONE-STOP-SHOP FOR ALL THINGS MARITIME P7 | DAMEN SONG CAM SHIPYARD: PRODUCING 30 TOP QUALITY VESSELS ANNUALLY JUST TWO YEARS AFTER OPENING P12 | SAUDI ARABIA’S BINCO INVESTS FOR THE NEW MILLENNIUM P14 | NEW STAN LAUNCH SERIES: JUST TURN THE KEY AND GO! P20 | NEWS P22 | DAMEN’S SHIP PORTFOLIO: THE RIGHT VESSEL FOR THE RIGHT JOB P24
P&O REPASA
EXPANSION IN WEST AFRICAP&O Repasa is a new company, but one
with roots that go back a long way.
page 18
ISSUE 4 SUMMER 2016
HARBOUR & TERMINALJOURNAL
SEACONTRACTORS
FLEXIBILITY THE KEY FOR FUTURE SUCCESS
Xander Schanssema
Executive Director, Seacontractors
Compared to a number of its competitors that can trace their origins back a century or more, Seacontractors is
very much a new arrival to the world of the offshore services. Yet, in the 10 years since it was founded by
entrepreneur and Executive Director Xander Schanssema, Seacontractors has become a respected services
provider in a number of sectors around the world.
The company’s activities are currently focused on three key areas; offshore energy,
maritime infrastructure and towage/salvage, and ship handling services, but that mix
is constantly under review and evolving. “One thing that we are seeing happening
due to the challenging conditions in the industry is that our energy division is
becoming smaller while our maritime infrastructure section is growing. We expect
the civil section to become one of our main business in the future, especially with the
growing offshore wind farm business in Zeeland”, says Mr Schanssema referring to
the region of the Netherlands where Seacontractors is based.
In addition to the business areas based on its large fleet of modern offshore vessels,
Seacontractors is also active in ship management, offshore brokerage, salvage/
wreck removal, terminals and ship management, serving a wide and expanding
international client portfolio. Recent projects in this area include working with Van
Oord on a project for KNPC in Kuwait and a long-term deal in Australia. “It is really
exceptional at times like these to agree long-term agreements. Normally we work on
short-term projects, which makes it essential to be able to adapt quickly and switch
between jobs,” Mr Schanssema continued.
Evolving to survive and prosper
In order to achieve that ability to adapt quickly, Seacontractors has built a fleet of
vessels that are inherently multifunctional, allowing them to pro-actively react to the
changing demands of the oil & gas and renewables industries. This has helped the
company to keep pace with developments in what has been a dramatic 10 years for
everyone involved in the maritime sector. Even though the industry is facing harsh
economic conditions at the moment, Mr Schanssema believes the future is promising.
That commitment to versatility extends to where Seacontractors operates, as well
as how it operates. A recent refocus has resulted in five geographical regions being
identified as offering the most potential. As well as Northwest Europe, where it has
around ships active on various contracts, Seacontractors’ vessels can also be found
in the Middle East, the Caspian Sea and South America. The most recent addition is
Africa, where the company has opened a branch office in Nigeria.
“We have the ability to change regions depending on the workforce and projects,”
Mr Schanssema explains. “For example, even though the oil & gas industry is at its
2
worst, we have still opened an office in the Middle East. We plan to expand our civil
construction activities there based on the quality of our service and certificates.”
One of the vessels operating in the Arabian Gulf is the Damen Shoalbuster 3209
Sea India. The shallow draught, multifunction Shoalbuster 3209 with its large aft deck
is ideal for mixed assignments.
The vessel, named Sea India, has a draught of just 3.3 metres yet 48 tonnes of
bollard pull. She is also the first in her class to be fitted with FiFi-1 fire-fighting
capability. At the same time that this order was placed, Seacontractors also signed
up for two Stan Tugs 3011, the first of their class to be built. With 70 tonnes of
bollard pull together with fire-fighting and anchor handling capabilities, for Mr
Schanssema these represented a milestone in Seacontractors’ fleet expansion
strategy, offering the potential to increase the company’s offshore oil & gas as
well as terminal services capabilities. “What drew us to the new Stan Tug 3011
was the broader design, making it compact yet with plenty of deck space,” he
commented, “and we also knew that we could rely on Damen for our demanding list
of customisations.”
Named Atlantis and Dian Kingdom, the two tugs were delivered in June 2015 with
custom features including a changed deck layout and an extension of 1 metre to the
aft deck to create an open stern with roller. “We’ve put a lot of thought into these
vessels,” Mr Schanssema said, “ensuring that they meet the tough requirements set
by our clients, particularly in the Middle East. Damen has done a great job for us in
developing these customised designs and the end result is worth it.”
Seacontractors now operates a total of seventeen vessels, but Mr Schanssema still
sees room for growth. “These workboats are a great addition to the existing fleet,
enabling us to pursue our ambitions and satisfy the specific needs of the maritime
industry by offering specialised services,” he said.
Eight vessels in total were added in 2015, the other six being so called B-type
vessels. Together these acquisitions strengthen the company’s operational synergies
as well as its position in the international market. It is this ability to adapt quickly as
new sectors gain strength while others mature that puts Seacontractors in a strong
position to benefit, whatever the future may hold.
Xander Schanssema
Executive Director, Seacontractors
“Damen has done a great job for us in developing these customised designs and the end result is worth it.”
3
THE LUISA NERI DEMONSTRATES HER VERSATILITY
GETTING TO THE HEART OF THE MATTER
Headquartered in Livorno on the Italian west coast, Fratelli Neri has more than 100 years of experience in the
towage and salvage sectors. With more than 30 vessels in the fleet, the company is committed to consolidating
international activities in maritime-related services that include oil pollution response and offshore oil terminal
assistance, in addition to harbour towage operations. Part of the Neri Group, the company is a fifth generation
family-owned business. Here, Fratelli Neri President Piero Neri talks about the company’s newest member of the
fleet: the Luisa Neri, a Damen ASD Tug 3212.
At the beginning of 2016, Fratelli Neri took delivery
of the Luisa Neri: since the acquisition, the company
has mobilised the new vessel for harbour escort duties
in her home port of Livorno. “Towage activity is very
intense here. The Luisa Neri assists various types of
ships including large oil tankers,” begins Mr Neri.
“With its tight turns, Livorno is renowned for being
a challenging harbour to operate in – but this tug
can handle that. The captain and crew are extremely
satisfied with the outcome in terms of performance and
manoeuvrability, but also the standard of construction
and painting.”
Offshore flexibility
Fratelli Neri’s scope of business extends beyond the
harbour walls of Livorno, however. More than half the
company’s fleet is active elsewhere – in operations
worldwide as well as other ports on Italy’s west coast.
“The Neri Group also has offshore operations – for
which the Luisa Neri is extremely capable of working
in. She has excellent seakeeping characteristics: the
shape of the hull and raised forecastle deck facilitates
operations in exposed offshore waters,” he says.
“Therefore we have the flexibility to use her in both
harbour and offshore situations.”
Safe and dependable towing
The Luisa Neri uses Damen’s ASD Tug 3212 design.
With more than 40 sold since its introduction into
the portfolio, this is a vessel renowned for its power,
stability and safe working environment. To top all
that, the vessel is also installed with a Damen render-
recovery winch.
“The winch is the heart of a tug. In terms of reliability
and flexibility, this render-recovery winch is a very
important piece of equipment because it reduces the
chance of the towing line breaking. This makes offshore
towing and escorting activities much safer,” explains
Mr Neri. “The captain of the Luisa Neri is extremely
satisfied when towing under escort mode. In the
towage sector it is important to always have the best
possible equipment. The winch is one an example of
this. At the moment, this is maybe the only such winch
in Mediterranean waters – it is an important milestone
for us.”
Investment in innovations
Incorporating technical innovations into its fleet has
always been a key factor in the company’s strategy:
“We are always very keen and ready to accept new
developments,” continues Mr Neri. “In terms of both
service offered to our clients and for our personnel
on board, innovations have always been important.
Advances in propulsion systems – azimuth drives, for
example – and ship’s automation systems have brought
safer and more comfortable working conditions to
our personnel. The future will see further important
changes that are driven by environmental issues and
sustainable resources. We will keep investing in new
technologies to increase the expertise inside our
company.”
4
Piero Neri
President,Fratelli Neri A CLOSER LOOK AT DAMEN’S RENDER-RECOVERY WINCH
During offshore escorting and towage activities, a tug captain needs equipment he
can count on. When the wind is howling and the waves are pounding, one potential
worst case scenario is breakage of the towing line. Damen’s render-recovery winch,
like the one installed on the Luisa Neri, goes a long way in reducing to chances of this
situation occurring.
The winch works by preventing the high peak loads that can occur in the towing wire in
rough conditions. This is accomplished by rendering speeds of up to 100 m/min with a
line force of 100 tonnes and recovery speeds up to 50 m/min with a line force of 60
tonnes.
“The Damen Marine Components (DMC) render-recovery winch outperforms its
competitors by far – it really is unique in the industry,” says Damen Senior Design &
Proposal Engineer Tugs Mr Erik van Schaik. “With various operating modes used to
control either the distance or the forces acting between tug and the vessel it is
assisting, tug captains have an outstanding degree of flexibility. Choices can be made
depending on the weather, the sea conditions and the work involved.”
The system is proven: “We have successfully tested the render-recovery winch in 3
metre significant wave heights with 6 second wave periods.”
PERFORMANCE WHEN YOU NEED IT
Recovering
Line Speed100 50
60
100
0
Max.Speed
Max.Speed Line Force (t)
Max. Force
Set Force
Set Force
Max. Force
Rendering
OPERATING PRINCIPLE RENDER RECOVERY WINCH
5
MANOEUVRING IN RESTRICTED WATERWAYS FINDING THE RIGHT TUG FOR THE JOB
For many years, Port Fleet 99 was
the only provider of towage, mooring
and associated services in the Varna
region. In 2003 two smaller towage
companies, each with three tugs, became
competitors of Port Fleet 99. Today the
company operates ten tugs along with
a 100 tonne floating crane for cargo
handling, and employs around 150
people across the business.
The current fleet is quite diverse. Three
of the tugs were built in Singapore and
deliver 2,400 bhp of power and 30
tonnes of bollard pull. The remainder
were built in Russia and have either 1,200
or 1,600 bhp of power output and 17 to
18 tonnes of bollard pull. While they are
up to 40 years old, the Russian vessels
are in good condition, thanks in part to
the large quantity of spare parts held by
Port Fleet 99, a legacy from the days of
central planning.
Challenges….
The age and composition of the current
fleet does however bring challenges. The
Varna region is a busy one for maritime
traffic with the port an important transport
hub for imports and exports in and out
of the country, and the nearby shipyards
are doing well with vessel owners from
across the Black and Mediterranean
Seas attracted by keen pricing and good
quality. Mr Stefan Staykov of Port Fleet
99 picks up the story.
“The problem here in Varna is one of
space. The waters within the port are
very restricted and the docks are very
narrow, making manoeuvring difficult.
Our existing tugs are up to 30 metres in
length, with controllable-pitch propellers
in nozzles capable of a maximum angle
of turn of just 30 degrees. What we really
need are tugs that are compact and
manoeuvrable, yet powerful."
Some of the docks are also quite shallow,
and the tugs at full power can stir up
a lot of silt. “The filters for the engine
cooling inlets can quickly get clogged up,
with a negative impact on performance
and efficiency.”
The solution that Port Fleet 99 chose
was the purchase of a Damen Stan Tug
1907. This popular harbour tug is just
19.5 metres in length, but delivers 28
tonnes of bollard pull. Twin Caterpillar
C32 diesels deliver 2,000 bhp at 1,800
rpm and the nozzles ensure excellent
manoeuvrability with 45 degrees of
turn. The closed cooling water system
for both the main and auxiliary engines
ensures that silting up and subsequent
overheating is not a problem.
“The design is just perfect for our
requirements,” continues Mr Staykov,
“and of course the quality is excellent.
When the Alexandra, as the Stan
Tug 1907 will be called, arrives it will
be far more manoeuvrable than its
predecessors. Also many of the vessels
that call here are quite small and have
low freeboards. This means that the
larger tugs can sometimes end up
pushing on the railings rather than the
hulls and, as you can imagine, their
captains and crews do not appreciate
that! The entrance to the port is also
narrow and often congested, which
makes the Stan Tug 1907 even
more attractive. We have also found
Damen an easy company to deal
with. Its representatives made a very
good impression from the outset. In
negotiations they came across as
thorough and principled, and since then
Damen has become a trusted partner.”
…and opportunities
Mr Staykov is looking forward to the
arrival of the Alexandra. “I think she
will make a big impression on the users
of the port. A lot of people will get
to see just how good she is, and that
will encourage demand for towage
capabilities of this type and quality.”
The future holds out the prospect of even
more demand for Port Fleet 99’s services,
with the government planning a large-
scale modernisation of the Port of Varna,
including a new deepwater container
terminal and a new grain terminal. “It will
bring agricultural export business back
to Bulgaria and Varna that had moved to
more efficient ports outside our borders,”
he explains. With the government keen
to accelerate the development plans, this
should provide a welcome boost for the
ambitions of Port Fleet 99, as well as for
the Varna region and Bulgaria itself, in
the years ahead.
Port Fleet 99 is based in the Port of Varna, on the
Bulgarian Black Sea coast. Varna is Bulgaria’s largest
coastal city and seaside resort, the headquarters of the
Bulgarian Navy and a major tourist centre. As well as the
port itself, there are also a number of shipyards in the
region. The company began in 1969 as a department of
the port, but in 1999 was spun off as a separate business
providing towage services to vessels leaving and entering
the harbour. In 2002 the company was purchased by PFS
Ltd Sofia, a Bulgarian maritime company.
Stefan Staykov
Marketing & Contracting Deputy Manager, Port Fleet 99
6
SOUTH ASIA’S ONE-STOP-SHOP FOR ALL THINGS MARITIME
Stefan Staykov
Marketing & Contracting Deputy Manager, Port Fleet 99
Ariyaseela Wickramanayake
Chairman,Master Divers
Nearly 40 years on, Master Divers has grown to become
the leading provider of all types of marine services not
only in Sri Lanka, where it has been the prime mover in
making the country independent in delivering marine
services, but also across the wider region. 2015 sees it
as one of the top five full service providers in the world,
committed to delivering the support that its customers
require, wherever it is needed.
In addition to its original diving services, the company
has gained extensive experience and expertise in
marine engineering, ship maintenance, harbour
contracting and salvage. This rise to prominence has
come through both organic growth and acquisitions
such as that of the highly respected W.A.Tucker; a move
that established it as Sri Lanka’s pioneering underwater
project specialist.
The clients of Master Divers include many shipping
agencies and owners, but it also works with other
providers of marine infrastructure such as the Port of
Dammam, in Saudi Arabia, which operates the world’s
longest container terminal. Over the years, Master
Divers has engaged in many other offshore and
harbour-based marine projects and maritime
construction work elsewhere, including in countries
such as Thailand, the Maldives, India and Singapore.
One of the many ways that the company stands out
from its competition is the quality of its equipment and
the fact that it is the only such organisation in South
Asia to operate its own fleet, made up of 15 vessels
including eight tugboats, three barges and a 128 metre
container vessel. A number of the tugs have been built
by Damen and purchased through Damen Trading, the
brokerage arm of the group. Indeed, Master Divers was
the first customer for Damen Trading in Asia back in
1982 and the relationship has continued to this day with
all the vessels bought from Damen still in operation and
maintained to the highest standards.
“They are very hardy, and good for another 20 or 30
years,” says founder and Chairman Mr Wickramanayake.
“We have been partners with Damen for a long time now
and we are very pleased with them and their vessels.”
The Master Divers fleet and their crews can certainly
expect a busy future. The company has global
ambitions in its quest to be wherever its customers
need it, while at the same time it continues to be a
powerful force for ensuring that Sri Lanka continues to
maximise the opportunities resulting from its strategic
location. As well as being involved in the expansion of
the port of the capital Columbo, Master Divers is also
investing $100 million in a ship repair yard and logistics/
transshipment hub in Hambantota, in the south of the
island. This city has been designated as the site for a
new international port to supplement Columbo’s
capabilities.
With regional hubs Singapore and Dubai becoming
increasingly congested, Mr Wickramanayake sees
shipping companies looking for alternative ports able
to meet all their requirements at a single point, and Sri
Lanka is superbly positioned to fulfil that need. With its
commitment to quality, technical capabilities and
developing and maintaining a skilled local workforce,
Master Divers may well be a critical player in bringing
that about in the years to come.
Sri Lanka is located on one of the great strategic shipping lanes of the world. Positioned on the key shipping
route between the Malacca Straits and the Suez Canal, an estimated 36,000 ships pass its coastline each year.
It was in this fortunate position that Master Divers was founded in 1978 by Mr Ariyaseela Wickramanayake.
Starting out as an underwater project specialist in a marine services sector then dominated by companies
from overseas, it stood out as the only operation 100% owned by Sri Lankans and training and employing
only local talent.
7
SVITZER WELCOMES ARRIVAL OF NEW TUGS IN THE BAHAMAS AND DOMINICAN REPUBLIC
Svitzer and Damen started to work more closely together in 2007 when the Maersk Group towage
specialist acquired Adsteam in Australia, which was the largest harbour, terminal and offshore towage
operator in the country. Until that time Svitzer, which boasts a fleet of some 430 vessels, had largely
preferred to focus on building its own designs.
Marinus Lorwa, Chief Operating Officer of Svitzer Caribbean, comments: “Adsteam
was really when we were first introduced to Damen designs. We had been used to
building our own vessel designs, but I think we became more open to working with
specialist shipyards.”
“Our relationship has developed a lot over the years and we are still working on
strengthening it,” adds Kristian Brauner, Svitzer Chief Technical Officer.
Approximately 15% of the fleet is made up of Damen vessels, a mix of newbuild
and second-hand vessels. “Svitzer generates its ‘baseline’ fleet with many vessels
under construction worldwide, but working with Damen enables us to react to
opportunities in the market, and helps us cope with demand.”
“Damen is very qualified to make vessels that fit into our operation. This gives us
business opportunities and means we can move at short notice. Therefore, we
regularly review Damen’s building programme and see if its assets will create a
business opportunity for us.”
Total Cost of Ownership
He outlines why Svitzer chooses Damen vessels. “I think for us it is the quality of the
build. They have a good track record and have powerful tugs, which is necessary as
the demand on bollard pull requirements continually increases as vessels get even
bigger. But at the same time, Damen has rather compact vessels, which can operate
in confined areas.”
However, Total Cost of Ownership is the overriding factor when it comes to making
new investments for the Group. “Damen doesn’t just consider the vessel until it is
sold, it knows that the vessels must run efficiently for the next 30 years. They don’t
aim to build the asset as cheap as possible and then once it is sold wash their hands
of it. Svitzer too, is always looking to improve the total lifetime costs – from the
cradle to the grave. This is very important for us.”
These considerations played a role in the latest Damen acquisitions – an ASD Tug
2310 and ASD Tug 2411, which entered service in the Bahamas last year. These two
tugs also represent the first direct orders from Svitzer USA in Miami.
Mr Lorwa explains: “In the Bahamas we had an agreement with the Grand Bahama
Port Authority that we should deliver a new 65 tonnes tug and a smaller 45 tonnes
bollard pull vessel for assisting in its drydock. And we needed a solution rather
quickly. Jan van Hogerwou, Damen’s Manager North America, promised that he
could get two suitable vessels and he kept his word!”
The ASD Tug 2310 named Svitzer Yuma and the ASD Tug 2411 Svitzer Freeport were
delivered at the same time in August 2015.
“As soon as they arrived the locals were raving about the tugs. Our original vessel
was quite large at 30 metres but the ASD Tug 2411 Svitzer Freeport is only 24
metres, so it is a very compact harbour tug but still powerful and manoeuvrable -
exactly what the pilots want!
Marinus Lorwa
Chief Operating Officer – Americas Region, Svitzer
Kristian Brauner
Chief Technical Officer,Svitzer
8
“Her little sister too, has been an enormous success. The ASD Tug 2310 is
primarily used for assisting in the Grand Bahama Shipyard’s Freeport drydock.”
Damen also came up with a very good solution for this vessel, stresses Mr
Lorwa. “We needed modifications to the propulsion system so when she
was idle she made as little wash as possible. Damen made this happen and
fitted the new system before delivery.”
“The Bahamas vessels are not standard – we continually drive to improve
our operational performance by looking at the TCO and seeing where
we can improve in the building process. I can’t reveal everything, but to
give an example, we fit offline filtration units to keep reliability up and a
lot of redundant equipment. Reliability is key and that’s why we work with
Damen,” emphasises Mr Brauner.
“For me as a Chief Operating Officer, it is important that a shipyard takes
good care of its customers and this continues after the sale”, Mr Lorwa
says. “There is always someone you can call if you have a question. I have
worked with several yards and this is not always the case.”
Familiarisation training was carried out in the Bahamas. “There are always
little start-up issues of course but Damen was outstanding, nothing was too
much trouble. For example, our crew is used to US mountings and there
was some difficultly changing some light fittings but the Damen technicians
showed them how it was done. They gladly helped us.”
Cheaper operational costs
Svitzer now has six tugs in the Bahamas and the company can make a good
comparison with its existing vessels, he says. “The Damen vessels are more
cost effective in operational costs in all kinds of ways. They have realised a
significant reduction.”
This then triggered the Danish company to order four more tugs. As part
of an ongoing vessel renewal programme, Svitzer needed tugs for the
Dominican Republic where it serves eight ports with an 18-strong fleet in a
joint venture with Remolcadores Dominicanos.
Tractor Tugs for Dominican Republic
The four, 65 tonnes bollard pull ATD Tugs 2412 are being built at Damen
Song Cam Shipyard in Vietnam and because Damen builds for stock, the
first two can be delivered just a month after they were ordered.
“This is a fantastic buy. We wanted Tractor Tugs because they have to work
under the huge flares of the container vessels, which are getting even
larger. With other tugs there is always a risk of damage to the mast. With
the ATD Tugs we are working from the aft deck. They are much better for
container terminals.”
The first two - Svitzer Maimon and Svitzer Beata - will arrive in the
Dominican Republic in May 2016. Where they will be deployed at the
Caucedo container terminal. And because of strong growth, it is not
certain whether the next two will be sent straight there or to another
contract in Europe.
Svitzer Americas is very positive about the future, Mr Lorwa stresses. “We
are constantly looking at new projects. I think we have positioned ourselves
pretty well and have 12 tugs under construction presently. This is all
about growth. Rather than dwell on the oil crisis, people here are very
enthusiastic and positive. And they keep on winning new projects!”Marinus Lorwa
Chief Operating Officer – Americas Region, Svitzer
9
ASD TUG 3010 ICE JOINS JSC VOSTOCHNY PORT TO SUPPORT FUTURE EXPANSION PLANS
JSC Vostochny Port invested in a Damen ASD Tug 3010
ICE this time, adding to a Damen ASD Tug 2810 ICE,
which joined the fleet in late 2012. The latest addition
to the fleet – named Ural - is the most powerful tug in
the fleet, with 60 tonnes bollard pull. Named ‘The best
stevedore company in Russia' in 2015, JSC Vostochny
Port mainly handles coal mined in the Kuzbass region.
Last year 98% of the coal was exported, while the
volume of coastal coal amounted to 2%.
JSC Vostochny Port includes two handling complexes. Established in 1978, the first
complex is the only one in the Primorsky region with a conveyor system and rail wagon
discharge station. It is almost fully automated and has a handling capacity of 14.2
million tonnes per year.
Several vessels of 150,000 dwt can be simultaneously loaded at the jetty of the coal
complex. It also has four warehouses with a 600,000 tonnes capacity each and they can
store up to 30 coal grades at the same time.
The second facility is the Universal Handling Complex and it specialises in clamshell coal
transhipment and has a production capacity of 3 million tonnes per year.
The Universal handling facility has 13 gantry cranes and three loading bridges. Loading
is performed at four berths at a quay of almost 800 metres total length and it can
receive vessels of 70,000 tonnes dwt. It has storage capacity of 250,000 tonnes
10
Investment programme
Over the last few years the port has embarked on a major investment programme. In
2012, JSC Vostochny Port started the construction of the third stage of the coal-
handling complex.
On completion, this will include the construction of a berth with two shiploaders, a rail-
wagon discharge station, four additional coal warehouses, which will provide a storage
for about 800,000 tonnes of coal, and these will be equipped with two stackers and four
reclaimers. Upon completion of the new coal complex in 2020, annual transhipment
volumes are expected to reach 39 million tonnes.
2015 saw another successful year and the Russian port managed to maintain its position
as the largest coal port in the country and even to surpass a strong performance in 2014.
Last year JSC Vostochny Port handled nearly 22.8 million tonnes of coal products and
this was almost one million tonnes up on 2014 levels.
High performance
JSC Vostochny Port Managing Director, Mr Anatoliy Lazarev comments: “It became
possible to achieve such high performance figures due to a number of measures
adopted in 2015. The purchase of new handling equipment, key changes in cargo
logistics and several competent management solutions contributed to the perfect
result and enabled us to maintain our status as the largest national coal terminal.”
He adds that the port company became interested in Damen, ‘as the leader of the
shipbuilding industry’, some 15 years ago. And the first contract for the construction of
a tug was concluded in 2011 when the shareholders decided to invest in the
modernisation of JSC Vostochny Port’s fleet.
Price-quality ratio
“JSC Vostochny Port works with the best. And Damen combines the best price-quality
ratio and rather fast building terms, has a shipyard in China that means a shorter stretch
for us, and uses innovative technologies for tug building, which takes into account all
the global trends in the shipbuilding industry.”
Ural is a powerful ice-class tug, which is suitable for the harshest Arctic climate.
Mr Lazarev adds: “Although our bay almost never freezes in winter, we still decided
to purchase this class of tug. Ural can work both on mooring vessels and as an
emergency response vessel in the Vrangel Bay and neighbouring bays.”
Thanks to the powerful engines and modern equipment, the tug has decreased the
time it takes to handle large vessels considerably, he stresses. “On average, after the
arrival of the new tug, the fleet can carry out two more mooring operations per day.
More powerful tugs with automated control systems reduces the time of mooring
operations and also limits the time crew have to be present on deck during more
dangerous operations, minimising potential HR risks.”
Cargo turnover increasing
Currently, JSC Vostochny Port is the largest coal stevedoring company in the Russian
Federation and it plans to maintain this leading position and even increase its market
share. “So, the development of auxiliary units, such as the port fleet, directly affects the
turnover and the quality of our services, therefore modernising and expanding is one of
the priority tasks of our company.”
Upgrading and renewing equipment leads to an increase in turnover, expands the
range and improves the quality of our services, he says.
The stevedoring company operates a fleet consisting of three powerful ship-handling
tugs, an azimuth tugboat and an estuary launch.
As well as mooring operations for JSC Vostochny Port, the fleet carries out work for
third-party contracts, with the tugboats operating in Vrangel Bay, Kozmino Bay and
Nakhodka Bay. “These services are always in demand with customers, as cargo turnover
between Russia and the Asian-Pacific countries keeps growing and the number of
vessels calling at Primorye ports increases every year.”
JSC Vostochny Port plans to continue the modernisation of the port fleet.
Mr Lazarev continues: "We have a cargo base. We have contracts with cargo owners in
the Russian energy sector for a few years ahead and most of this coal is going to the
Asia-Pacific region. Moreover, we have already signed contracts for the terminal under
construction – the third stage of JSC Vostochny Port."
“We are sure that the Russian stevedoring business has plenty of opportunities for
growth and development. What could be better than working with partners who are
constantly looking for ways to offer something new - work involving non-standard and
tailored solutions for clients. That is why we work with companies like Damen!”
Anatoliy Lazarev
Managing Director,JSC Vostochny Port
“On average, after the arrival
of the new tug, the fleet can
carry out two more mooring
operations per day.”
11
DAMEN SONG CAM SHIPYARD PRODUCING 30 TOP QUALITY VESSELS ANNUALLY JUST TWO YEARS AFTER OPENING
Officially inaugurated on March 20, 2014, Damen Song Cam Shipyard is one of
the largest in the group and it is Damen’s first formal joint venture yard in Vietnam.
Damen has a 70% share and Song Cam Shipbuilding Joint Stock Company, which is
a member of Shipbuilding Industry Corporation (SBIC), owns the remainder. Located
just outside the city centre of Hai Phong, at Hoang Dong commune, the shipyard has
direct access to open sea and is based on a 42-hectare site, of which 500 metres is
directly alongside the River Cam.
Designed to meet the strictest European health, safety and environmental standards,
Damen Song Cam Shipyard has already been accredited with ISO 9001, 14001 and
18001 and has recently been awarded ‘Grade A’ after going through the extremely
tough JH143 Survey. Leading operators such as A.P. Møller-Maersk have also
audited the shipyard and have been satisfied that it meets their stringent HSEQ
requirements.
Chris Groninger, Managing Director of the yard comments: “We are well on track
with our 3 year plan to become a mature operating company. In our first year, we
started with some 150 people and managed to complete five vessels, but in the
second this increased to 15 plus and now in 2016, we employ 700 people and will
achieve 30 vessels.”
The shipyard is building a long series of the ASD Tug 2810 (later to be replaced by
ASD Tug 2811), ASD Tug 3212, ATD Tug 2412 and Fast Crew Supplier 4008. “The aim
is to build these long series of our standard vessels, to become a true specialist - the
centre of excellence for workboats.”
As Damen Song Cam Shipyard is focused on being a series producer everything
revolves around efficiency. The shipbuilding hall (120 metres in length x 85 metres) is
actually a dedicated outfitting hall, with three overhead cranes of 25 tonnes capacity
each over every bay. There are also working platforms at 5 metre and 8 metre levels,
including stores, offices, swing arms and utility connections. The platforms enable
employees to work very close to the main deck of the vessels. Swing arms on the top
of the vessels give access to power, oxygen and compressed air. “Components can be
stored on the platforms so outfitters don’t need to climb up and down. Everything is
to hand, making the whole production process more efficient.”
A Rolls-Royce Syncrolift® shiplift, with a platform of 60 metres in length by 24 metres,
is also on site. Chris explains: “Outfitting is carried out in the hall, avoiding the rain
but also the Sun, which is very important in this part of world as it can be extremely
hot and humid. We create optimal conditions for building. And having a covered
paint shop is quite special amongst Asian yards. This controlled environment is vital to
bring down the humidity and guarantee top quality paintwork. It is fair to say that the
painting of these vessels is pretty much yacht quality.”
Chris Groninger
Managing Director,Damen Song Cam Shipyard
Just two years after opening, Damen Song Cam Shipyard in Vietnam is firmly established and already building
30 top quality vessels a year. Specialising in vessels up to 60 metres in length, the yard produces tugboats and
high speed craft such as Fast Crew Supply and Stan Patrol vessels.
12
MULTRASHIP'S LATEST FLEET ADDITIONS BUILT IN VIETNAM
The 75 metre long paint shop can handle four vessels at the same time, with two
bays, divided into four sections. All bays include ventilation, filters and heating.
One of the bays is dedicated for blasting, and includes a dust collector and wall
protection.
Damen Song Cam Shipyard is continuing with its ambitious growth plans and is
aiming to increase employee numbers to 800 and produce 40 vessels a year from
2017. The yard also has plenty of room for future expansion.
“At the moment the market is challenging but we have a good orderbook for the
coming year. And when things pick up again, we can start to realise our aim of
building 80 vessels a year here.
“Certainly by the end of 2016, I think we will have achieved our three-year plan,
and I believe we can be proud to be producing 40 vessels a year of top quality.”
Adrie de Witte, Technical Superintendent at leading towage and salvage
specialist Multraship, has spent several months at Damen Song Cam Shipyard in
Vietnam supervising the build of four tugs.
Headquartered in Terneuzen in the Netherlands, Multraship operates in ports around
the Scheldt estuary at Zeeland Seaports and in Gent, Antwerp and the Bulgarian
port of Burgas. Over the past few years the Dutch family-owned company has
embarked on an ambitious fleet expansion programme and many of its vessels – 13
at the last count - have been built at Damen shipyards. This includes ASD Tugs, Multi
Cats, Fast Rescue Tenders and two Stan Launches 804.
In Vietnam, two Damen ASD Tugs 3212 and two ASD Tugs 2810 were built in 2015
and 2016 respectively. The Damen Song Cam Shipyard orders followed the delivery
of an ASD Tug 2810 Hybrid and an ASD Tug 3212, Multratug 19, which was delivered
in 2012.
Mr De Witte, who is also a Chief Engineer and Captain, comments: “The vessels are
built to the same Damen standard that they would be in the Netherlands. Of course,
there are always things that can be improved but Damen Song Cam Shipyard is a
new shipyard and Damen is working hard on this. These things take time. And the
Vietnamese and Dutch people work very well together.”
The two Damen ASD Tugs 3212 sister vessels were delivered in the summer of 2015
and are now operational in Rotterdam and Terneuzen. The tugs have a bollard pull
of 83.2 tonnes and a maximum speed of 13.4 knots. The 453gt vessels are powered
by two Caterpillar 3516C engines and have two Rolls-Royce azimuth thrusters and a
2,800 mm diameter controllable pitch propeller.
Mr De Witte says: “We also added all of the options on the vessels including FiFi-1
fire-fighting equipment, an aft winch, bilge water separator and we decided to have
a heating system that is not run directly from the electricity.”
Mr De Witte is just back from Nigeria where he was responsible for the
commissioning of the two new Vietnam-built ASD Tugs 2810. These vessels will be
deployed by CTOW, a joint venture between DEME, Herbosch Kiere and Multraship
at the Bonny Island LNG terminal. As well as firefighting equipment, the tugs have oil
dispersant capabilities.
“The great advantage of Damen is that it has tugs in stock, which means we can
move quickly if we see an opportunity.”
Meanwhile, Multraship, through its subsidiary Novatug BV, has commissioned the
construction of two pioneering Carrousel Rave Tugs (CRTs) from Damen. Delivery of
the Bureau Veritas-classed vessels is scheduled for the first-half of 2017.
Adrie de Witte
Technical Superintendent,Multraship Towage & Salvage
1313
One of today’s leading maritime service providers in the region began life as Bin Nowiran Establishment (BNE). Founded in 1970 by Mr Ahmed Bin Nowiran, who remains the Chairman to this day, in 1978 it began its activities in the marine industry, providing a variety of services to the oil companies operating in the Divided Zone’s coastal waters between Saudi Arabia and Kuwait. Over time it grew in size and reputation to become one of the most prestigious and reliable contractors engaged in a range of ventures and contracts across the region.
In 2009, in recognition of the extent of its operations and experience, Bin Nowiran Establishment was renamed Bin Nowiran for Trading & Contracting Co. Ltd (BINCO). The previous 39 years has seen Mr Ahmed Bin Nowiran create one of the leading organisations in the field of marine contracting and engineering services with added particular specialisations in building tanks and pipelines, and general mechanical and electrical contracts. However, the main focus of business remains marine contracting.
Its vision remains constant with a goal of maintaining and expanding its leadership position in marine contracting and other associated business across Saudi Arabia and Kuwait. Its mission is to achieve this through delivering to its clients and business partners the highest possible level of services within a business environment that it recognises as constantly changing and developing.
This goal is to be achieved through BINCO’s organisational and logistical capabilities, and the quality of the people and equipment that it employs. For its port operations it maintains a fleet of vessels for towage, mooring, crew supply, security and other services that are vital to its customers. As part of its objectives to maintain the standards of its service, in 2013 BINCO entered negotiations with Damen to purchase a total of seven new vessels across five types.
The contract was signed on the 1st of October, 2013, during the Seatrade Middle East Workboat & Offshore Marine exhibition in Abu Dhabi, UAE, and was the latest stage in a longstanding relationship between the two companies. The purpose behind this
SAUDI ARABIA’S BINCO INVESTS FOR THE NEW MILLENNIUM
With the Red Sea to its west and the Arabian Gulf to its east, the Kingdom of Saudi
Arabia has a long and honourable tradition of seafaring. This has continued into the 21st
century with the country boasting a sophisticated maritime infrastructure. This is
supported by many specialist companies that serve its extensive offshore industry
together with the many vessels that move large quantities of people and cargo each year.
Ahmed Bin Nowiran
Chairman,BINCO
14
SAUDI ARABIA’S BINCO INVESTS FOR THE NEW MILLENNIUM
large-scale purchase was to strengthen BINCO’s fleet and scope of services provided to Saudi Arabian Chevron and other business partners in the region.
The order comprised of two Damen ASD Tugs 2810, two Damen Stan Tugs 1606, a Damen Fast Crew Supplier 1204, a Crane Barge 4920 and a Damen Anti-Pollution Barge 2405. In effect an entire fleet capable of fulfilling many of the requirements of its demanding customers. Work began immediately on the builds, continued throughout 2014 until finally, between April and June 2015, all the vessels were delivered. All are named Sarah, with numeral designations from 11 to 17.
It was Damen’s ability to deliver such a diverse range of vessels within a single package that helped close the deal with BINCO. The group’s ability to offer after-sales services and life-time support on a global basis was another factor. The new assets are now fully operational in the Arabian Gulf, playing their part in helping BINCO achieve its objectives for the years ahead and, in their own small way, continuing the tradition of Saudi Arabian seafaring into the new millennium.
15
SOUTH AFRICAN NAVY SEES THE BENEFITS OF POWERFUL NEW ATD TUGS
Two of the South African Navy’s existing harbour and coastal tugs, De Neys and De Mist, built in 1969 and 1978 respectively, were due for renewal. Therefore in December 2012, the Armaments Corporation of South Africa Ltd (ARMSCOR), the armaments procurement agency of the South African Department of Defence, issued a public tender for the tugs together with full integrated logistic support.
“After an extensive adjudication process an order was placed with Damen Shipyards Cape Town (DSCT) in December 2013,” says Danie Terblanche, ARMSCOR Project Manager.
The new tugs have to be able to assist the South African Navy’s current and future fleet under all-weather, heavy sea, restricted visibility, day and night conditions within the confines of the ports and in coastal waters.
As the South African Navy takes delivery of a second
Damen ATD Tug 2909, Project Officer Commander
Hermann van Geems says the two powerful new tugs
are already proving beneficial for harbour operations.
This government contract, whereby the vessels had to
be built in South Africa, also saw local content levels
way above expectations.
16
Proven designCommander Van Geems comments: “The offered Damen ATD Tug 2909 complied with our specification requirements - the size of the vessel, bollard pull, firefighting capacity and towage capability. Coupled with this, this type could take a larger crew complement, which is important for the Navy. They have a crew of 10 but should be able to accommodate 12 when needed.
“We were looking for a proven design and a commercial off-the-shelf product. Damen Shipyards Cape Town’s bid scored on all these points and this was combined with the right contract price.”
“The Simon’s Town Naval Harbour is known to be restricted and has very strong south-easterly winds which means that the right tug had to have a much higher bollard pull than the existing tugs. The two new vessels have 44 tonnes compared to the older tugs of 18-20 tonnes. These older vessels will be retired in May.”
“The Naval Harbour Master says harbour operations have become much easier with the two new tugs. The first ATD Tug 2909 named Imvubu – meaning Hippo – was delivered in July 2015 and the second Inyathi - meaning buffalo - was welcomed into the naval fleet with a traditional sail past from the South African Navy’s existing six tugs, on February 4th this year.”
Handling larger vessels“They have definitely benefitted the naval fleet. Their powerful bollard pull means they are able to bring larger vessels into the harbour and vessel moves are much easier. For example, they are handling our four frigates, the 12,500 tonnes displacement supply ship SAS Drakensberg, and also vessels from visiting foreign navies.”
The compact and proven Damen ATD Tug 2909 design is known for its excellent manoeuvrability, high indirect towing forces and stability. It has a bollard pull of 43 tonnes, length of 28.74 metres, beam of 9.98 metres, a maximum speed of 13.4 knots. The vessel has a propulsion system of two Caterpillar 3512C HD engines with a total power of 3,000 kW at 1,600 rpm, coupled to two Rolls-Royce US 205 azimuth thrusters with controllable pitch propellers. These robust vessels are equipped with extra plate thickness, rigid foundations, brackets and heavy duty fendering.
Commander Van Geems says that the crew are also delighted. “The transitions from tugs that are 40 plus years old have given them completely different working conditions, and they are in awe of these new vessels!” During the overall 26-month build period, Commander Van Geems, Mr Terblanche and a naval Platform Manager/Engineer were stationed at DSCT.
Damen also provided on board familiarisation training as well as arranging operator/maintainer courses on selected systems and equipment, inter alia Rolls-Royce thruster training programme in Finland for the crew and dockyard support personnel.
Superior product“It was also gratifying that these vessels were built entirely by a South African workforce and that this helps to maintain local job opportunities,” he adds.
Mr Terblanche stresses that ARMSCOR was hoping that 50% local content would be achievable but eventually it was actually 65%. “Damen assisted us to boost the content levels considerably and we were very happy with the outcome.”
Reflecting on the process, Commander Van Geems concludes: “From our side, we are very happy, the project was on budget and on time. The build was a very smooth process, with the collaboration between the shipyard, Armscor and Navy working perfectly. And this has ultimately enabled us to have a superior product.”
This was not the first time the South African Navy had experience with Damen vessels. The SA Navy previously acquired two Damen designed Stan Tugs that were built under licence by Farocean Marine, which was subsequently bought by Damen in 2007.
From left to right: WO1 J. Stewart, Project Engineer/Build Manager Project CanterMr D. Terblanche, Project Manager: Naval Systems Cdr W.H. van Geems, Project Officer Project Canter
17
P&O REPASA EXPANSION IN WEST AFRICA
P&O Repasa is a new company, but one with roots
that go back a long way. Repasa in its original form
was founded in Tarragona, Spain, with the objective
of supporting the local REPSOL oil refinery with
towage services. It began operations in 1980 with
just two vessels.
In an interview with Mr Iñigo Garcia, Managing Director of P&O Repasa, he outlined
how in 2003 the company made the decision to expand outside its local area and
elected to move into providing services directly to the exploration and production
sector in the oil & gas industry. Its first vessel to work in this new market was delivered in
2005 and put into service in the North Sea. Another seven then followed over the next 5
years and were deployed in the same area.
With North Sea oil production maturing, in 2008 Repasa began looking for new
opportunities further afield and the Gulf of Guinea off the coast of West Africa was
identified as having the best potential for sustained growth. The first contract to be
signed there was with Total in the Republic of Cameroon, providing support to a FSO,
and thereafter two additional contracts were signed with Total Nigeria, along with
additional assignments in Congo and Sierra Leone.
Milestone contract with Marathon Oil
In mid-2014, Repasa won a major, long-term contract with Marathon Oil to support its
LNG production facility on Bioko Island, off the coast of Guinea. This was a significant
milestone for Repasa that required the deployment of seven vessels. Operations
started in October 2014 and since then have been going very smoothly. At the end of
2015 it also won another contract with Marathon Oil that required two Fast Support
Intervention Vessels. These began operations in December. In all, nine vessels are
currently supporting the LNG plant, with an additional vessel in Congo working for
Technip.
18
GEARING UP FOR THE FUTURE A new IMO Tier III compliant Stan Tug 1606
Damen’s Stan Tugs have a long history – today’s designs are based on knowledge,
experience and customer feedback. Vessel design is always evolving due to changing
market demands and customer requirements. One of Damen’s newest Stan Tug 1606
vessels with twin D16 MH/1 Volvo engines reflects the importance of reducing fuel
emissions and compliance with international regulations. This vessel meets the IMO’s
Tier III/EPA 3 regulations that apply to vessels with keels laid on or after 1 January 2016
operating in Canadian, American and Caribbean (including Puerto Rico and US Virgin
Islands) waters.
Key changes
From the outside, you probably will not be able to see much of a difference. It looks like
a standard Stan Tug 1606 fit for various towing, mooring, pushing and survey
operations. It’s what’s on the inside that counts – that is where you can find the most
important changes. There are those two Volvo D16 MH/1 main engines combined with
a compact exhaust gas treatment system. This means that the vessel delivers 16 tonnes
of bollard pull while fully complying with IMO Tier III regulations. More specifically,
using Selective Catalytic Reduction techniques, this Stan Tug 1606 achieves significant
reductions in SOX and PM and up to a 70% reduction in NOX emissions.
Target market
Due to the new IMO regulations, this Stan Tug 1606 is ideally suited for the North
American market. Moreover, operators outside this region who are looking to
significantly reduce their NOX emissions will also be interested in the advantages that
this vessel can offer. The vessel is ready for immediate delivery. Currently fitted out to
standard specifications, numerous customised modifications such as an hydraulic crane,
capstan, FiFi equipment or winches are possible.
Íñigo García
Managing Director,P&O Repasa
Today the company operates a total of 14 vessels. These cover a variety of classes
including anchor handling and ASD Tugs, anchor handling tug suppliers and FSIVs.
Three of these vessels have been built by Damen. In October 2014, two Stan Tugs 1606
named Red Ant and Red Bee were delivered to Guinea. Working as a pair, their main
role is line handling, and they were delivered just two months after the contract was
signed. The third Damen vessel is the FCS/FSIV 5009 Red Eagle, delivered in December
last year. She is configured to ferry personnel and equipment, and to supply drinking
water and fuel, to offshore rigs and platforms. Special features added included FiFi-1, a
hydraulic crane and reefer plugs. A fast rescue craft is also mounted on a davit for rapid
launch and recovery, along with transfer pumps for the supply of fuel and drinking water.
While the FCS 5009 class can take up to 80 personnel, the Red Eagle is configured for 50.
P&O Maritime
In September 2014, leading offshore services provider P&O Maritime took a majority
stake in Repasa, and the company was subsequently renamed P&O Repasa. Seen as a
win-win agreement by both sides, the objective of the deal is to leverage their
combined strengths, raise SHEQ standards and awareness, expand the vessel fleet and
deliver a unique offshore marine service proposition to support the global energy
industry. As such, the new company now has access to greater resources that will
enable it to capitalise on its experience and expertise, with the focus remaining on
towage, escort, assistance and offshore supply.
The strategy is to continue the focus on oil & gas operations in West Africa and the
Mediterranean, seeking growth opportunities and in particular building on its track
record in supporting LNG operations.
Damen wishes Mr Garcia and P&O Repasa every success in this new phase for the
company, and looks forward to working with him and his team again in the future.
19
NEW STAN LAUNCH SERIES EMBODIES THE SPIRIT OF THE RENOWNED PUSHY CATJUST TURN THE KEY AND GO!
Coen Boudesteijn
Product Director Tugs,Damen
Damen’s Stan Launch range has its
roots firmly based in the renowned
and proven Pushy Cat 42, which
was originally designed by our
Chairman Kommer Damen in the
late sixties.
Being one of the first Damen designs, the company has
effectively built hundreds of these vessels over the decades,
even though the name was changed to Stan Launch in
recent years, when the series was introduced in 2014.
Damen Product Director Tugs and Workboats, Mr Coen
Boudesteijn, who celebrates his 40th year at the company
this year, explains: “The development of smaller
workboats has a long history at our company and these
are something Damen has built its reputation on. The
Pushy Cat is really a phenomena and the original version -
the Pushy Cat 42 - is renowned for quality, reliability and
robustness.”
“Damen Product Group Tugs has focused on improving
the smaller workboats, components and systems
inherent in the Pushy Cat 42 and these have been
introduced in the new Stan Launch range, which
followed on from the Pushy Cat.”
‘My First Damen’
“Today’s Stan Launch vessels are still ‘My First Damen’,
being an ideal entry level for customers choosing a tug or
workboat. Iconic, green, safe, robust, multi-role, cheap
to build, quick and easy to transport and deliver, easy to
operate, easy to maintain and efficient”.
With more than 40 years’ experience and expertise
behind the three Stan Launch types, the vessels are
designed to be strong, highly manoeuvrable and easily
manageable for a one or two-man crew.
The Stan Launch range was officially introduced in 2014
with the Stan Launch 804. Nowadays Damen has three in
the series, the 804, 1004 and the 1305, which are 8, 10
and 13 metres respectively. They are all compact and
powerful ranging from 90-220 kW, and are able to
achieve 8 to 9 knots comfortably.
The Stan Launch 804, 1004 and 1305 are single-screw
tugs and have full, electronically-controlled Volvo D5, D7
and D9 main engines and Twin Disc gearboxes. The
Volvos have the proven Damen closed cooling system,
with cooling channels outside the bottom plating,
making them fit even for tropical conditions
One-man operation
With a heavy-duty bronze propeller, stainless steel shaft,
water-lubricated aft and grease-lubricated fore bearing,
these vessels have a modern propulsion system, with
rudder angles of 60 degrees, making it possible to turn
the vessel on its place. “They have heavily constructed
hulls and very good manoeuvrability,” adds Coen.
“These are proven for tough conditions. We understand
that they have to be suited for a one man operation -
skippers that don’t have lot of crew handling mooring
lines, but instead do the mooring themselves. They have
to be versatile.” Thanks to the double turbos, the
acceleration of these modern vessels is also very fast. A
bow thruster improves the manoeuvrability at low speed.
However, Coen continues: “They don’t have huge
engines, but they are efficient and produce a significant
speed. And the beauty is that they have very low fuel
consumption compared to ‘dedicated’ tugboats, which
of course facilitates low emissions, reduced CO2, NOX
etc. If you don’t need more horsepower, why not go for a
smaller, more economical vessel?”
These versatile, compact vessels are truly able to multi-
task, suited for towing, mooring, line handling,
passenger transport, surveying and pilotage. They are
deployed in several sectors - by dredging companies,
port authorities, oil refineries and for crew transport, line
handling and other activities where a large vessel is
unnecessary.
When big is not necessarily better
Both the fore and aft decks have as few obstacles as
possible to obtain the maximum amount of space for
safe working conditions. The series has been equipped
with fixed, all round, rubber D-fendering, rather than
tyres. With lifting lugs, the vessels are also quick and easy
to transport and deliver.
Ergonomics and the comfort of the crew and skipper are
always a fundamental part of any Damen design. The
wheelhouse is mounted on rubber shock absorbers and
together with the modern linings and extra insulating
material, they were absolutely free of vibrations and have
an extremely low noise level of just 55 dBA. The
wheelhouse and additional living space below deck are
fully air-conditioned and heated. Given that they are
ideal for a one-man operation, the vessels have
excellent, all-round visibility and the Stan Launch
Standard is equipped with a compass, GPS, echo-
sounder, VHF radio, modern LED navigation lights,
towing and pilot lights. A modern alarm system for the
main engines and gearboxes is included, as well as bilge
water sensors, WT door and escape hatch alarms and fire
detection alarms.
Easy crew transfer
Again, Damen has thought carefully about the deck layout
and the towing equipment. The vessels have a well-
shaped bulwark, making it easy for the crew to walk
around, for pilots or crew transfers, and to step safely from
one vessel to another, especially given the open gangway.
Crew benches are provided on the aft deck.
The vessels are classified by Bureau Veritas and fit for the
safety requirements of major flag states. A hand railing is
provided for extra safety. “You can always have one hand
for yourself and one for the ship!” From the wheelhouse,
the skipper can also gain direct access to the aft deck.
And on deck the hull connections are very sturdy, with
extra knees to absorb any impact and limit damage. A
modern, high quality epoxy paint system and many
stainless steel details guarantee optimal corrosion
protection and easy maintenance.
In stock
“They are suitable for many different jobs, when a big,
high-powered vessel is not needed. The Stan Launch is
an efficient tool, with low fuel consumption yet able to
achieve 8 to 9 knots. This is a proven and efficient
product. Every harbour still needs small boats!
“Damen has not forgotten its roots. Essentially these are
robust, practical vessels. There are no headaches - you
turn the key and go!”
The three Stan Launch sizes, just like the successful ASD
Tug Series, are built for stock. And importantly, these
hard working harbour tools are not only fuel efficient;
they are also competitively priced.
20
Any moment now Saam Smit
Towage Panama Inc. will take
delivery of an ASD Tug 2913,
giving the company an 11-strong
fleet of Damen vessels. The
company’s Panama operation is
believed to be unique in the world,
with a fleet made up entirely of
Damen vessels.
The latest addition – SST Rambala – is considered vital to
help the company serve its clients in the post-Panamax
era and particularly given the challenges of Atlantic
waters.
Saam Smit Towage is a joint venture between Royal
Boskalis Westminster N.V. from the Netherlands
(Boskalis) and Sociedad Matriz Saam S.A. from Chile
(Saam). Currently, the company operates in four
countries - Mexico, Panama, Brazil and Canada.
The company has had a strong presence in Canada,
particularly along the British Columbia coast, since 2000
when it acquired the marine assets of Rivtow Marine Inc.,
including the tug and barge operations.
Saam Smit Towage Canada now has a mixture of 21
conventional and ASD Tugs operating along the BC
Coast, where it provides harbour towage and escort
services in seven ports. The company carries out ship
assistance, harbour towage and tanker escorts. In
Canada too, Saam Smit Towage has several Damen tugs
including three Damen ASD Tugs 3111 and two Damen
ASD Tugs 2810.
And in Panama, the company has a presence in ports on
both the Pacific and Atlantic sides of the Panama Canal.
Walter van der Dussen, General Manager, Saam Smit
Towage Panama Inc., explains: “We needed a tug on the
Atlantic with more power for the neo-Panamax ships
entering the breakwaters at Manzanillo International
Terminal and Colon Container Terminal. These vessels
need to get through them at a certain speed but there
are strong currents in the area, so the larger and more
powerful Damen ASD Tug 2913 is essentially being used
as a brake, to take the speed off as vessels enter the
harbour.”
The tug was bought directly from Damen stock and is
already equipped for LNG applications and has FiFi-1.
Saam Smit Towage also decided to acquire the vessel
because of the fast delivery times that were possible and
because it is pretty much customised to the Saam Smit
specifications already. Mr Van der Dussen comments:
“Actually Damen vessels are always close to our own
specifications, given Damen’s long relationship with Smit
Harbour Towage, the Towage Division of Royal Boskalis
Westminster.”
Quality is vitally important for the towage operator.
Mr Van der Dussen stresses: “We have to make sure
customers are satisfied with our service levels and that’s
why we want quality vessels. If you have technical
problems for example, the availability of the tug may be
disrupted which could cause delays for our customers
endangering their network integrity. With Damen vessels
we know we are getting good quality.”
Saam Smit Towage also has a standardisation strategy.
“In Panama we have Damen vessels, the same engine
design, thrusters…This makes it much easier on the
technical management side, as well as for the crews to
train and operate.”
At the moment five Damen ASD Tugs 2810 are operating
in Balboa and the company deploys Damen ASD Tugs
2810 and Damen ASD Tugs 3110 at the Manzanillo
International Terminal. “Here there are several jetties
very close together so manoeuvring space is more
limited, therefore a more compact tug is necessary.”
Mr Van der Dussen sees some developments coming up
in Panama despite the slump in the oil price.
Close to Balboa is the former Rodman US navy base, of
which part is now operated by PSA International and its
JV partner. Known as the PSA Panama International
Terminal, expansion and dredging on new post-Panamax
berths has started. Additionally, there may also be new
terminals in the region, for instance for mining or LNG
projects, he adds.
And regarding developments at the Panama Canal, he
comments: “There are of course, bigger vessels coming
due to the expansion of the Panama Canal but there will
be fewer of them. Panama container terminals do
approximately 95% transshipment. However, bigger
vessels might also mean more feeders.
“There are always opportunities for growth, although we
realise the maritime industry is dealing with overcapacity
and diminishing freight rates and this also results in
continued pressure on the rates. We do have a strong
position in the markets we are in. But there is also
increasing pressure from competition. We will see a
further consolidation in our industry. So we need to
continue to offer a strong and reliable service to our
customers in order to counter that pressure and be the
preferred towage operator.”
And once the new tug arrives an existing Damen tug will
move to Saam Smit Towage Mexico to replace an older,
conventional Damen tug.
Coen Boudesteijn
Product Director Tugs,Damen
SAAM SMIT TOWAGE TAKES DELIVERY OF ANOTHER DAMEN TUG TO TAKE ON CHALLENGING ATLANTIC WATERS
Walter van der Dussen
General Manager,Saam Smit Towage Panama
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The Royal Netherlands Navy (RNLN) took
delivery of two of three Damen ASD Tugs
2810 Hybrid. Before the arrival of the
Hybrid, the RNLN had a fleet of five
conventional tugs in Den Helder. Four
conventional tugs will be replaced by
three ASD Tugs 2810 Hybrid to increase
the required bollard pull to tow new navy
ships such as the HNLMS Rotterdam, the
HNLMS Johan de Witt and others. These
tugs with integrated hybrid solutions fit
perfectly within the vision of the RNLN for
a sustainable future.
The RNLN was explicitly looking for a tug
with a proven design, which was very
environmentally friendly, as well as being
powerful enough to carry out heavy
operations.
The state-of-the-art ASD Tug 2810 Hybrid
has a hybrid propulsion system and is able
to sail on full electric power by means of a
battery set and also diesel-electric on the
generator set. The vessel has a length of
28 metres and is equipped with two
thrusters to create optimum
manoeuvrability. When full pull is
required, both main diesel engines are
engaged, giving a maximum bollard pull
of 60 tonnes, ensuring that all jobs can be
achieved successfully.
The first new tug named Noordzee was
sailed by the RNLN from Damen
Shipyards Galati in Romania to Den
Helder. The Waddenzee is currently
sailing the same route. The other hybrid
tug, the Zuiderzee, is expected to be
delivered in June this year.
MULTRASHIP AND DAMEN AGREE DEAL FOR TWO CARROUSEL RAVE TUGS
Leading towage and salvage specialist Multraship, through its subsidiary Novatug BV,
has commissioned the construction of two Carrousel Rave Tugs. These groundbreaking
vessels will provide tug operators with more power, freedom and durability, as well as
eliminating the risk of capsizing under a tow load.
Leendert Muller, Managing Director of Multraship, says, "Safety is always our overriding
objective, and that it is why we have opted wholeheartedly to produce the Novatug
CRT. This new tug design, for the first time, eliminates what has always been the most
significant threat to safety in towing – the risk of capsizing under a tow load. The
benefits in terms of efficiency and flexibility, meanwhile, are also enormous."
Delivery of the Bureau Veritas-classed vessels is scheduled for first-half 2017 following
an agreement between Novatug and Damen subsidiary Van der Velden Barkemeyer
GmbH. The hulls of the vessels will be built by Theodor Buschmann GmbH in Hamburg,
with final outfitting carried out by Damen Maaskant Shipyards in Stellendam, the
Netherlands.
The RAVE design was developed by renowned naval architecture consultancy Robert
Allan Ltd, in conjunction with Voith GmbH. The CRT vessels have an overall length of 32
metres and a bollard pull of a minimum of 70 tonnes. Propulsion is via two Voith thruster
units and two ABC main engines of 2,650 kW operating at 1000 rpm. Free running
speed is over 14 knots at 5,300 kW.
The Carrousel Rave Tug’s lower operational costs, speed of action and enhanced
control over the tow can provide huge advantages over conventional tugs.
ROYAL NETHERLANDS NAVY TAKES DELIVERY OF FIRST TWO DAMEN ASD TUGS 2810 HYBRID
SERCO ORDERS DAMEN-BUILT ART 80-32 TUG TO ASSIST ROYAL NAVY’S NEW AIRCRAFT CARRIERS
Serco has contracted Damen to build a powerful new tug to support the Royal Navy’s
two new aircraft carriers at its Portsmouth Naval Base, as part of its contract to provide
Marine Services to the United Kingdom Ministry of Defence (UK MOD). The tug will be
the first of its type under the British Flag.
The Damen-built ART (Advanced Rotortug®) 80-32 Tug will have the manoeuvrability,
power - with an 80 tonnes bollard pull - and towing flexibility needed to support the
Queen Elizabeth Class Aircraft Carriers, the two largest ships ever commissioned for
the British Royal Navy. The new tug is due for delivery in early 2017.
Serco is the UK’s largest operator of British flagged vessels and this new tug will bring
its total fleet to 115, of which 31 will be Damen-built.
The ART 80-32 Tug features a patented Rotortug® propulsion system consisting of
three azimuthing thrusters which provide enhanced omni-directional manoeuvrability,
and the benefits of a fully redundant system. Serco has specified a number of
modifications to the standard Robert Allan design including a double drum render/
recovery aft winch for redundancy and a foldable mast for safe working under the flight
deck overhang.
Serco and Damen have a long established relationship. Damen completed a 29-vessel
order for the British company in 2010.
NEWS
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INNOVATIVE DAMEN DESIGNEFFICIENT | POWERFUL | DYNAMIC
RSD TUG 2513 TWIN FIN
The new Twin Fin Damen RSD Tug is the result of a dedicated team effort, encompassing
years of experience from the development of our proven ASD and ATD Tug Series. Truly
innovative developments in the new design are the result of a close cooperation between
the Damen Tug team, Damen Research, Damen Engineering and MARIN.
The Damen RSD Tug Series features vessels with the ship handling performance of a
large tug. This is highlighted by RSD Tugs 2513 and 2814, which have respectively 75
and 85 tonnes bollard pull and high dynamic braking forces, combined with the
manoeuvrability of a compact tug.
With the ever-increasing size of container vessels, bulkers and LNG carriers, such a
vessel is crucial for any port worldwide. The RSD Tug works very well in confined areas
and this makes it possible to reduce the number of tugs per port call.
Operators never have to reposition their tug because they work well indirect or direct at
all speeds. The high and immediate steering forces, with little heeling angle at a vector
response time of virtually ‘0’ seconds, means that it is a first-rate, escort tug.
UNMANNED RSD TUG
In the world around us, automation is
evolving exponentially with automated
container terminals in operation and the
first self-driving cars testing on public
roads. At the same time, growth in vessel
sizes and increasing speed of work means
that tug operations in ports are becoming
more demanding. When we combine this
with our drive to further increase safety
for the crew and continuous efforts to
optimise the efficiency of operations, a new
era in ship handling is opening up, with the
unmanned tug as the ultimate tool.
Therefore, Damen is developing new
concepts made possible by technology
and finding solutions to overcome the
challenges to enable us to take the next
step, like making the connection between
tug and assisted vessel and cyber security.
With the RSD Tug 2513 Twin Fin and its
high performance ship handling ability as
a basis, the unmanned era in ship
handling is achievable within a decade!
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THE RIGHT VESSEL FOR THE RIGHT JOB FIT FOR PURPOSE AT EVERY STAGE
SEARCH & RESCUE
Azimuth Tractor Drive (ATD) TugsDamen ATD Tugs have excellent manoeuvrability, high indirect towing forces and great stability. The ATD Tug is a simple, compact ship handling tool that performs excellently in both sailing directions.
ATD Tugs are equipped with a revolutionary Damen-patented, twin-fin skeg design, which leads to predictable sailing performances and gives the operator optimal towing ability.
Azimuth Stern Drive (ASD) TugsDamen ASD Tugs have excellent working and sailing ability, are cost effective tools for handling container and bulk carriers. The ASD Tug is compact, powerful, has a low cost price and is a very reliable, proven product. Damen ASD Tugs are designed for push-pull, harbour assisting and escort towing operations for up to 150 tonnes towline forces, as well as fire-fighting, salvage, oil pollution, hose handling and anchor handling operations.
The foredeck has a completely flush design. Ranging from 30 to 90 tonnes bollard pull, the vessels all have extremely good fuel efficiency. Within the range, Damen has special Ice Class tugs and a hybrid tug.
ROTOR TugsThe Advanced Rotortug® (ART) encompasses a Robert Allan design with a patented propulsion configuration consisting of three diesel driven, azimuthing thrusters.
Thanks to this propulsion configuration, this highly manoeuvrable tug features 100% bollard pull over the bow, 100% bollard pull over the stern and 65% bollard pull sideways.
With the Rotortug® propulsion system the transfer between high speed escorting and low speed assistance operations can take place in a fully controlled manner.
RSD Tugs The Damen RSD Tug is the ultimate ship handling tool. Always operating bow first, RSD Tugs are built for optimal sailing, manoeuvring and vessel assistance for the largest VLCCs to container vessels with extreme flair.
The Damen RSD Tugs 2513 and 2814 are the only compact tugs designed to work bow first.Operators never have to reposition their tug because they work well direct and indirect at all speeds. The high and immediate steering forces with little heeling angle at a vector response time of virtually “0” seconds means that it is a top-rate escort tug.
Stan Tugs The Damen Stan Tug Series is based on considerable knowledge and customer feedback and is ideally suited for towing, pushing, push-pull, berthing, anchor handling, hydrographical survey, line handling, fire-fighting, salvage, diving support and pollution control in all waters.
These seagoing tugboats have a modern design and twin-screw propulsion.
Stan PilotsOffering both performance and safety, Damen Stan Pilots are ideal vessels for pilotage in harbours and coastal waters.
The Sea Axe hull shape guarantees superior seakeeping performance at all speeds. Additionally, the lightweight, composite Sea Axe hull offers exceptionally low resistance, delivering excellent fuel efficiency.
Stan TendersThe Damen Stan Tender is a true, multi-purpose workboat able to perform a wide range of harbour and port services. This vessel is a combination of a high-speed vessel and a sturdy, reliable workhorse.
Damen’s largest Stan Tender 2306 has a speed of 26 knots and capacity for 30 personnel.
Stan Launches – Small Stan Tug SeriesThe Damen Stan Launch Series offers extremely clean, small workboat designs, highly manoeuvrable vessels and proven propulsion systems.
The unobstructed aft deck has a strong bulwark and provides ample space for safe line handling, crew transport and general harbour and port services Stan Launches are single screw, fuel efficient and competitively priced.
Multi CatsDamen’s 12-strong Multi Cat Series is designed for a range of activities in various coastal environments. The Multi Cat has a proven design, which has been thoroughly tested over the years by our loyal customers.
These strong vessels have optimum deck space in relation to the deck equipment, which leads to maximum operational efficiency. The wheelhouse has 360-degree visibility, ensuring the highest standards of safety.
ShoalbustersDamen Shoalbusters are multi-purpose vessels fit for operations inland, in harbours and coastal waters.
They are especially designed to take on heavy duties, which are often in shallow waters and in areas of limited manoeuvrability. There are currently 10 Shoalbusters in the range.
PontoonsDamen has various pontoon sizes, with propulsion and mooring options to match the needs of customers. The Stan Pontoon is very stable, has a high deck load capacity and is built to the best quality standards.
Stan Pontoons are a very flexible option because of Damen’s use of modular building techniques. This also facilitates short delivery times directly from stock.
Fire-Fighting VesselsDamen’s dedicated Fire-Fighting Vessel is ideal for police patrol duties, fire-fighting and emergencies.
The Fire-Fighting Vessel 2406 has powerful engines, three waterjet drives and offers excellent manoeuvrability.
TOWAGE & MOVEMENT
SUPPORTING SERVICES
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