handset wall form · handset 58 lb. (26.30kg) symons 75 lb. (34.02kg) patent 86 lb. (39.00kg)...
TRANSCRIPT
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HANDSET WALL FORM• QuickAssembly-canbe
builtusingonlyahammer
• Reducedweightincreasesproductivity
• Unsurpassedflexibilityindesignandavailabilityofpanelsforawidevarietyofapplications
• Highpourrateof1200psiwithasafetyfactorof2:1
• Superiorstrengthtoweightratio
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Handset Wall Form
SimplicityandefficiencycoupledwithhighstrengthandversatilitybestdescribestheHandsetFormingSystem.Apopularformingoptionwithbothrepeatandfirsttimeusers,theeasewithwhichthesystemcanbebuiltalongwithitsinherentstrengthcontinuetomakeHandsetformingoneofthemostcostandlaboreffectivesolutionsavailabletothecontractor.
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BUILDING HAWAII SINCE 1961
Best Strength to Weight Ratio
HANDSET
30”(762mm)
24”(610mm)
22”(559mm)
20”(508mm)
18”(457mm)
16”(406mm)
14”(356mm)
12”(305mm)
10”(254mm)
8”(203mm)
6”(152mm)
4”(102mm)
2”(51mm)
1.5”(38mm)
1”(25mm)
Standard Panels and Fillers - 75 Sizes in Stock
Aluminum Frame - Plywood Face
10
20
30
40
50
60
70
80
90
100
110
120
130
HANDSET 58 lb. (26.30kg)
SYMONS 75 lb. (34.02kg)
PATENT 86 lb. (39.00kg)
8’-0” head(1200 psi)
6’-8” head(1000 psi)
HANDSETPATENT
SYMONS
NOTE: Pressure base on ACI Committee 347 formulas and manufacturers’ printed rating with wall ties 2’-0” on center.
The latest combination of alluminum alloys and forming technology means faster pour rates and increased labor savings. In addition, the above comparisons do not illustrate the further advantage of the Handset system’s 2:1 safety factor.
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8’
6’
5’
4’
3’
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Handset Diagram
HANDSET
30” x 4’-0 FILLER PANEL
20” x 4’-0 FILLER PANEL
DOUBLE2x4 WALER
GUARD RAIL
SCAFFOLDPLANK
WALKWAYBRACKET
STRONGBACKCLAMP ASSEMBLY
DOUBLE 2 x 4 STRONGBACK
2 x 4 BASE PLATE
DOUBLE 2 x 4 STRONGBACK
WOOD BRACE
TURNBUCKLE BRACE
STAKE
20” x 8’-0”FILLER PANEL
WALER CLAMP ASSEMBLY
24” x 8’-0PANEL
K-30 KEY
BRACE PLATE
24” x4’-0PANEL
LOOP TIE
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BUILDING HAWAII SINCE 1961
Application Guide
HANDSET
ALUMINUMOUTSIDECORNER
COLUMNLIFT ANGLE
GANG LIFTBRACKET
TIE INSTALLATION(FLAT OR LOOP TIE) SECURING TIES
INSIDE CORNER
PANEL PANEL
KEYS
PANELS
KEYS
PANELS PANELS
1/2” x 2-1/2” MACHINE BOLTS
PANEL JOINT
OUTSIDECORNER ANGLE
1/2” x 2” FIT UP BOLTS W/ NUT
PANELS
TIEPANEL JOINT
KEYS
Head of horizontal key is hit with hammer while the vertical key is pressed in by hand.
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Application GuideHANDSET
KEYINSTALLATION
PILASTERFORM
WALERCLAMP
ALUMINUM PLYWOOD FILLER ANGLE
STRONGBACKCLAMP
WALKWAYBRACKET
PANELS
KEYS
OPTIONAL CONNECTION1/2” x 2” FIT UP BOLT W/ NUTS
PANEL
PANEL
PANEL
KEYS
NAIL SHORTSTOP
PANELS
2 x 4 WALERS
PANEL JOINT
KEYS
PANEL
PANEL
FLAT TIEKEYS
3/4” PLYWOOD
PANELS
2 x 4 STRONGBACK
2 x 4 WALERALSO AVAILABLE TO FIT A 2 x 4 WALER AND 2x 6 STRONGBACK
PANELS
KEY BOLT
NAILS, SCREWSOR BOLTS
14” Max width of plywood without stiffeners
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HANDSET PANELS
BUILDING HAWAII SINCE 1961
HANDSET
30” ALUMNIUM PANELSAvailablein30”x3’,30”x4’,30”x6’and30”x8’
24” ALUMNIUM PANELSAvailablein24”x3’,24”x4’,24”x5’,24”x6’and24”x8’
22” ALUMNIUM PANELSAvailablein22”x3’,22”x4’,22”x6’and22”x8’
20” ALUMNIUM PANELSAvailablein20”x3’,20”x4’,20”x5’,20”x6’and20”x8’
18” ALUMNIUM PANELSAvailablein18”x3’,18”x4’,18”x6’and18”x8’
16” ALUMNIUM PANELSAvailablein16”x3’,16”x4’,16”x5’,16”x6’and16”x8’
14” ALUMNIUM PANELSAvailablein14”x3’,14”x4’,14”x6’and14”x8’
12” ALUMNIUM PANELSAvailablein12”x3’,12”x4’,12”x6’and12”x8’
10” ALUMNIUM PANELSAvailablein10”x3’,10”x4’,10”x6’and10”x8’
8” ALUMNIUM PANELSAvailablein8”x3’,8”x4’,8”x6’and8”x8’
6” ALUMNIUM PANELSAvailablein6”x3’and6”x6’
4” ALUMNIUM PANELSAvailablein4”x4’, 4”x6’and4”x8’
Description Item No. Weight
The main forming component of the handset system.
Alumnium panels are light weight and provide an excellent strenght to weight ratio. Plywood is 5/8” HDO.
Panels attach to one another and are held in place with keys or bolts and plumbed with 2x4 walers and 2x4 or 2x6 strongbacks.
Notes/ObservationsUse
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HANDSET ACCESSORIES
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HANDSET
2” STEEL FILLERSAvailablein2”x3’,2”x4’,2”x6’and2”x8’
1.5” STEEL FILLERSAvailablein1.5”x3’, 1.5”x4’and6”x6’
1” STEEL FILLERSAvailablein1”x3’, 1”x4’,1”x6’, 1”x8’
Added to aluminum panels when the wall size required is larger than a standard panel layout.
Best applied between panels rather than at the ends or corners.
Notes/ObservationsUse
FILLER ANGLES1’FILLERANGLE HS521 1LB
2’FILLERANGLE HS522 2LB
3’FILLERANGLE HS523 3LB
4’FILLERANGLE HS524 4LB
6’FILLERANGLE HS526 6LB
8’FILLERANGLE HS528 8LB
Holds 3/4” plywood in place of aluminum panels when cutouts or access is required. Also installed in large runs to aids in the beginning of stripping the wall form.
Maximum plywood width (between aluminum frames) is determined by pres-sure/heigh of pour.14” Maximum width of plywood without stiffeners.
Notes/ObservationsUse
PILASTER FORMS3’PILASTERFORM HS533 34LB
4’PILASTERFORM HS534 47LB
5’PILASTERFORM HS535 59LB
6’PILASTERFORM HS536 71LB
8’PILASTERFORM HS538 95LB
To create pilasters which vary from 1-12 inches. Two pilaster form units form flanges on either side of the pilaster and are held together with standard panels and fillers.
Depending on the desired depth of the pilaster, the form can be installed one way to accomodate odd depths (1, 3 5, 7, 9 and 11 inches) or turned over for even depts of (2, 4, 6, 8, 10 and 12 inches)
Notes/ObservationsUse
WeightDescription Item No.
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HANDSET ACCESSORIES
BUILDING HAWAII SINCE 1961
HANDSET
Use Notes/ObservationsUsed to connect steel fillers to aluminum panels and held in place with the Wedge W-7.
Because the K-28 Key is used in conjunc-tion with the Wedge W-7 it is often referred to as a key and wedge system.The two nail holes on the K-28 Key (long key) provide for shortstopping when con-necting steel fillers, allowing the user to tighten the joint for 1 1/2” and 1” fillers.
K-28 KEY (LONG) HS903 1.65LB
Description Item No. Weight
Use Notes/ObservationsCombines with the K-28 Key to connect steel fillers to aluminum panels.
Also used in situations where the K-30 Key (when used vertically as a wedge) will not tighten the joint.
WEDGE W-7 HS906 .2LB
Use Notes/ObservationsUsed to connect aluminum panels in place of keys, column lift angles to corners of column form, hinges to column forms and the brace plate to aluminum panels.
Often used in colum form applications where a hinged form is created and used for multiple pours. Assures a solid joint for the hinged form when being moved by a crane.
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Use Notes/ObservationsThe main connecting component for aluminum panels.
Because the K-30 Key is used to join and wedge aluminum panels it is often referred to as a 2 key system.A nail hole is provided for shortstopping, effectively shortening the length of the key allowing the user to tighten the joint.
K-30 KEY (SHORT) HS900 .2LB
FIT-UP BOLT AND NUTFIT-UPBOLT1/2”x2” HX916 .2LB
FIT-UPNUT1/2” HX932 .04LB
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HANDSET ACCESSORIES
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HANDSET
Use Notes/ObservationsAssists in the moving of large columns. Column caddy is positioned at the hinged
corner of the column so when stripped, the column can be placed onto the caddy such that the open end faces outward allowing it to be moved to the next position.
COLUMN CADDY HS969 160LB
Weight
Use Notes/ObservationsAllows a 2x4 brace to be attached to the aluminum panels. Combines with Form Aligner Brace and 2x4 for plumbing.
Installed by nailing or bolting to a 2x4 and secured to the side rail of the alumi-num panel with key and wedge or fit-up bolt in the large hole.
Description Item No.
Use Notes/ObservationsNails to 2x4 brace and is staked into the ground on the bent plate side allowing for plumbing of the wall, column or beam.
Commonly referred to as a turnbuckle brace the Form Aligner Brace has a 5-1/2” adjustable length; when closed the length is 38-1/2” and 44” when open.
FORM ALIGNER BRACE 21105 8LB
Use Notes/ObservationsConnects to the outside corner of a column form for lifting with a crane.
Attaches with fit up nut and bolt and are placed in pairs diagonally on a column form for lifting with a crane. Each angle is rated at 1000 lbs. lifting load with a 4:1 safety factor, based on the ultimate strength of the steel plate.
COLUMN LIFT ANGLE HX716 6LB
BRACE PLATE HX864 2LB
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HANDSET ACCESSORIES
BUILDING HAWAII SINCE 1961
HANDSET
Use Notes/ObservationsExtends vertical height of the top of forms. Often used for rebar rising from poured
wall and ending at a right angle to accomodate for the pouring of a floor. Maximum height above top of form is 12.”
Use Notes/ObservationsUsed to lift ganged panels. 2,000 lb vertical lifting capacity
GANG FORM LIFT BRACKET HS935 4LB
Use Notes/ObservationsUsed for 45% chamfored corners. Connects to aluminum panels with keys.
CHAMFER FORM 6”x8’ HS486 91LB
FORM EXTENSION BRACKET HS966 3LB
Description Item No. Weight
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Use Notes/ObservationsConnects to aluminum fram to allow for a walkway at a desired height.
Usually installed near the top of a form to allow work access.
Must be installed every 8.’
WALKWAY BRACKET HS923 13LB
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HANDSET ACCESSORIES
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HANDSET
WeightDescription Item No.
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Use Notes/ObservationsFastens 2x4 or 2x6 waler (horizontal supports) to aluminum frames.
Must be applied to every other joint.
Use Notes/ObservationsFastens 2x4 or 2x6 strongback (vertical support) to 2x4 walers.
Must be connected at each waler crossing with a maximum distance between strongback clamps of 8.’
STRONGBACK CLAMP 2x4 HS916 1.5LB
WALER CLAMPSWALERCLAMP2x4 HS912 1.4LB
WALERCLAMP2x6 HS913 1.5LB
Use Notes/ObservationsAdjustable waler connector when larger or heavier strongback is required.
Most applications will use the standard waler clamps.
WALER ROD ASSEMBLYWALERROD10”x1/2” HS945 .6LB
WALERROD14”x1/2” HS948 .7LB
WALERPLATE1/4”x2”x5” HS951 .73LB
COILHANDLENUT1/2” HS938 .3LB
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HANDSET CORNERS
BUILDING HAWAII SINCE 1961
HANDSET
Description Item No. Weight
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OUTSIDE CORNERS 135°Availablein6”x6”x3’, 4’, 5’, 6’ and 8’ VARIOUS
Use Notes/ObservationsConnects two aluminum panels to create the outside corner of a 135° joint.
Connects to panels with keys or fit-up bolts.
INSIDE CORNERS 135°Availablein4’, 6’ and 8’ VARIOUS
Use Notes/ObservationsConnects two aluminum panels to create the inside corner of a 135° joint.
Connects to panels with keys or fit-up bolts.
OUTSIDE CORNERSAvailablein3’, 4’, 5’, 6’ and 8’ VARIOUS
Use Notes/ObservationsConnects two aluminum panels to create the outside corner of a 90° joint.
Connects to panels with keys or fit-up bolts.
INSIDE CORNERSAvailablein6”x6”x3’, 4’, 5’, 6’ and 8’ VARIOUS
Use Notes/ObservationsConnects two aluminum panels to create the inside corner of a 90° joint.
Connects to panels with keys or fit-up bolts.
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HANDSET CORNERS
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HANDSET
WeightDescription Item No.
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INSIDE HINGED CORNERSAvailablein8’6”and2’6” VARIOUS
Use Notes/ObservationsConnects to aluminum panels to create the inside corner of a variety of angles other than the 90° and 135°.
Connects to panels with keys or fit-up bolts.
OUTSIDE HINGED CORNERSAvailablein3’, 6’ and 8’ VARIOUS
Use Notes/ObservationsConnects to aluminum panels to create the outside corner of a variety of angles other than the 90° and 135°.
Connects to panels with keys or fit-up bolts.
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PURCHASE ONLY ACCESSORIES
BUILDING HAWAII SINCE 1961
HANDSET
Description Item No. Weight
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LOOP TIESAvailablein.262DIAx4”-36”lenghts VARIOUS
Use Notes/ObservationsUsed to position aluminum panels a specific distance apart and to withstand lateral pressure created by concrete poured between the forms.
Held in place with keys. Vertical form joints must be opposing and ties are required at every form joint.When concrete is set the loop tie ends are knocked off with a hammer. Loop ties are for purchase only.
FLAT TIESAvailablein10GA4”-24”lenghts VARIOUS
Use Notes/ObservationsUsed to position aluminum panels a specific distance apart and to withstand lateral pressure created by concrete poured between the forms.
Held in place with keys. Used in place of loop ties. Flat ties are for purchase only.
BASE TIESAvailablein.225DIAx6”-24”lenghts VARIOUS
Use Notes/ObservationsUsed to create grade beams. Simplifies work by replacing traditional loop ties and placing one base tie at the top and bottom of the form when panels are run horizontally.
Held in place with keys. Base ties are for purchase only.
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ROUND COLUMN FORM
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HANDSET
WeightDescription Item No.
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ALUMNIUM ROUND COLUMN FORMAvailablein14”DIAx2’8”,4’and8’ VARIOUS
Availablein18”DIAx1’,2’and8’ VARIOUS
Availablein24”DIAx1’,2’,3’,4’and8’ VARIOUS
Availablein26”DIAx1’,2’,4’ and8’ VARIOUS
Availablein28”DIAx8’ VARIOUS
Use Notes/ObservationsHalf of the column is built with the selected diameter to the desired height and then paired with an identical construction of forms to create the column. Joints of the forms are secured with fit-up bolts.
Flanges on outside of forms allow for crane rigging assisting in placement of the column forms.Due to size of holes the use of a 5/8” flat washer is required.
STEEL ROUND COLUMN FORMAvailablein12”DIAx2’and8’ (HS) VARIOUS
Availablein18”DIAx1’ VARIOUS
Availablein22”DIAx2’,8’and9’6” VARIOUS
Availablein24”DIAx2’,8’ (HS) VARIOUS
Availablein27”DIAx1’, 2’, 4’and8’ VARIOUS
Availablein28”DIAx4’ VARIOUS
Availablein30”DIAx2’and8’ (HS) VARIOUS
Availablein32”DIAx4’and8’ VARIOUS
Availablein33”DIAx2’,8’and10’ VARIOUS
Availablein36”DIAx1’,9’6”and12’ VARIOUS
Availablein36”DIAx2’,4’and8’(HS) VARIOUS
Use Notes/ObservationsHalf of the column is built with the selected diameter to the desired height and then paired with an identical construction of forms to create the column. Joints of the forms are secured with fit-up bolts.
Flanges on outside of forms allow for crane rigging assisting in placement of the column forms.Due to size of holes the use of a 5/8” flat washer is required.Forms with the (HS) designation at the end of their description can be used in wall form applications to creat bullnosed ends. Holes in those forms align with those on the aluminum handset panels.
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ROUND COLUMN FORM
BUILDING HAWAII SINCE 1961
HANDSET
Description Item No. Weight
16
Use Notes/ObservationsUsed to connect the vertical pieces of the column form together and to join the two mirrored forms together to complete the cylindrical form.
The fit-up bolt and nut for round column forms and to attach round column forms to handset panels is 5/8” rather than 1/2”.
FIT-UP BOLT AND NUTFIT-UPBOLT5/8”x2” 3301350 .2LB
FIT-UPNUT5/8” 3301360 .04LB
Use Notes/ObservationsAllows for plumbing of the column. Commonly referred to as a turnbuckle
brace the Form Aligner Brace has a 5-1/2” adjustable length; when closed the length is 38-1/2” and 44” when open.
Two options for the use of the form aligner brace are 1) a single unit attaches to the top collar of the column form and then is attached to a 2x4 that is driven into the ground, 2) 2 form aligner braces are used, one at each end of the 2x4, one bolted to the top collar of the column form and the other staked into the ground
FORM ALIGNER BRACE 21105 8LB