handling units a practical qm experience by jim sachse

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Handling Units A Practical QM Experience by Jim Sachse

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Page 1: Handling Units A Practical QM Experience by Jim Sachse

Handling Units

A Practical QM Experience

by Jim Sachse

Page 2: Handling Units A Practical QM Experience by Jim Sachse

• McCormick implementation scope, logistics process

• Handling Unit Definition• Implementation overview• Problems and fixes• Handling unit - positives

Overview

Page 3: Handling Units A Practical QM Experience by Jim Sachse

• Global leader in spices, seasonings, & flavors

• Based in Baltimore• In operation 114 years• 8,100 employees• Vertical integration: Ingredients,

Industrial, Retail

McCormick Business

Page 4: Handling Units A Practical QM Experience by Jim Sachse

• Go-live June, 2002: 4.6C• Eight locations• Wide scope of implementation: QM,

WM, MM, PP-PI, FI, CO, SD, HR• Single Client• Own largest customer• Batch managed

McCormick Implementation

Page 5: Handling Units A Practical QM Experience by Jim Sachse

• Modified shipping unit• Includes packaging• Contains relevant material

information: batch, mat’l, s/n• Unique, client level, identifiers• Managed through deliveries• Large number of transactions

Handling Unit Definition

Page 6: Handling Units A Practical QM Experience by Jim Sachse

• Ability to be nested• Integrated history

HU vs Storage Unit

Page 7: Handling Units A Practical QM Experience by Jim Sachse

HU History – screen print

Page 8: Handling Units A Practical QM Experience by Jim Sachse

• Ability to be nested• Integrated history• Includes packaging & instructions

HU vs Storage Unit

Page 9: Handling Units A Practical QM Experience by Jim Sachse

• Ability to be nested• Integrated history• Includes packaging & instructions• R/3 object can be linked

HU vs Storage Unit

Page 10: Handling Units A Practical QM Experience by Jim Sachse

• Pallet tags & bar codes• Client level numbering• Material tracking capabilities

McCormick Justification

Page 11: Handling Units A Practical QM Experience by Jim Sachse

• Wide inspection scope• Goods receipt inspections supported?• “Insp. for HU” indicator set

– Types 01 & 04

QM/WM Implementation

Page 12: Handling Units A Practical QM Experience by Jim Sachse

MM Screen print

Page 13: Handling Units A Practical QM Experience by Jim Sachse

• Wide inspection scope• Goods receipt inspections supported?• “Insp. for HU” indicator set

– Types 01 & 04

• Additional insp. types required: Z1, Z4

QM/WM Implementation

Page 14: Handling Units A Practical QM Experience by Jim Sachse

• Wide inspection scope• Goods receipt inspections supported?• “Insp. for HU” indicator set

– Types 01 & 04

• Additional insp. types required: Z1, Z4

• SAP Enhancement QAAT0001– EXIT_SAPLQAAT_002 include ZXQAAU01– EXIT_SAPLQMHU_001 include ZXQAAU04– EXIT_SAPLQPL1_005 include ZXQAAU02

QM/WM Implementation

Page 15: Handling Units A Practical QM Experience by Jim Sachse

• Stock transfer inspections– Between plant: Type 08– Enhancement QAAT0001

• Internal post to QI with lot: Type Z8– V51F_CREATE_INSPECTION_LOT

• Source inspections– Enhancement QAAT0001

• Manufacturer’s Part Number Material– Enhancement QPL10001

• Goods movements VLMOVE

QM/WM Implementation

Page 16: Handling Units A Practical QM Experience by Jim Sachse

VLMOVE Screen print 1

1

2

Page 17: Handling Units A Practical QM Experience by Jim Sachse

VLMOVE Screen print 2

3

4

Page 18: Handling Units A Practical QM Experience by Jim Sachse

VLMOVE Screen print 3

Page 19: Handling Units A Practical QM Experience by Jim Sachse

ZVLMOVE Screen print 13

2

1

Page 20: Handling Units A Practical QM Experience by Jim Sachse

ZVLMOVE Screen print 2

4

5

Page 21: Handling Units A Practical QM Experience by Jim Sachse

ZVLMOVE Screen print 3

Page 22: Handling Units A Practical QM Experience by Jim Sachse

• Recurring inspection: Type 09• Stock requirements list: MD04

QM/WM Implementation

Page 23: Handling Units A Practical QM Experience by Jim Sachse

• Links to inspection lot

HU Opportunities

Page 24: Handling Units A Practical QM Experience by Jim Sachse

HU attach to lot screen

Page 25: Handling Units A Practical QM Experience by Jim Sachse

• Links to inspection lot• Reference to sample

HU Opportunities

Page 26: Handling Units A Practical QM Experience by Jim Sachse

HU ref in sample screen

Page 27: Handling Units A Practical QM Experience by Jim Sachse

• Links to inspection lot• Reference to sample• Ease of goods movements

HU Opportunities

Page 28: Handling Units A Practical QM Experience by Jim Sachse

• Links to inspection lot• Reference to sample• Ease of goods movements• HU History

HU Opportunities

Page 29: Handling Units A Practical QM Experience by Jim Sachse

HU History – screen print

Page 30: Handling Units A Practical QM Experience by Jim Sachse

• Links to inspection lot• Reference to sample• Ease of goods movements• HU History• Detailed tracking

HU Opportunities

Page 31: Handling Units A Practical QM Experience by Jim Sachse

ZPR26 Screen print

Page 32: Handling Units A Practical QM Experience by Jim Sachse

• Links to inspection lot• Reference to sample• Ease of goods movements• HU History• Detailed tracking• Object Linking

HU Opportunities

Page 33: Handling Units A Practical QM Experience by Jim Sachse

QN Screen print 1

1

Page 34: Handling Units A Practical QM Experience by Jim Sachse

QN Screen print 2

2

Page 35: Handling Units A Practical QM Experience by Jim Sachse

QN Screen print 33

Page 36: Handling Units A Practical QM Experience by Jim Sachse

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Session Code: [3904]