handbook of pvc pipe chap8.pdf
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CHAPTER VIII - SPECIAL DESIGN APPLICATIONS
CHAPTER VIII
S P E C I A L D E S I G N A P P L I C A T I O N S
Summary of Recommendations, Relationships and
Data Essential to the Design of PVC Piping Systems
Relative to:
Longitudinal Bending
Support Spacing
Thermal Expansion and Contraction
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CHAPTER VIII
SPECIAL DESIGN APPLICATIONS
LONGITUDINAL BENDING
The response of PVC pipe to longitudinal bending is considered a
significant advantage of PVC pipe in buried applications. Longitudinal
bending may be done deliberately in PVC pipe installations to make
changes in alignment to avoid obstructions, or it may also occur in
response to various unplanned conditions or unforeseen changes in
conditions in the pipe-soil system such as:- Differential settlement of a manhole, valve or structure to which the
pipe is rigidly connected.
- Uneven settlement of the pipe bedding.
- Ground movement associated with tidal or ground water conditions.
- Erosion of bedding or foundation material due to pipeline leakage.
- Seasonal variation in soil conditions due to changes in moisture
content (limited to expansive or organic soils).
- Improper installation procedures, e.g., non-uniform foundation,unstable bedding, inadequate embedment consolidation.
- Seismic activity.
Through longitudinal bending, PVC pipe provides the ability to
deform or bend and move away from external load concentrations. The
use of flexible joints also enhances a pipe's ability to yield to these forces,
thereby reducing risk of damage or failure. Good engineering design and
proper installation will eliminate longitudinal bending of PVC pipe from
being a critical design consideration.Allowable Longitudinal Bending: When installing PVC pipe, some
changes in direction may be necessary which can be accomplished without
the use of elbows, sweeps, or other direction-changing fittings. Controlled
longitudinal bending, within acceptable limits, can be properly
accommodated by PVC pipe.
Depending upon individual joint design, some amount of axial joint
deflection may be possible in gasketed PVC pipe joints. The pipe
manufacturer should be contacted for allowable joint deflection
recommendations. Additional joint deflection may be possible in
specially designed gasketed joints. Solvent cemented joints allow for no
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axial joint deflection. When applying joint deflection to achieve a change
in system alignment, the pipe barrel should not be bent intentionally.
For pressurized tubes, mathematical relationships for longitudinal
bending have been derived by Reissner.2 These relationships compare
favorably to those of Timoshenko6 and others. One critical limit to
bending of PVC pipe is long-term flexural stress. Axial bending can also
cause a very small amount of ovalization or diametric deflection of the
pipe.
PVC pipe has short-term strengths of 7,000 to 8,000 lbs/in2(48.26 to
55.16 MPa) in tension and 11,000 to 15,000 lbs/in2(75.84 to 103.42 MPa)
in flexure. The long-term strength of PVC pressure pipe in either tension,compression, or flexure can conservatively be assumed as equal to the
hydrostatic design basis (HDB) of 4,000 lbs/in2(27.58 MPa). Applying a
2:1 safety factor results in an allowable long-term tensile or flexural stress
equal to the recommended hydrostatic design stress (S) of 2,000 lbs/in2
(13.79 MPa) for PVC pipe at 73.4o
F (23o
C). This 2,000 lbs/in2 (13.79
MPa) allowable long-term flexural stress may be used for gasketed joint
pipe. That is because the very slight longitudinal strain that occurs in
PVC pipe when it is pressurized is absorbed harmlessly at the joint. Inrestrained-joint pipelines (using solvent-cemented joints, for example) the
longitudinal strain results in a longitudinal stress with a value of one-half
the hoop stress. Therefore, the available conservative tensile stress for
bending is 2,000 - (2,000/2) = 1,000 lbs/in2 (6.89 MPa) in a restrained-
joint system.
From this rationale the equation for allowable bending stress (Sb) is:
EQUATION 8.1
Sb= (HDB - St)T
F
Where: HDB = hydrostatic design basis, lbs/in2(4,000 for PVC)
St = HDB/2 = tensile stress from longitudinal thrust,
lbs/in2
F = safety factor (2.0 for pressure rated pipe or non-pressure pipe, and 2.5 for pressure class pipe)
T = thermal de-rating factor (See Chapter V Table
5.1.)
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Note: The longitudinal stress from thermal expansion and
contraction can be ignored in buried gasketed-joint PVC piping
due to the gasketed-joints ability to accommodate these changes.
Longitudinal thermal stresses should be considered in restrained
pipes such as lines with solvent-cemented joints and restrained
supported piping.
These stresses in restrained-joint piping systems should be considered
using the following equation:
EQUATION 8.2
S = ECT(t1-t0)
Where: S = stress, lbs/in2
E = modulus of tensile elasticity, lbs/in2
CT= coefficient of thermal expansion, in/in/oF
t1 = highest pipe wall temperature,oF
t0 = lowest pipe wall temperature,o
F
Using Equation 8.1, the maximum allowable bending stresses (Sb) for
PVC pipe at 73.4o
F (23o
C) are given in Table 8.1. The mathematical
relationship between stress and the moment induced by longitudinal
bending of pipes is:
EQUATION 8.3
M =SbI
c
Where: M = bending moment, in-lbs
Sb = allowable bending stress, lbs/in2(See Table 8.1.)
c = Do/2 = distance from extreme fiber to neutral axis, in
I = moment of inertia, in
4
(See Equation 8.4.)
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TABLE 8.1
ALLOWABLE BENDING STRESSES AT 73.4F
Pressure Class Pipe =
4000 -4000
21.0
2.5 = 800 lbs/in
2(5.52 MPa)
Pressure Rated Pipe =
4000 -4000
21.0
2.0 = 1000 lbs/in
2(6.89 MPa)
Note: Difference between allowable bending stresses for Pressure Class and Pressure
Rated Pipe relates to difference in selected factors of safety. The allowable bending
stresses above are based on restrained-joint systems and are, therefore, conservative forgasketed pressure pipe.
Non-Pressure Pipe
PVC 12454 = [ ]4000 - 01.0
2.0 = 2000 lbs/in
2(13.79 MPa)
PVC 12364 = [3200 - 0]1.0
2.0= 1600 lbs/in
2(11.72 MPa)
EQUATION 8.4
I =
64(Do4- Di4) = 0.0491 (Do4- Di4)
Where: I = moment of inertia, in4
Do = average outside diameter, inDi = average inside diameter, in
= Do- 2t avg, where:
tavg = tmin+ 6% tmin= average wall thickness, in
tmin = minimum wall thickness, in
Note: This equation does not apply to profile wall products. Due to
their complex geometry, the manufacturer should be consulted
for the appropriate values of Ior the allowable bending radius.
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Assuming that the bent length of pipe conforms to a circular arc after
backfilling and installation, the minimum radius in inches of the bending
circle (Rb) can be found by Timoshenko's equation:
EQUATION 8.5
Rb=EI
M
Figure 8.1 describes the variables in the following equations. Combining
Equations 8.3 and 8.5 gives:
EQUATION 8.6
Rb=E Do2 Sb
The central angle () subtended by the length of pipe (L) is:
EQUATION 8.7
=bR2
360L
=57.30L
Rb
Where: L and Rbhave the same units of length, and the angle of
lateral deflection (a) of the curved pipe from a tangent to
the circle is:
EQUATION 8.8
a =
/2, degrees
The distance offset at the end of the pipe from the tangent to the circle
is defined in the equation below:
EQUATION 8.9
A = 2Rb(sin2/2 = 2Rb(sin2a)
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Assuming that during installation the pipe is temporarily fixed at one
end and acts as a cantilevered beam, then the lateral force required at the
free end to achieve the offset (A) may be determined by the equation:
EQUATION 8.10
P =3EIA
L3
Where: P = lateral offset force, lbs
E = modulus of tensile elasticity, lbs/in2*
I = moment of inertia, in4
(See Equation 8.4.)A = offset at free end, in
L = pipe length, in
*Note: E will change with temperature (refer to Chapter VII).
Longitudinal bending of PVC pipe without allowance for joint
deflection should not exceed limits given in Tables 8.2 through 8.4. In the
tables, limits of longitudinal bending are expressed for appropriate pipe
lengths as follows:- Maximum bend allowable defined in terms of minimum bending
radius, Rb
- Maximum pipe end offset from the tangent to the circle, A
- Angle of longitudinal deflection from a circular tangent by pipe
bending, a
- Lateral offset force to effect bending, P
The mathematical relationship between the bending deflection angle
(a), the offset (A), the lateral offset force (P), and the minimum bending
radius (Rb) are defined in Figure 8.1. Longitudinal bending limits given
in Tables 8.2 through 8.4 are calculated without allowance for joint
deflection and without consideration of the stresses imposed upon the joint.
Because of the characteristics of a particular joint design, it is possible that a
manufacturer's recommended bending radius may be greater or lesser than
those tabulated. Profile-wall pipes may not duplicate the longitudinal
bending performance of solid-wall PVC pipes. Pipes with an open profiletypically can be bent to the same radii as solid wall pipes with a similar pipe
stiffness. However, the load (P) may be lower. Pipes with a closed profile
typically are limited to larger bending radii. The pipe manufacturer should
be consulted for specific recommendations and limits.
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FIGURE 8.1
PVC PIPE ALLOWABLE BEND
CALCULATIONS MADE AT 73o F (23o C)
(EQUATION 8.3) EQUATION 8.11
M =SbI
c L =
Rb90
a
(EQUATION 8.7) EQUATION 8.12
=360L
2Rbd = Rbcos /2
(EQUATION 8.8) EQUATION 8.13
a= /2 Y = Rb- d
(EQUATION 8.9) EQUATION 8.14
A = 2Rb(sin2/2) = C = 2Rbsin /2 L
Csin /2 = L tan a
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Load application at 73F (23C) required to effect maximum allowable
longitudinal bending in PVC pipe is given in Tables 8.2 through 8.4.
Longitudinal bending of PVC pipe effected through mechanical means must
be controlled to prevent excessive loading of the pipe. In many cases,
bending of PVC pipe can and should be accomplished manually.
When longitudinally bending PVC pipe, the joint shall be blocked or
braced to ensure straight alignment of the joint and to prevent axial
deflection in the gasketed or mechanical joint. Excessive axial-joint
deflection may result in damaging stresses or leakage. If bending
requirements are followed, diameters larger than those shown in Tables
8.2 through 8.4 may be longitudinally bent; however, the forces requiredshould be considered.
When the desired change of direction in a PVC pipeline exceeds the
permissible bending deflection angle () for a given length of pipe, the
longitudinal bending required should be distributed through a number of
pipe lengths. Calculation of required distribution of longitudinal bending
in PVC pipe is demonstrated in the following example.
Example: Calculate the number of pieces of pipe and the total offset,A, required to achieve a 10 change in pipeline direction using only
longitudinal bending of the pipe barrel.
- Pipeline using AWWA C900 8-in PVC DR 18 pipe in 20 ft lengths
See Figure 8.1 and Table 8.2
Rb= 2260 in or 188 ft
Circumference = 2Rb= 2(3.14)(188) = 1181 ftL= (1181)(10 /360) = 33 ft
20 ft < 33 ft < 40 ft
Use 2 each 8-in x 20-ft lengthsL= 2 x 20-ft = 40 ft
- Resultant total offset for the pipeline over 2 pipe lengths:
Assume: LCThen using Equation 8.9:
A = Csin /2= 40 sin (10 /2)
= 40 (.087) = 3.5 ft
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TABLE 8.3
ALLOWABLE LONGITUDINAL BENDING
FOR PRESSURE RATED PIPE (ASTM D 2241, DR = 21, 26, 32.5)IN 20 FOOT LENGTHS
(Sb= 1000 lbs/in2, E = 400,000 lbs/in
2)
Nominal Size,
in1.5 2 2.5 3 4
DR 21
Do, in 1.900 2.375 2.875 3.500 4.500
tnom, in 0.096 0.120 0.145 0.177 0.227
Di, in 1.71 2.14 2.58 3.15 4.05
I, in4 0.221 0.540 1.161 2.55 6.97
M, in-lbs 233 455 807 1,460 3,100
Rb, in (min) 380 475 575 700 900
Rb, ft (min) 31.7 39.6 47.9 58.3 75.0
,degrees 36.2 29.0 23.9 19.6 15.3
adegrees 18.1 14.5 12.0 9.8 7.6
A, in 73 59 49 41 32
P, lbs 1.4 2.8 5.0 9.0 19
RatioRb/Do 200 200 200 200 200
DR 26Do, in 1.900 2.375 2.875 3.500 4.500
tnom, in 0.077 0.097 0.117 0.143 0.183
Di, in 1.75 2.18 2.64 3.21 4.13
I, in4 0.18 0.45 0.97 2.12 5.79
M, in-lbs 194 379 672 1,210 2,580
Rb, in (min) 380 475 575 700 900
Rb, ft (min) 31.7 39.6 47.9 58.3 75.0
,
degrees 36.2 29.0 23.9 19.6 15.3
adegrees 18.1 14.5 12.0 9.8 7.6
A, in 73 59 49 41 32
P, lbs 1.2 2.3 4.1 7.5 16RatioRb/Do 200 200 200 200 200
DR 32.5
Do, in 1.900 2.375 2.875 3.500 4.500
tnom, in 0.062 0.077 0.094 0.114 0.147
Di, in 1.78 2.22 2.69 3.27 4.21
I, in4 0.15 0.37 0.79 1.74 4.75
M, in-lbs 159 310 551 990 2,110
Rb, in (min) 380 475 575 700 900
Rb, ft (min) 31.7 39.6 47.9 58.3 75.0
,
degrees 36.2 29.0 23.9 19.6 15.3
adegrees 18.1 14.5 12.0 9.8 7.6
A, in 73 59 49 41 32
P, lbs 1.0 1.9 3.4 6.1 13
RatioRb/Do 200 200 200 200 200
Note: Larger diameters of pressure rated pipe are shown on the next page.
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TABLE 8.3 (continued)
ALLOWABLE LONGITUDINAL BENDING
FOR PRESSURE RATED PIPE (ASTM D 2241, DR = 21, 26, 32.5)IN 20 FOOT LENGTHS
(Sb= 1000 lbs/in2, E = 400,000 lbs/in
2)
Nominal Size,
in5 6 8 10 12
DR 21Do, in 5.563 6.625 8.625 10.750 12.750
tnom, in 0.281 0.334 0.435 0.543 0.644
Di, in 5.00 5.96 7.75 9.66 11.46I, in4 16.27 32.7 94.0 227 449
M, in-lbs 5,850 9,880 21,800 42,200 70,400
Rb, in (min) 1110 1330 1730 2150 2550
Rb, ft (min) 92.5 111 144 179 213
,degrees 12.4 10.3 7.9 6.4 5.4
adegrees 6.2 5.2 4.0 3.2 2.7
A, in 26 22 17 13 11
P, lbs 36 61 140 260 440
RatioRb/Do 200 200 200 200 200
DR 26
Do, in 5.563 6.625 8.625 10.750 12.750tnom, in 0.227 0.270 0.352 0.438 0.520
Di, in 5.11 6.08 7.92 9.87 11.71
I, in4 13.5 27.2 78.2 189 373
M, in-lbs 4,870 8,220 18,100 35,100 58,600
Rb, in (min) 1110 1330 1730 2150 2550
Rb, ft (min) 92.5 111 144 179 213
,
degrees 12.4 10.3 7.9 6.4 5.4
adegrees 6.2 5.2 4.0 3.2 2.7
A, in 26 22 17 13 11
P, lbs 30 51 110 220 370
RatioRb/Do 200 200 200 200 200DR 32.5
Do, in 5.563 6.625 8.625 10.750 12.750
tnom, in 0.181 0.216 0.281 0.351 0.416
Di, in 5.20 6.19 8.06 10.05 11.92
I, in4 11.10 22.3 64.1 155 306
M, in-lbs 3,990 6,740 14,900 28,800 48,000
Rb, in (min) 1110 1330 1730 2150 2550
Rb, ft (min) 92.5 111 144 179 213
,degrees 12.4 10.3 7.9 6.4 5.4
adegrees 6.2 5.2 4.0 3.2 2.7
A, in 26 22 16.6 13.4 11.3P, lbs 25 42 93 180 300
RatioRb/Do 200 200 200 200 200
Note: The larger diameters of pressure rated pipe are not shown because the large forces involved
make longitudinal bending impractical. The allowable bending stresses above are based on
restrained joint systems and are, therefore, conservative for gasketed pressure pipe.
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TABLE 8.3 (continued)
ALLOWABLE LONGITUDINAL BENDING
FOR PRESSURE RATED PIPE (ASTM D 2241, DR = 41)IN 20 FOOT LENGTHS
(Sb= 1000 lbs/in2, E = 400,000 lbs/in
2)
Nominal Size,
in3 4 5 6
DR 41Do, in 3.500 4.500 5.563 6.625
tnom, in 0.090 0.116 0.144 0.171
Di, in 3.32 4.27 5.28 6.28I, in4 1.41 3.84 8.98 18.1
M, in-lbs 800 1,710 3,230 5,450
Rb, in (min) 700 900 1110 1330
Rb, ft (min) 58.3 75.0 92.5 111
,
degrees 12.9 10.0 8.1 6.8
adegrees 6.4 5.0 4.1 3.4
A, in 18 14 11 9.3
P, lbs 2.2 4.6 8.7 15
RatioRb/Do 200 200 200 200
Nominal Size,
in8 10 12
DR 41Do, in 8.625 10.750 12.750
tnom, in 0.223 0.278 0.330
Di, in 8.18 10.19 12.09
I, in4 51.9 125 248
M, in-lbs 12,000 23,300 38,900
Rb, in (min) 1730 2150 2550
Rb, ft (min) 144 179 213
,
degrees 5.2 4.2 3.5adegrees 2.6 2.1 1.8
A, in 7.2 5.8 4.9
P, lbs 32 63 105
RatioRb/Do 200 200 200
Note: The larger diameters of pressure rated pipe are not shown because the large forces involved
make longitudinal bending impractical. The allowable bending stresses above are based on
restrained joint systems and are, therefore, conservative for gasketed pressure pipe.
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TABLE 8.4
ALLOWABLE LONGITUDINAL BENDING FOR DR 35
SEWER PIPE IN 13 AND 20 FOOT LENGTHS
(Sb= 1,600 lbs/in2, E = 500,000 lbs/in
2)
Nominal Size,
in4 6 8 10 12 15
13 LengthsDo, in 4.215 6.275 8.400 10.500 12.500 15.300
tnom, in 0.128 0.190 0.254 0.318 0.379 0.463
Di, in 3.96 5.89 7.89 9.86 11.74 14.374
I, in4 3.42 16.8 54.0 132 265 594.4
M, in-lbs 2,600 8,570 20,600 40,100 67,700 124,317
Rb, in (min) 659 980 1310 1640 1950 2,391
Rb, ft (min) 54.9 81.7 109 137 163 199.0
,degrees 13.6 9.1 6.8 5.5 4.6 3.6
adegrees 6.8 4.6 3.4 2.7 2.3 1.8
A, in 18 12 9 7 6 5
P, lbs 25 82 200 390 650 1,330
RatioRb/Do 156 156 156 156 156 156
20 Lengths
Do, in 4.215 6.275 8.400 10.500 12.500 15.300tnom, in 0.128 0.190 0.254 0.318 0.379 0.463
Di, in 3.96 5.89 7.89 9.86 11.74 14.374
I, in4 3.42 16.8 54.0 132 265 594.4
M, in-lbs 2,600 8,570 20,600 40,100 67,700 124,317
Rb, in (min) 659 980 1310 1640 1950 2,391
Rb, ft (min) 54.9 81.7 109 137 163 199.0
,degrees 20.9 14.0 10.5 8.4 7.1 5.8
adegrees 10.4 7.0 5.2 4.2 3.5 2.9
A, in 43 29 22 18 15 12
P, lbs 16 53 130 250 420 780
RatioRb/Do 156 156 156 156 156 156
Note: The larger diameters of DR 35 sewer pipe are not shown because the large forces involved
make longitudinal bending impractical. The values shown are conservative for sewer pipes
manufactured with lower modulus materials.
When longitudinal bending of the PVC pipe barrel is not practical,
such as in large diameter pipelines, axial deflection in the pipe-joints may
be possible. Contact the pipe manufacturer for joint-deflection
recommendations. The recommended axial joint-deflection is representedby in Figure 8.2.
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FIGURE 8.2
COMPOUND CURVILINEAR ALIGNMENT FROM
BENDING MULTIPLE PIPES
The radius of curvature,
Rbis related to
(the jointdeflection):
Performance Limits in Longitudinal Bending: The performance
limits for permanent longitudinal bending in a buried PVC pipe
application must not be confused with the coiling limits established for
temporary coiled storage where the bending stress approaches the short-
term tensile stress. (See Table 8.5 - Longitudinal Bending Stress and
Strain.) Coiling of unplasticized PVC pipe is not a common practice, but
may be permissible for small diameters where the minimum bending
radius ratio (Rb/Do) is not less than 25 and the bending strain (
b) is notgreater than 0.020 inches per inch.
Bending Strain. Longitudinal bending strain (b) and longitudinal
bending stress (Sb) for PVC pipe at different degrees of axial flexure are
tabulated in Table 8.5 from Equation 8.15. The bending stresses
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291
calculated are the initial stresses, which decrease over time when the strain
stays constant.
EQUATION 8.15
b= Sb/E = Do/2Rb
Where: Sb = bending stress, lbs/in2
E = modulus of tensile elasticity, lbs/in2
Do = outside diameter, in
Rb = bending radius, in
TABLE 8.5
LONGITUDINAL BENDING STRESS AND STRAIN IN PVC PIPE
Bending Radius Bending Strain Bending Stress, Sb(lbs/in2)
Ratio, Rb/Do b, (in/in) E = 400,000 E = 440,000 E = 500,000
25 0.0200 8,000 8,800 10,000
50 0.0100 4,000 4,400 5,000
100 0.0050 2,000 2,200 2,500200 0.0025 1,000 1,100 1,250
250 0.0020 800 880 1,000
300 0.0017 667 748 833
500 0.0010 400 440 500
Bending Ovalization (diametric or ring deflection). As a thin tube is
bent longitudinally, it will ovalize into an approximately elliptical shape.
This effect has been ignored as insignificant in previous calculations onlongitudinal bending. Ring deflection is usually expressed as:
EQUATION 8.16
Deflection = =D
Y or
EQUATION 8.17
% Deflection = 100= 100D
Y
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Where: Y = the reduction in outside diameter, inD = original pipe outside diameter, in
For thin pressurized tubes, the mathematical relationship between ring
deflection and axial bending has been derived by E. Reissner as follows:
EQUATION 8.18
=D
Y= (A1 a2)
2
3+
71 + 4
135 + 9
(A1a2)
with and (A1a2) defined as:
EQUATION 8.19
=
12(1 - v2)PDm3
8Et3
EQUATION 8.20
(A1 a2) =1
16
18(1 - v2)
12 + 4
Dm4
R2t2
Where: Dm = mean pipe diameter, in
v = Poisson's Ratio (0.38 for PVC)P = internal pipe pressure, lbs/in2(gauge)
E = modulus of elasticity, lbs/in2
t = pipe wall thickness, in (use tnom= 1.06 x tmin)
R = bending radius of pipe, in
Example: Calculate the percent ring deflection which results from
bending a 15" DR 35 PVC sewer pipe with a 400,000 lbs/in2
modulus ofelasticity to a minimum bending radius of 156 times the pipe diameter, as
shown in Table 8.4.
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Since P= 0, = 0 for sewer pipe and:
(A1 a2) =1
16
18(1 - 0.382)
12 + 4 Dm4
R2t2
=1
16
86.0
12
18
(15.3 - 0.463)4
(2387)2(0.463)2
=(0.214)105.597
60)0.080(48,46
= 0.00324
= 0.00324
++
+ )00324.0(0135
071
3
2
= 0.00324 [0.667 + 0.00170] = 0.002
= 0.2% ring deflection
Example: Calculate the percent ring deflection after pressurization to
100 lbs/in2which results from bending a 4" DR 14 PVC pressure pipe to a
minimum bending radius of 250 times the diameter, as shown in Table
8.2.
=12(1 - 0.382) 100 (4.800 - 0.364)3
8 (400,000)(0.364)3
=)0482.0(000,200,3
)29.87)(86.0(1200 = 0.584
(A1a2) = 116 18 (1 - 0.382
)12 + 4 (0.581) (4.800 - 0.364)
4
(1,200)2(0.364)2
=1
16
+
32.212
86.018
)132.0)(000,440,1(
2.387
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294
= 0.000138
= 0.000138
+
++
000138.0)584.0(9135
)584.0(471
3
2
= 0.000138
+ 000722.0
3
2
= 0.000092
= 0.009% ring deflection
From an analysis of the above examples, it has been determined that at
the recommended maximum bending (minimum bending radius) for 4" to
15" PVC pressure pipes and non-pressure pipes, a close approximation of
deflection can be calculated from the equation:
EQUATION 8.21
=mD
Y=
2
3(A1 a2) =
(1 - v2)Dm4
16R2t2
Where: = ring deflectionv = Poisson's Ratio (0.38 for PVC)
Dm = mean pipe diameter, inR = bending radius of pipe, in
t = pipe wall thickness, in (use tnom= 1.06 x tmin)
Analysis of these relationships also establishes that the amount of
deflection resulting from bending is negligible in the case of pressure
pipes, and the amount has very little significance in the case of non-
pressure pipes. Generally, at bending radii of 300 times the diameter, the
percent diametric ring deflection from bending will be less than 0.06percent for all PVC pipes marketed today in North America.
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SUPPORT SPACING
PVC pipe, when installed without uniform longitudinal support as
provided in a properly bedded underground application, requires supports
with proper spacing. In various above-ground applications, PVC pipe is
suspended on "hangers" or "brackets." Proper bearing and spacing of pipe
supports in such an application is required to prevent excessive stress
concentration due to load bearing, to prevent excessive bending stress, and
to limit pipe displacement or "sag" between supports to acceptable
tolerances. Recommended support spacing or length of pipe spanning
between supports for PVC pipe in above-ground applications is shown in
Table 8.6.
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TABLE 8.6
SUPPORT SPACING FOR SUSPENDED HORIZONTAL
PVC PIPE FILLED WITH WATER
Note: Support spacing recommendations shown in Table 8.6 are based on the following design
limitations:
1. Initial pipe vertical displacement (sag) limited to 0.2 percent of span length based on
calculations using Equation 8.22, so that long-term sag is limited to approximately 0.5
percent.
2. Pipe bending stress values limited to values defined in Table 8.1.
3. All calculated values greater than 20.0 have been reduced to 20.0, which is the
maximum length for gasketed PVC pipe.
Nominal Tensile PVC Pipe Support Spacing, ft (m)
Pipe Size Product Dimension Modulus
(in) Standard Ratio (lbs/in2) 73.4oF (23
oC) 120
oF (49
oC) 140
oF (60
oC)
4 AWWA C900 14 400,000 8.3 (2.5) 7.7 (2.3) 7.4 (2.2)4 AWWA C900 18 400,000 7.8 (2.3) 7.3 (2.2) 7.0 (2.1)4 AWWA C900 25 400,000 7.2 (2.1) 6.7 (2.0) 6.4 (1.9)6 AWWA C900 14 400,000 10.6 (3.2) 9.9 (3.0) 9.4 (2.8)6 AWWA C900 18 400,000 10.0 (3.0) 9.3 (2.8) 8.9 (2.7)6 AWWA C900 25 400,000 9.2 (2.8) 8.5 (2.5) 8.1 (2.4)8 AWWA C900 14 400,000 12.8 (3.9) 11.8 (3.5) 11.3 (3.4)8 AWWA C900 18 400,000 12.0 (3.6) 11.1 (3.3) 10.6 (3.2)8 AWWA C900 25 400,000 11.0 (3.3) 10.2 (3.1) 9.8 (2.9)
10 AWWA C900 14 400,000 14.6 (4.4) 13.6 (4.1) 13.0 (3.9)10 AWWA C900 18 400,000 13.8 (4.2) 12.8 (3.9) 12.2 (3.7)10 AWWA C900 25 400,000 12.6 (3.8) 11.7 (3.5) 11.2 (3.4)12 AWWA C900 14 400,000 16.4 (4.9) 15.2 (4.6) 14.6 (4.4)12 AWWA C900 18 400,000 15.4 (4.6) 14.3 (4.3) 13.7 (4.1)12 AWWA C900 25 400,000 14.2 (4.3) 13.1 (3.9) 12.6 (3.8)
14 AWWA C905 18 400,000 17.3 (5.3) 16.0 (4.9) 15.3 (4.7)14 AWWA C905 21 400,000 16.7 (5.1) 15.4 (4.7) 14.8 (4.5)14 AWWA C905 25 400,000 15.8 (4.8) 14.7 (4.5) 14.1 (4.3)14 AWWA C905 32.5 400,000 14.7 (4.5) 13.6 (4.2) 13.1 (4.0)14 AWWA C905 41 400,000 13.8 (4.2) 12.8 (3.9) 12.3 (3.7)16 AWWA C905 18 400,000 18.8 (5.7) 17.4 (5.3) 16.7 (5.1)16 AWWA C905 21 400,000 18.2 (5.5) 16.8 (5.1) 16.1 (4.9)16 AWWA C905 25 400,000 17.3 (5.3) 16.0 (4.9) 15.3 (4.7)16 AWWA C905 32.5 400,000 16.1 (4.9) 14.8 (4.5) 14.3 (4.3)16 AWWA C905 41 400,000 15.0 (4.6) 13.9 (4.2) 13.4 (4.1)18 AWWA C905 18 400,000 20.0 (6.1) 18.8 (5.7) 18.0 (5.5)
18 AWWA C905 21 400,000 19.5 (5.9) 18.0 (5.5) 17.3 (5.3)18 AWWA C905 25 400,000 18.6 (5.7) 17.2 (5.3) 16.5 (5.0)18 AWWA C905 32.5 400,000 17.3 (5.3) 16.0 (4.9) 15.4 (4.7)18 AWWA C905 41 400,000 16.2 (4.9) 15.0 (4.6) 14.4 (4.4)18 AWWA C905 51 400,000 15.3 (4.6) 14.1 (4.3) 13.5 (4.1)20 AWWA C905 18 400,000 20.0 (6.1) 20.0 (6.1) 19.3 (5.9)
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TABLE 8.6 (continued)
Nominal Tensile PVC Pipe Support Spacing, ft (m)
Pipe Size Product Dimension Modulus
(in) Standard Ratio (lbs/in2) 73.4oF (23oC) 120oF (49oC) 140oF (60oC)
20 AWWA C905 21 400,000 20.0 (6.1) 19.3 (5.9) 18.5 (5.7)20 AWWA C905 25 400,000 19.9 (6.1) 18.4 (5.6) 17.7 (5.4)20 AWWA C905 32.5 400,000 17.3 (5.3) 16.0 (4.9) 15.4 (4.7)20 AWWA C905 41 400,000 17.4 (5.3) 16.1 (4.9) 15.4 (4.7)20 AWWA C905 51 400,000 16.4 (5.0) 15.1 (4.6) 14.5 (4.4)24 AWWA C905 18 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)24 AWWA C905 21 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)24 AWWA C905 25 400,000 20.0 (6.1) 20.0 (6.1) 19.9 (6.1)24 AWWA C905 32.5 400,000 20.0 (6.1) 19.3 (5.9) 18.5 (5.6)24 AWWA C905 41 400,000 19.6 (6.0) 18.1 (5.5) 17.4 (5.3)24 AWWA C905 51 400,000 18.4 (5.6) 17.0 (5.2) 16.3 (5.0)30 AWWA C905 21 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)30 AWWA C905 25 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)30 AWWA C905 32.5 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)30 AWWA C905 41 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)30 AWWA C905 51 400,000 20.0 (6.1) 19.7 (6.0) 18.9 (5.7)36 AWWA C905 21 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)36 AWWA C905 25 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)36 AWWA C905 32.5 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)36 AWWA C905 41 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)36 AWWA C905 51 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)42 AWWA C905 25 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)42 AWWA C905 32.5 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)42 AWWA C905 41 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)42 AWWA C905 51 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)48 AWWA C905 32.5 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)48 AWWA C905 41 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)48 AWWA C905 51 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)
1.5 ASTM D2241 21 400,000 4.2 (1.3) 3.8 (1.2) 3.7 (1.1)1.5 ASTM D2241 26 400,000 3.9 (1.2) 3.6 (1.1) 3.5 (1.1)2 ASTM D2241 21 400,000 4.8 (1.5) 4.5 (1.4) 4.3 (1.3)2 ASTM D2241 26 400,000 4.6 (1.4) 4.2 (1.3) 4.0 (1.2)
2.5 ASTM D2241 21 400,000 5.5 (1.7) 5.1 (1.5) 4.9 (1.5)2.5 ASTM D2241 26 400,000 5.2 (1.6) 4.8 (1.5) 4.6 (1.4)3 ASTM D2241 21 400,000 6.3 (1.9) 5.8 (1.8) 5.6 (1.7)3 ASTM D2241 26 400,000 5.9 (1.8) 5.5 (1.7) 5.2 (1.6)4 ASTM D2241 21 400,000 7.4 (2.3) 6.8 (2.1) 6.6 (2.0)4 ASTM D2241 26 400,000 7.0 (2.1) 6.5 (2.0) 6.2 (1.9)5 ASTM D2241 21 400,000 8.5 (2.6) 7.9 (2.4) 7.6 (2.3)5 ASTM D2241 26 400,000 8.0 (2.5) 7.4 (2.3) 7.1 (2.2)6 ASTM D2241 21 400,000 9.6 (2.9) 8.8 (2.7) 8.5 (2.6)6 ASTM D2241 26 400,000 9.0 (2.8) 8.4 (2.5) 8.0 (2.4)8 ASTM D2241 21 400,000 11.4 (3.5) 10.5 (3.2) 10.1 (3.1)8 ASTM D2241 26 400,000 10.8 (3.3) 10.0 (3.0) 9.6 (2.9)
8 ASTM D2241 32.5 400,000 10.1 (3.1) 9.4 (2.9) 9.0 (2.7)8 ASTM D2241 41 400,000 9.5 (2.9) 8.7 (2.7) 8.4 (2.6)10 ASTM D2241 21 400,000 13.2 (4.0) 12.2 (3.7) 11.7 (3.6)10 ASTM D2241 26 400,000 12.5 (3.8) 11.5 (3.5) 11.1 (3.4)10 ASTM D2241 32.5 400,000 11.7 (3.6) 10.8 (3.3) 10.4 (3.2)10 ASTM D2241 41 400,000 11.0 (3.3) 10.1 (3.1) 9.7 (3.0)12 ASTM D2241 21 400,000 14.8 (4.5) 13.7 (4.2) 13.1 (4.0)
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TABLE 8.6 (continued)
Nominal Tensile PVC Pipe Support Spacing, ft (m)
Pipe Size Product Dimension Modulus
(in) Standard Ratio (lbs/in2) 73.4oF (23oC) 120oF (49oC) 140oF (60oC)
12 ASTM D2241 26 400,000 14.0 (4.3) 12.9 (3.9) 12.4 (3.8)12 ASTM D2241 32.5 400,000 13.1 (4.0) 12.1 (3.7) 11.7 (3.6)12 ASTM D2241 41 400,000 12.3 (3.7) 11.4 (3.5) 10.9 (3.3)14 ASTM D2241 21 400,000 16.5 (4.8) 14.5 (4.4) 13.9 (4.2)14 ASTM D2241 26 400,000 14.8 (4.5) 13.7 (4.2) 13.1 (4.0)14 ASTM D2241 32.5 400,000 13.9 (4.2) 12.8 (3.9) 12.3 (3.8)14 ASTM D2241 41 400,000 13.0 (4.0) 12.0 (3.7) 11.6 (3.5)16 ASTM D2241 21 400,000 17.1 (5.2) 15.8 (4.8) 15.2 (4.6)16 ASTM D2241 26 400,000 16.2 (4.9) 14.9 (4.6) 14.3 (4.4)16 ASTM D2241 32.5 400,000 15.2 (4.6) 14.0 (4.3) 13.5 (4.1)
16 ASTM D2241 41 400,000 14.2 (4.3) 13.2 (4.0) 12.6 (3.9)18 ASTM D2241 21 400,000 18.5 (5.6) 17.1 (5.2) 16.4 (5.0)18 ASTM D2241 26 400,000 17.5 (5.3) 16.3 (4.9) 15.5 (4.7)18 ASTM D2241 32.5 400,000 16.4 (5.0) 15.2 (4.6) 14.6 (4.4)18 ASTM D2241 41 400,000 15.4 (4.7) 14.2 (4.3) 13.7 (4.2)20 ASTM D2241 21 400,000 19.8 (6.0) 18.3 (5.6) 17.6 (5.4)20 ASTM D2241 26 400,000 18.7 (5.7) 17.3 (5.3) 16.6 (5.1)20 ASTM D2241 32.5 400,000 17.6 (5.4) 16.3 (5.0) 15.6 (4.8)20 ASTM D2241 41 400,000 16.5 (5.0) 15.3 (4.7) 14.7 (4.5)24 ASTM D2241 21 400,000 20.0 (6.1) 20.0 (6.1) 19.9 (6.1)24 ASTM D2241 26 400,000 20.0 (6.1) 19.6 (6.0) 18.8 (5.7)24 ASTM D2241 32.5 400,000 19.9 (6.1) 18.4 (5.6) 17.7 (5.4)
24 ASTM D2241 41 400,000 18.6 (5.7) 17.2 (5.3) 16.6 (5.0)
4 ASTM D3034 26 400,000 6.7 (2.0) 6.2 (1.9) 5.9 (1.8)6 ASTM D3034 26 400,000 8.7 (2.7) 8.1 (2.5) 7.7 (2.4)8 ASTM D3034 26 400,000 10.6 (3.2) 9.8 (3.0) 9.4 (2.9)
10 ASTM D3034 26 400,000 12.3 (3.7) 11.4 (3.5) 10.9 (3.3)12 ASTM D3034 26 400,000 13.8 (4.2) 12.8 (3.9) 12.2 (3.7)15 ASTM D3034 26 400,000 15.8 (4.8) 14.6 (4.4) 14.0 (4.3)4 ASTM D3034 35 400,000 6.1 (1.9) 5.7 (1.7) 5.5 (1.7)6 ASTM D3034 35 400,000 8.0 (2.4) 7.4 (2.3) 7.1 (2.2)8 ASTM D3034 35 400,000 9.7 (3.0) 9.0 (2.7) 8.6 (2.6)
10 ASTM D3034 35 400,000 11.3 (3.4) 10.4 (3.2) 10.0 (3.1)
12 ASTM D3034 35 400,000 12.7 (3.9) 11.8 (3.6) 11.3 (3.4)15 ASTM D3034 35 400,000 14.5 (4.4) 13.4 (4.1) 12.9 (3.9)4 ASTM D3034 35 500,000 6.5 (1.9) 6.0 (1.8) 5.7 (1.7)6 ASTM D3034 35 500,000 8.4 (2.5) 7.8 (2.3) 7.5 (2.2)8 ASTM D3034 35 500,000 10.2 (3.1) 9.5 (2.8) 9.1 (2.7)
10 ASTM D3034 35 500,000 11.9 (3.6) 11.0 (3.3) 10.6 (3.2)12 ASTM D3034 35 500,000 13.4 (4.0) 12.4 (3.7) 11.9 (3.6)15 ASTM D3034 35 500,000 15.3 (4.6) 14.2 (4.3) 13.6 (4.1)
18 ASTM F679 T-1 400,000 16.5 (5.0) 15.3 (4.7) 14.7 (4.5)18 ASTM F679 T-2 500,000 17.3 (5.3) 16.0 (4.9) 15.4 (4.7)21 ASTN F679 T-1 400,000 18.4 (5.6) 17.0 (5.2) 16.4 (5.0)
21 ASTM F679 T-2 500,000 19.3 (5.9) 17.9 (5.4) 17.2 (5.2)24 ASTM F679 T-1 400,000 19.9 (6.1) 18.4 (5.6) 17.7 (5.4)24 ASTM F679 T-2 500,000 20.0 (6.1) 19.3 (5.9) 18.6 (5.7)27 ASTM F679 T-1 400,000 20.0 (6.1) 19.9 (6.1) 19.2 (5.8)27 ASTM F679 T-2 500,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)
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TABLE 8.6 (continued)
Nominal Tensile PVC Pipe Support Spacing, ft (m)
Pipe Size Product Dimension Modulus
(in) Standard Ratio (lbs/in2) 73.4oF (23
oC) 120
oF (49
oC) 140
oF (60
oC)
30 ASTM F679 T-1 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)30 ASTM F679 T-2 500,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)33 ASTM F679 T-1 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)33 ASTM F679 T-2 500,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)36 ASTM F679 T-1 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)36 ASTM F679 T-2 500,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)
Note: Due to the various profile designs that are available, manufacturers of profile pipe should
be contacted concerning the recommended support spacing of their products.
In common practice, a support is secured within two feet of and on
both sides of pipe joints. Pipe supports should provide a smooth bearing
surface conforming closely to the bottom half of the pipe. The bearing
surface in contact with the pipe should be at least 2 inches (50 mm) wide.
Supports should permit longitudinal pipe movement in expansion and
contraction without abrasion, cutting or restriction. Supports should be
mounted rigidly to prevent lateral or vertical pipe movementperpendicular to the longitudinal axis in response to thrust from internal
pressure. Changes in pipe line size and direction should be adequately
anchored.
PVC pipe conveying fluids while suspended in horizontal
configuration by rigid supports displays response to load which conforms
to design theory for suspended beams. Maximum span vertical
displacement (sag) may be calculated as follows:
Two supports per continuous length of pipe - (one span)
EQUATION 8.22
y =0.0130wL4
EI
Where: y = mid-span vertical displacement (sag), in
w = weight of pipe filled with water, lbs/in
L = support spacing or span length, in
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E = modulus of elasticity, lbs/in2
I = moment of inertia, in4(See Equation 8.4.)
Consequently, Equation 8.22 can be rearranged in order to calculate the
maximum support spacing as a result of short-term or initial sag:
EQUATION 8.23
L =
3/1
w
EI154.0
Since the modulus of elasticity of PVC is temperature dependent, a
multiplier should be applied to the room temperature modulus for
applications at higher temperatures. Simply multiply the modulus for
PVC at 73.4oF by the correction factor shown in Table 8.7 to obtain an
accurate E value, which can be used in the vertical displacement and
support spacing calculations.
TABLE 8.7
TEMPERATURE CORRECTIONS FOR E
Temperature Modulus of Elasticity
F C Correction Factor
90 (32) 0.93
100 (38) 0.88110 (43) 0.84
120 (49) 0.79
130 (54) 0.75
140 (60) 0.70
NOTES:
1. The maximum recommended temperature for the wall of PVC pipe and fittings is
140F (60C).2. Interpolate between the temperatures listed to calculate other factors.
3. The factors in Table 8.7 assume sustained elevated service temperatures. When the
contents of a PVC pipe are only intermittently and temporarily raised above the
service temperature shown, a multiplier may not be needed.
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Weight of PVC pipe filled with water is calculated as follows:
EQUATION 8.24
w = 0.0113 (3.5 Do2- Di2)
Where: w = weight of pipe filled with water, lbs/in
Do = average outside diameter, in
Di = average inside diameter, in
Note: Derivation of Equation 8.24 is based on the following specificgravities:
SGPVC = 1.40
SGH2O = 1.00
Normally, specific gravity of sewage can be assumed to be 1.0. If
higher specific gravities are anticipated, Equation 8.24 should be
factored by the particular fluid specific gravity.
Maximum bending stress in the pipe wall may be calculated as
follows:
EQUATION 8.25
Sb=M Do
2I
Where: Sb = bending stress, lbs/in2
M = bending moment, in-lbs
I = moment of inertia, in4(See Equation 8.4.)
Do = average outside diameter, in
The moment for an end-supported simple beam with single span may
be calculated as follows:EQUATION 8.26
M =wL2
8
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Where: M = bending moment, in-lbs
w = load, lbs/in
L = support spacing or span length, in
Substituting equations for M and I in Equation 8.25 results in the
following equation for maximum bending stress:
EQUATION 8.27
Sb=1.273wL2Do
Do4
- Di4
Where: Sb = bending stress, lbs/in2
w = load, lbs/in
L = support spacing or span length, in
Do = average outside diameter, in
Di = average inside diameter, in
EXPANSION AND CONTRACTIONAll pipe products expand and contract with changes in temperature.
Variation in pipe length due to thermal expansion or contraction depends
on the coefficient of thermal expansion of the pipe material and the
variation in temperature (T). It should be noted that change in pipe
diameter or wall thickness, with pipe material properties remaining
constant, does not effect a change in rates of thermal expansion or
contraction. Approximate coefficients of thermal expansion for different
pipe materials are presented in Table 8.8.
Expansion and contraction of PVC pipe in response to change in
temperature will vary slightly with changes in PVC compounds.
However, the coefficients in Table 8.8 are accurate for practical purposes.
Table 8.9 displays typical length variation of PVC pipe due to thermal
expansion and contraction. PVC pipe length variation due to temperature
change is shown graphically in Figures 8.3 and 8.4.
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303
TABLE 8.8
COEFFICIENTS OF THERMAL EXPANSION
Coefficient Expansion Coefficient Expansion
Piping Material in/in/oF in/100 ft/10
oF in/in/
oC mm/10m/10
oC
PVC 3.0 x 10-5 0.36 5.4 x 10-5 5.4
HDPE 1.2 x 10-4 1.44 2.2 x 10-4 21.6
ABS 5.5 x 10-5 0.66 9.9 x 10-5 9.9
Asbestos Cement 4.5 x 10-6 0.05 8.1 x 10-6 0.8
Aluminum 1.3 x 10-5 0.16 2.3 x 10-5 2.3
Cast Iron 5.8 x 10-6 0.07 1.0 x 10-5 1.0
Ductile Iron 6.2 x 10-6 0.07 1.1 x 10-5 1.1
Steel 6.5 x 10-6 0.08 1.2 x 10-5 1.2Clay 3.4 x 10-6 0.04 6.1 x 10-6 0.6
Concrete 5.5 x 10-6 0.07 9.9 x 10-6 1.0
Copper 9.8 x 10-6 0.12 1.8 x 10-5 1.8
TABLE 8.9
LENGTH VARIATION PER 10F TPVC PIPE
PIPE LENGTH LENGTH CHANGE
ft (m) in (mm)
20 (6.1) 0.072 (1.83)
13 (4.0) 0.047 (1.19)
12.5 (3.8) 0.045 (1.14)
10 (3.0) 0.036 (0.91)
A good rule of thumb in design of PVC piping systems is to allow 3/8
inch of length variation for every 100 feet of pipe for each 10 F change in
temperature (5.4mm/10m/10 C). The relationship is shown graphically in
Figures 8.3 and 8.4.
Allowance for Thermal Expansion and Contraction: PVC pipe
with gasketed joints, if properly installed (i.e., with pipe spigot inserted
into bell joint up to manufacturer's insertion mark), will accommodatesubstantial thermal expansion and contraction. If gasketed joints are used
within the accepted range of operating temperatures for PVC pipe, thermal
expansion and contraction is not a significant factor in system design.
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304
FIGURE 8.3
PVC PIPE LENGTH VARIATION
DUE TO TEMPERATURE CHANGE(F)
Coefficient of Thermal Expansion = 3 x 10-5in/in/ o
F
0.050.040.030.020.01
0
10
20
30
40
50
60
70
80
90
100
110
120
PVC PIPE
As a general rule, for everytemperature change of 10F,PVC pipe will expand orcontract 3/8" per 100'.
LENGTH VARIATION, in/ft
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MOLECULARLY ORIENTED PVC PIPE (PVCO)
The principles and design approach described in this chapter apply to
PVCO as well. PVCO has the same coefficient of thermal expansion as
PVC. However, due to the differences in the pipe wall and material
properties, the following tables are provided for design with PVCO
pipe. Bending tables and support spacing tables are provided below:
TABLE 8.10
ALLOWABLE LONGITUDINAL BENDING
FOR PVCO PRESSURE RATED PIPE (ASTM F 1483)IN 20-FOOT LENGTHS
(Sb= 1000 lbs/in2, E = 400,000 lbs/in
2)
Nominal Size, in 4 6 8 10 12
Pressure Rated 200
Do, in 4.500 6.625 8.625 10.740 12.750tnom, in 0.127 0.187 0.243 0.304 0.359
Di, in 4.247 6.25 8.139 10.193 12.031
I, in4 4.163 19.646 56.232 136.06 268.62
M, in-lbs 1,850 5,931 13,039 25,337 42,136
Rb, in (min) 900 1,325 1,725 2,148 2,550
Rb, ft (min) 75 110 144 179 213
,
degrees 15.3 10.4 8.0 6.4 5.4
adegrees 7.6 5.2 4.0 3.2 2.7
A, in 32 22 17 13 11
P, lbs 11 37 81 158 263RatioRb/Do 200 200 200 200 200
Pressure Rated 250
Do, in 4.500 6.625 8.625 10.750 12.750
tnom, in 0.158 0.232 0.302 0.377 0.447
Di, in 4.185 6.162 8.021 9.996 11.856
I, in4 5.071 23.801 68.389 165.37 327.17
M, in-lbs 2,254 7,185 15,858 30,767 51,321
Rb, in (min) 900 1,325 1,725 2,150 2,550
Rb, ft (min)75 110 144 179 213
,
degrees 15.3 10.4 8.0 6.4 5.4
adegrees 7.6 5.2 4.0 3.2 2.7
A, in 32 22 17 13 11
P, lbs 14 45 99 192 321
RatioRb/Do 200 200 200 200 200
306
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CHAPTER VIII - SPECIAL DESIGN APPLICATIONS
TABLE 8.11
ALLOWABLE LONGITUDINAL BENDING
FOR PVCO PRESSURE CLASS PIPE (AWWA C 909)
IN 20-FOOT LENGTHS
(Sb= 800 lbs/in2, E = 400,000 lbs/in
2)
Nominal Size, in 4 6 8 10 12
Pressure Class 200Do, in 4.800 6.900 9.050 11.100 13.200
tnom, in 0.201 0.29 0.375 0.465 0.553
Di, in 4.399 6.321 8.292 10.171 12.094
I, in4 7.672 32.89 97.17 219.8 439.9
M, in-lbs 2,557 7,627 17,179 31,683 53,321
Rb, in (min) 1,200 1,725 2,263 2,775 3,300
Rb, ft (min) 100 144 189 231 275
,degrees 11.5 8.0 6.1 5.0 4.2
adegrees 5.7 4.0 3.0 2.5 2.1
A, in 24 17 13 10 9
P, lbs 16 48 107 198 333RatioRb/Do 250 250 250 250 250
Pressure Class 150
Do, in 4.800 6.900 9.050 11.100 13.200
tnom, in 0.155 0.223 0.293 0.35 0.427
Di, in 4.491 6.454 8.465 10.38 12.35
I, in4 6.086 26.084 77.195 174.59 349.65
M, in-lbs 2,029 6,048 13,648 25,166 42,382
Rb, in (min) 1,200 1,725 2,263 2,775 3,300
Rb, ft (min) 100 144 189 231 275
,
degrees 11.5 8.0 6.1 5.0 4.2
adegrees 5.7 4.0 3.0 2.5 2.1
A, in 24 17 13 10 9
P, lbs 13 38 85 157 265
RatioRb/Do 250 250 250 250 250
Pressure Class 100
D , in 4.800 6.900 9.050 11.100 13.200
tnom, in 0.11 0.157 0.206 0.252 0.3
Di, in 4.579 6.586 8.638 10.596 12.6
I, in4 4.475 18.903 55.961 126.34 252.91
M, in-lbs 1,492 4,383 9,894 18,211 30,656
Rb, in (min) 1,200 1,725 2,263 2,775 3,300Rb, ft (min) 100 144 189 231 275
,
degrees 11.5 8.0 6.1 5.0 4.2
adegrees 5.7 4.0 3.0 2.5 2.1
A, in 24 17 13 10 9
P, lbs 9 27 62 114 192
RatioRb/Do 250 250 250 250 250
o
307
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Note: Support spacing recommendations shown in this table are based on the following
design limitations:
1. Pipe vertical displacement (sag) limited to 0.2 percent of span length based on
calculations using Equation 8.22.
2. Pipe bending stress values limited to values defined in Table 8.1.
ft at
73.4oF
m at
23oC
ft at
120oF
m at
49oC
4 AWWA C909 200 400,000 7.3 2.2 6.8 2.1
4 AWWA C909 150 400,000 6.8 2.1 6.3 1.9
4 AWWA C909 100 400,000 6.2 1.9 5.7 1.7
6 AWWA C909 200 400,000 9.4 2.9 8.6 2.6
6 AWWA C909 150 400,000 8.7 2.7 8.0 2.5
6 AWWA C909 100 400,000 7.9 2.4 7.3 2.2
8 AWWA C909 200 400,000 11.2 3.4 10.4 3.2
8 AWWA C909 150 400,000 10.4 3.2 9.6 2.9
8 AWWA C909 100 400,000 9.4 2.9 8.7 2.7
10 AWWA C909 200 400,000 12.8 3.9 11.9 3.610 AWWA C909 150 400,000 11.9 3.6 11.0 3.4
10 AWWA C909 100 400,000 10.8 3.3 10.0 3.0
12 AWWA C909 200 400,000 14.4 4.4 13.3 4.1
12 AWWA C909 150 400,000 13.4 4.1 12.4 3.8
12 AWWA C909 100 400,000 12.1 3.7 11.2 3.4
4 ASTM F 1483 200 400,000 6.3 1.9 5.8 1.8
4 ASTM F 1483 250 400,000 6.7 2.0 6.2 1.9
6 ASTM F 1483 200 400,000 8.1 2.5 7.5 2.3
6 ASTM F 1483 250 400,000 8.7 2.6 8.0 2.4
8 ASTM F 1483 200 400,000 9.7 3.0 9.0 2.7
8 ASTM F 1483 250 400,000 10.3 3.1 9.5 2.9
10 ASTM F 1483 200 400,000 11.3 3.4 10.4 3.2
10 ASTM F 1483 250 400,000 12.0 3.6 11.1 3.4
12 ASTM F 1483 200 400,000 12.6 3.8 11.6 3.5
12 ASTM F 1483 250 400,000 13.4 4.1 12.4 3.8
PVCO Pipe Support SpacingNominalPipe Size
(in)
Product
Standard
Pressure
Class
TABLE 8.12
SUPPORT SPACING FOR SUSPENDED HORIZONTAL
PVCO PIPE FILLED WITH WATER
Tensile Modulus
(psi at 73.4
o
F)
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CHAPTER VIII - SPECIAL DESIGN APPLICATIONS
CHAPTER VIII
BIBLIOGRAPHY
1. Modern Plastics Encyclopedia, Issued annually by Modern Plastics, McGraw-Hill,
New York, NY.
2. Reissner, E., "On Finite Bending of Pressurized Tubes," Journal of Applied
Mechanics Transactions of ASME, (Sept. 1959) pp. 386-392.
3. "Standard Specification for Poly(Vinyl Chloride) (PVC) Large-Diameter Plastic
Gravity Sewer Pipe and Fittings, ASTM F 679," American Society for Testing and
Materials, Philadelphia, PA (1980).
4. "Standard Specification for Type PSM Poly(Vinyl Chloride) (PVC) Sewer Pipe
and Fittings, ASTM D 3034," American Society for Testing and Materials,
Philadelphia, PA (1981).
5. "Thermal Expansion and Contraction of Plastic Pipe, PPI Technical Report, PPI-
TR-21," Plastics Pipe Institute, New York, NY (Sept. 1973).
6. Timoshenko, S. and D. H. Young, Elements of Strength of Materials, FourthEdition, Van Nostrand Company, Princeton, NJ, p. 111, p. 139.
7. Timoshenko, S. P., Theory of Elastic Stability, Second Edition, McGraw-Hill,
(1961).
8. Timoshenko, S. P., Strength of Materials, Part II - Advanced Theory and
Problems, Van Nostrand Company, Princeton, NJ (1968) pp. 187-190.