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    CHAPTER VIII - SPECIAL DESIGN APPLICATIONS

    CHAPTER VIII

    S P E C I A L D E S I G N A P P L I C A T I O N S

    Summary of Recommendations, Relationships and

    Data Essential to the Design of PVC Piping Systems

    Relative to:

    Longitudinal Bending

    Support Spacing

    Thermal Expansion and Contraction

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    HANDBOOK OF PVC PIPE

    CHAPTER VIII

    SPECIAL DESIGN APPLICATIONS

    LONGITUDINAL BENDING

    The response of PVC pipe to longitudinal bending is considered a

    significant advantage of PVC pipe in buried applications. Longitudinal

    bending may be done deliberately in PVC pipe installations to make

    changes in alignment to avoid obstructions, or it may also occur in

    response to various unplanned conditions or unforeseen changes in

    conditions in the pipe-soil system such as:- Differential settlement of a manhole, valve or structure to which the

    pipe is rigidly connected.

    - Uneven settlement of the pipe bedding.

    - Ground movement associated with tidal or ground water conditions.

    - Erosion of bedding or foundation material due to pipeline leakage.

    - Seasonal variation in soil conditions due to changes in moisture

    content (limited to expansive or organic soils).

    - Improper installation procedures, e.g., non-uniform foundation,unstable bedding, inadequate embedment consolidation.

    - Seismic activity.

    Through longitudinal bending, PVC pipe provides the ability to

    deform or bend and move away from external load concentrations. The

    use of flexible joints also enhances a pipe's ability to yield to these forces,

    thereby reducing risk of damage or failure. Good engineering design and

    proper installation will eliminate longitudinal bending of PVC pipe from

    being a critical design consideration.Allowable Longitudinal Bending: When installing PVC pipe, some

    changes in direction may be necessary which can be accomplished without

    the use of elbows, sweeps, or other direction-changing fittings. Controlled

    longitudinal bending, within acceptable limits, can be properly

    accommodated by PVC pipe.

    Depending upon individual joint design, some amount of axial joint

    deflection may be possible in gasketed PVC pipe joints. The pipe

    manufacturer should be contacted for allowable joint deflection

    recommendations. Additional joint deflection may be possible in

    specially designed gasketed joints. Solvent cemented joints allow for no

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    CHAPTER VIII - SPECIAL DESIGN APPLICATIONS

    axial joint deflection. When applying joint deflection to achieve a change

    in system alignment, the pipe barrel should not be bent intentionally.

    For pressurized tubes, mathematical relationships for longitudinal

    bending have been derived by Reissner.2 These relationships compare

    favorably to those of Timoshenko6 and others. One critical limit to

    bending of PVC pipe is long-term flexural stress. Axial bending can also

    cause a very small amount of ovalization or diametric deflection of the

    pipe.

    PVC pipe has short-term strengths of 7,000 to 8,000 lbs/in2(48.26 to

    55.16 MPa) in tension and 11,000 to 15,000 lbs/in2(75.84 to 103.42 MPa)

    in flexure. The long-term strength of PVC pressure pipe in either tension,compression, or flexure can conservatively be assumed as equal to the

    hydrostatic design basis (HDB) of 4,000 lbs/in2(27.58 MPa). Applying a

    2:1 safety factor results in an allowable long-term tensile or flexural stress

    equal to the recommended hydrostatic design stress (S) of 2,000 lbs/in2

    (13.79 MPa) for PVC pipe at 73.4o

    F (23o

    C). This 2,000 lbs/in2 (13.79

    MPa) allowable long-term flexural stress may be used for gasketed joint

    pipe. That is because the very slight longitudinal strain that occurs in

    PVC pipe when it is pressurized is absorbed harmlessly at the joint. Inrestrained-joint pipelines (using solvent-cemented joints, for example) the

    longitudinal strain results in a longitudinal stress with a value of one-half

    the hoop stress. Therefore, the available conservative tensile stress for

    bending is 2,000 - (2,000/2) = 1,000 lbs/in2 (6.89 MPa) in a restrained-

    joint system.

    From this rationale the equation for allowable bending stress (Sb) is:

    EQUATION 8.1

    Sb= (HDB - St)T

    F

    Where: HDB = hydrostatic design basis, lbs/in2(4,000 for PVC)

    St = HDB/2 = tensile stress from longitudinal thrust,

    lbs/in2

    F = safety factor (2.0 for pressure rated pipe or non-pressure pipe, and 2.5 for pressure class pipe)

    T = thermal de-rating factor (See Chapter V Table

    5.1.)

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    HANDBOOK OF PVC PIPE

    Note: The longitudinal stress from thermal expansion and

    contraction can be ignored in buried gasketed-joint PVC piping

    due to the gasketed-joints ability to accommodate these changes.

    Longitudinal thermal stresses should be considered in restrained

    pipes such as lines with solvent-cemented joints and restrained

    supported piping.

    These stresses in restrained-joint piping systems should be considered

    using the following equation:

    EQUATION 8.2

    S = ECT(t1-t0)

    Where: S = stress, lbs/in2

    E = modulus of tensile elasticity, lbs/in2

    CT= coefficient of thermal expansion, in/in/oF

    t1 = highest pipe wall temperature,oF

    t0 = lowest pipe wall temperature,o

    F

    Using Equation 8.1, the maximum allowable bending stresses (Sb) for

    PVC pipe at 73.4o

    F (23o

    C) are given in Table 8.1. The mathematical

    relationship between stress and the moment induced by longitudinal

    bending of pipes is:

    EQUATION 8.3

    M =SbI

    c

    Where: M = bending moment, in-lbs

    Sb = allowable bending stress, lbs/in2(See Table 8.1.)

    c = Do/2 = distance from extreme fiber to neutral axis, in

    I = moment of inertia, in

    4

    (See Equation 8.4.)

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    CHAPTER VIII - SPECIAL DESIGN APPLICATIONS

    TABLE 8.1

    ALLOWABLE BENDING STRESSES AT 73.4F

    Pressure Class Pipe =

    4000 -4000

    21.0

    2.5 = 800 lbs/in

    2(5.52 MPa)

    Pressure Rated Pipe =

    4000 -4000

    21.0

    2.0 = 1000 lbs/in

    2(6.89 MPa)

    Note: Difference between allowable bending stresses for Pressure Class and Pressure

    Rated Pipe relates to difference in selected factors of safety. The allowable bending

    stresses above are based on restrained-joint systems and are, therefore, conservative forgasketed pressure pipe.

    Non-Pressure Pipe

    PVC 12454 = [ ]4000 - 01.0

    2.0 = 2000 lbs/in

    2(13.79 MPa)

    PVC 12364 = [3200 - 0]1.0

    2.0= 1600 lbs/in

    2(11.72 MPa)

    EQUATION 8.4

    I =

    64(Do4- Di4) = 0.0491 (Do4- Di4)

    Where: I = moment of inertia, in4

    Do = average outside diameter, inDi = average inside diameter, in

    = Do- 2t avg, where:

    tavg = tmin+ 6% tmin= average wall thickness, in

    tmin = minimum wall thickness, in

    Note: This equation does not apply to profile wall products. Due to

    their complex geometry, the manufacturer should be consulted

    for the appropriate values of Ior the allowable bending radius.

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    HANDBOOK OF PVC PIPE

    Assuming that the bent length of pipe conforms to a circular arc after

    backfilling and installation, the minimum radius in inches of the bending

    circle (Rb) can be found by Timoshenko's equation:

    EQUATION 8.5

    Rb=EI

    M

    Figure 8.1 describes the variables in the following equations. Combining

    Equations 8.3 and 8.5 gives:

    EQUATION 8.6

    Rb=E Do2 Sb

    The central angle () subtended by the length of pipe (L) is:

    EQUATION 8.7

    =bR2

    360L

    =57.30L

    Rb

    Where: L and Rbhave the same units of length, and the angle of

    lateral deflection (a) of the curved pipe from a tangent to

    the circle is:

    EQUATION 8.8

    a =

    /2, degrees

    The distance offset at the end of the pipe from the tangent to the circle

    is defined in the equation below:

    EQUATION 8.9

    A = 2Rb(sin2/2 = 2Rb(sin2a)

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    CHAPTER VIII - SPECIAL DESIGN APPLICATIONS

    Assuming that during installation the pipe is temporarily fixed at one

    end and acts as a cantilevered beam, then the lateral force required at the

    free end to achieve the offset (A) may be determined by the equation:

    EQUATION 8.10

    P =3EIA

    L3

    Where: P = lateral offset force, lbs

    E = modulus of tensile elasticity, lbs/in2*

    I = moment of inertia, in4

    (See Equation 8.4.)A = offset at free end, in

    L = pipe length, in

    *Note: E will change with temperature (refer to Chapter VII).

    Longitudinal bending of PVC pipe without allowance for joint

    deflection should not exceed limits given in Tables 8.2 through 8.4. In the

    tables, limits of longitudinal bending are expressed for appropriate pipe

    lengths as follows:- Maximum bend allowable defined in terms of minimum bending

    radius, Rb

    - Maximum pipe end offset from the tangent to the circle, A

    - Angle of longitudinal deflection from a circular tangent by pipe

    bending, a

    - Lateral offset force to effect bending, P

    The mathematical relationship between the bending deflection angle

    (a), the offset (A), the lateral offset force (P), and the minimum bending

    radius (Rb) are defined in Figure 8.1. Longitudinal bending limits given

    in Tables 8.2 through 8.4 are calculated without allowance for joint

    deflection and without consideration of the stresses imposed upon the joint.

    Because of the characteristics of a particular joint design, it is possible that a

    manufacturer's recommended bending radius may be greater or lesser than

    those tabulated. Profile-wall pipes may not duplicate the longitudinal

    bending performance of solid-wall PVC pipes. Pipes with an open profiletypically can be bent to the same radii as solid wall pipes with a similar pipe

    stiffness. However, the load (P) may be lower. Pipes with a closed profile

    typically are limited to larger bending radii. The pipe manufacturer should

    be consulted for specific recommendations and limits.

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    HANDBOOK OF PVC PIPE

    FIGURE 8.1

    PVC PIPE ALLOWABLE BEND

    CALCULATIONS MADE AT 73o F (23o C)

    (EQUATION 8.3) EQUATION 8.11

    M =SbI

    c L =

    Rb90

    a

    (EQUATION 8.7) EQUATION 8.12

    =360L

    2Rbd = Rbcos /2

    (EQUATION 8.8) EQUATION 8.13

    a= /2 Y = Rb- d

    (EQUATION 8.9) EQUATION 8.14

    A = 2Rb(sin2/2) = C = 2Rbsin /2 L

    Csin /2 = L tan a

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    HANDBOOK OF PVC PIPE

    Load application at 73F (23C) required to effect maximum allowable

    longitudinal bending in PVC pipe is given in Tables 8.2 through 8.4.

    Longitudinal bending of PVC pipe effected through mechanical means must

    be controlled to prevent excessive loading of the pipe. In many cases,

    bending of PVC pipe can and should be accomplished manually.

    When longitudinally bending PVC pipe, the joint shall be blocked or

    braced to ensure straight alignment of the joint and to prevent axial

    deflection in the gasketed or mechanical joint. Excessive axial-joint

    deflection may result in damaging stresses or leakage. If bending

    requirements are followed, diameters larger than those shown in Tables

    8.2 through 8.4 may be longitudinally bent; however, the forces requiredshould be considered.

    When the desired change of direction in a PVC pipeline exceeds the

    permissible bending deflection angle () for a given length of pipe, the

    longitudinal bending required should be distributed through a number of

    pipe lengths. Calculation of required distribution of longitudinal bending

    in PVC pipe is demonstrated in the following example.

    Example: Calculate the number of pieces of pipe and the total offset,A, required to achieve a 10 change in pipeline direction using only

    longitudinal bending of the pipe barrel.

    - Pipeline using AWWA C900 8-in PVC DR 18 pipe in 20 ft lengths

    See Figure 8.1 and Table 8.2

    Rb= 2260 in or 188 ft

    Circumference = 2Rb= 2(3.14)(188) = 1181 ftL= (1181)(10 /360) = 33 ft

    20 ft < 33 ft < 40 ft

    Use 2 each 8-in x 20-ft lengthsL= 2 x 20-ft = 40 ft

    - Resultant total offset for the pipeline over 2 pipe lengths:

    Assume: LCThen using Equation 8.9:

    A = Csin /2= 40 sin (10 /2)

    = 40 (.087) = 3.5 ft

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    HANDBOOK OF PVC PIPE

    TABLE 8.3

    ALLOWABLE LONGITUDINAL BENDING

    FOR PRESSURE RATED PIPE (ASTM D 2241, DR = 21, 26, 32.5)IN 20 FOOT LENGTHS

    (Sb= 1000 lbs/in2, E = 400,000 lbs/in

    2)

    Nominal Size,

    in1.5 2 2.5 3 4

    DR 21

    Do, in 1.900 2.375 2.875 3.500 4.500

    tnom, in 0.096 0.120 0.145 0.177 0.227

    Di, in 1.71 2.14 2.58 3.15 4.05

    I, in4 0.221 0.540 1.161 2.55 6.97

    M, in-lbs 233 455 807 1,460 3,100

    Rb, in (min) 380 475 575 700 900

    Rb, ft (min) 31.7 39.6 47.9 58.3 75.0

    ,degrees 36.2 29.0 23.9 19.6 15.3

    adegrees 18.1 14.5 12.0 9.8 7.6

    A, in 73 59 49 41 32

    P, lbs 1.4 2.8 5.0 9.0 19

    RatioRb/Do 200 200 200 200 200

    DR 26Do, in 1.900 2.375 2.875 3.500 4.500

    tnom, in 0.077 0.097 0.117 0.143 0.183

    Di, in 1.75 2.18 2.64 3.21 4.13

    I, in4 0.18 0.45 0.97 2.12 5.79

    M, in-lbs 194 379 672 1,210 2,580

    Rb, in (min) 380 475 575 700 900

    Rb, ft (min) 31.7 39.6 47.9 58.3 75.0

    ,

    degrees 36.2 29.0 23.9 19.6 15.3

    adegrees 18.1 14.5 12.0 9.8 7.6

    A, in 73 59 49 41 32

    P, lbs 1.2 2.3 4.1 7.5 16RatioRb/Do 200 200 200 200 200

    DR 32.5

    Do, in 1.900 2.375 2.875 3.500 4.500

    tnom, in 0.062 0.077 0.094 0.114 0.147

    Di, in 1.78 2.22 2.69 3.27 4.21

    I, in4 0.15 0.37 0.79 1.74 4.75

    M, in-lbs 159 310 551 990 2,110

    Rb, in (min) 380 475 575 700 900

    Rb, ft (min) 31.7 39.6 47.9 58.3 75.0

    ,

    degrees 36.2 29.0 23.9 19.6 15.3

    adegrees 18.1 14.5 12.0 9.8 7.6

    A, in 73 59 49 41 32

    P, lbs 1.0 1.9 3.4 6.1 13

    RatioRb/Do 200 200 200 200 200

    Note: Larger diameters of pressure rated pipe are shown on the next page.

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    CHAPTER VIII - SPECIAL DESIGN APPLICATIONS

    TABLE 8.3 (continued)

    ALLOWABLE LONGITUDINAL BENDING

    FOR PRESSURE RATED PIPE (ASTM D 2241, DR = 21, 26, 32.5)IN 20 FOOT LENGTHS

    (Sb= 1000 lbs/in2, E = 400,000 lbs/in

    2)

    Nominal Size,

    in5 6 8 10 12

    DR 21Do, in 5.563 6.625 8.625 10.750 12.750

    tnom, in 0.281 0.334 0.435 0.543 0.644

    Di, in 5.00 5.96 7.75 9.66 11.46I, in4 16.27 32.7 94.0 227 449

    M, in-lbs 5,850 9,880 21,800 42,200 70,400

    Rb, in (min) 1110 1330 1730 2150 2550

    Rb, ft (min) 92.5 111 144 179 213

    ,degrees 12.4 10.3 7.9 6.4 5.4

    adegrees 6.2 5.2 4.0 3.2 2.7

    A, in 26 22 17 13 11

    P, lbs 36 61 140 260 440

    RatioRb/Do 200 200 200 200 200

    DR 26

    Do, in 5.563 6.625 8.625 10.750 12.750tnom, in 0.227 0.270 0.352 0.438 0.520

    Di, in 5.11 6.08 7.92 9.87 11.71

    I, in4 13.5 27.2 78.2 189 373

    M, in-lbs 4,870 8,220 18,100 35,100 58,600

    Rb, in (min) 1110 1330 1730 2150 2550

    Rb, ft (min) 92.5 111 144 179 213

    ,

    degrees 12.4 10.3 7.9 6.4 5.4

    adegrees 6.2 5.2 4.0 3.2 2.7

    A, in 26 22 17 13 11

    P, lbs 30 51 110 220 370

    RatioRb/Do 200 200 200 200 200DR 32.5

    Do, in 5.563 6.625 8.625 10.750 12.750

    tnom, in 0.181 0.216 0.281 0.351 0.416

    Di, in 5.20 6.19 8.06 10.05 11.92

    I, in4 11.10 22.3 64.1 155 306

    M, in-lbs 3,990 6,740 14,900 28,800 48,000

    Rb, in (min) 1110 1330 1730 2150 2550

    Rb, ft (min) 92.5 111 144 179 213

    ,degrees 12.4 10.3 7.9 6.4 5.4

    adegrees 6.2 5.2 4.0 3.2 2.7

    A, in 26 22 16.6 13.4 11.3P, lbs 25 42 93 180 300

    RatioRb/Do 200 200 200 200 200

    Note: The larger diameters of pressure rated pipe are not shown because the large forces involved

    make longitudinal bending impractical. The allowable bending stresses above are based on

    restrained joint systems and are, therefore, conservative for gasketed pressure pipe.

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    HANDBOOK OF PVC PIPE

    TABLE 8.3 (continued)

    ALLOWABLE LONGITUDINAL BENDING

    FOR PRESSURE RATED PIPE (ASTM D 2241, DR = 41)IN 20 FOOT LENGTHS

    (Sb= 1000 lbs/in2, E = 400,000 lbs/in

    2)

    Nominal Size,

    in3 4 5 6

    DR 41Do, in 3.500 4.500 5.563 6.625

    tnom, in 0.090 0.116 0.144 0.171

    Di, in 3.32 4.27 5.28 6.28I, in4 1.41 3.84 8.98 18.1

    M, in-lbs 800 1,710 3,230 5,450

    Rb, in (min) 700 900 1110 1330

    Rb, ft (min) 58.3 75.0 92.5 111

    ,

    degrees 12.9 10.0 8.1 6.8

    adegrees 6.4 5.0 4.1 3.4

    A, in 18 14 11 9.3

    P, lbs 2.2 4.6 8.7 15

    RatioRb/Do 200 200 200 200

    Nominal Size,

    in8 10 12

    DR 41Do, in 8.625 10.750 12.750

    tnom, in 0.223 0.278 0.330

    Di, in 8.18 10.19 12.09

    I, in4 51.9 125 248

    M, in-lbs 12,000 23,300 38,900

    Rb, in (min) 1730 2150 2550

    Rb, ft (min) 144 179 213

    ,

    degrees 5.2 4.2 3.5adegrees 2.6 2.1 1.8

    A, in 7.2 5.8 4.9

    P, lbs 32 63 105

    RatioRb/Do 200 200 200

    Note: The larger diameters of pressure rated pipe are not shown because the large forces involved

    make longitudinal bending impractical. The allowable bending stresses above are based on

    restrained joint systems and are, therefore, conservative for gasketed pressure pipe.

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    CHAPTER VIII - SPECIAL DESIGN APPLICATIONS

    TABLE 8.4

    ALLOWABLE LONGITUDINAL BENDING FOR DR 35

    SEWER PIPE IN 13 AND 20 FOOT LENGTHS

    (Sb= 1,600 lbs/in2, E = 500,000 lbs/in

    2)

    Nominal Size,

    in4 6 8 10 12 15

    13 LengthsDo, in 4.215 6.275 8.400 10.500 12.500 15.300

    tnom, in 0.128 0.190 0.254 0.318 0.379 0.463

    Di, in 3.96 5.89 7.89 9.86 11.74 14.374

    I, in4 3.42 16.8 54.0 132 265 594.4

    M, in-lbs 2,600 8,570 20,600 40,100 67,700 124,317

    Rb, in (min) 659 980 1310 1640 1950 2,391

    Rb, ft (min) 54.9 81.7 109 137 163 199.0

    ,degrees 13.6 9.1 6.8 5.5 4.6 3.6

    adegrees 6.8 4.6 3.4 2.7 2.3 1.8

    A, in 18 12 9 7 6 5

    P, lbs 25 82 200 390 650 1,330

    RatioRb/Do 156 156 156 156 156 156

    20 Lengths

    Do, in 4.215 6.275 8.400 10.500 12.500 15.300tnom, in 0.128 0.190 0.254 0.318 0.379 0.463

    Di, in 3.96 5.89 7.89 9.86 11.74 14.374

    I, in4 3.42 16.8 54.0 132 265 594.4

    M, in-lbs 2,600 8,570 20,600 40,100 67,700 124,317

    Rb, in (min) 659 980 1310 1640 1950 2,391

    Rb, ft (min) 54.9 81.7 109 137 163 199.0

    ,degrees 20.9 14.0 10.5 8.4 7.1 5.8

    adegrees 10.4 7.0 5.2 4.2 3.5 2.9

    A, in 43 29 22 18 15 12

    P, lbs 16 53 130 250 420 780

    RatioRb/Do 156 156 156 156 156 156

    Note: The larger diameters of DR 35 sewer pipe are not shown because the large forces involved

    make longitudinal bending impractical. The values shown are conservative for sewer pipes

    manufactured with lower modulus materials.

    When longitudinal bending of the PVC pipe barrel is not practical,

    such as in large diameter pipelines, axial deflection in the pipe-joints may

    be possible. Contact the pipe manufacturer for joint-deflection

    recommendations. The recommended axial joint-deflection is representedby in Figure 8.2.

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    HANDBOOK OF PVC PIPE

    FIGURE 8.2

    COMPOUND CURVILINEAR ALIGNMENT FROM

    BENDING MULTIPLE PIPES

    The radius of curvature,

    Rbis related to

    (the jointdeflection):

    Performance Limits in Longitudinal Bending: The performance

    limits for permanent longitudinal bending in a buried PVC pipe

    application must not be confused with the coiling limits established for

    temporary coiled storage where the bending stress approaches the short-

    term tensile stress. (See Table 8.5 - Longitudinal Bending Stress and

    Strain.) Coiling of unplasticized PVC pipe is not a common practice, but

    may be permissible for small diameters where the minimum bending

    radius ratio (Rb/Do) is not less than 25 and the bending strain (

    b) is notgreater than 0.020 inches per inch.

    Bending Strain. Longitudinal bending strain (b) and longitudinal

    bending stress (Sb) for PVC pipe at different degrees of axial flexure are

    tabulated in Table 8.5 from Equation 8.15. The bending stresses

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    CHAPTER VIII - SPECIAL DESIGN APPLICATIONS

    291

    calculated are the initial stresses, which decrease over time when the strain

    stays constant.

    EQUATION 8.15

    b= Sb/E = Do/2Rb

    Where: Sb = bending stress, lbs/in2

    E = modulus of tensile elasticity, lbs/in2

    Do = outside diameter, in

    Rb = bending radius, in

    TABLE 8.5

    LONGITUDINAL BENDING STRESS AND STRAIN IN PVC PIPE

    Bending Radius Bending Strain Bending Stress, Sb(lbs/in2)

    Ratio, Rb/Do b, (in/in) E = 400,000 E = 440,000 E = 500,000

    25 0.0200 8,000 8,800 10,000

    50 0.0100 4,000 4,400 5,000

    100 0.0050 2,000 2,200 2,500200 0.0025 1,000 1,100 1,250

    250 0.0020 800 880 1,000

    300 0.0017 667 748 833

    500 0.0010 400 440 500

    Bending Ovalization (diametric or ring deflection). As a thin tube is

    bent longitudinally, it will ovalize into an approximately elliptical shape.

    This effect has been ignored as insignificant in previous calculations onlongitudinal bending. Ring deflection is usually expressed as:

    EQUATION 8.16

    Deflection = =D

    Y or

    EQUATION 8.17

    % Deflection = 100= 100D

    Y

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    HANDBOOK OF PVC PIPE

    Where: Y = the reduction in outside diameter, inD = original pipe outside diameter, in

    For thin pressurized tubes, the mathematical relationship between ring

    deflection and axial bending has been derived by E. Reissner as follows:

    EQUATION 8.18

    =D

    Y= (A1 a2)

    2

    3+

    71 + 4

    135 + 9

    (A1a2)

    with and (A1a2) defined as:

    EQUATION 8.19

    =

    12(1 - v2)PDm3

    8Et3

    EQUATION 8.20

    (A1 a2) =1

    16

    18(1 - v2)

    12 + 4

    Dm4

    R2t2

    Where: Dm = mean pipe diameter, in

    v = Poisson's Ratio (0.38 for PVC)P = internal pipe pressure, lbs/in2(gauge)

    E = modulus of elasticity, lbs/in2

    t = pipe wall thickness, in (use tnom= 1.06 x tmin)

    R = bending radius of pipe, in

    Example: Calculate the percent ring deflection which results from

    bending a 15" DR 35 PVC sewer pipe with a 400,000 lbs/in2

    modulus ofelasticity to a minimum bending radius of 156 times the pipe diameter, as

    shown in Table 8.4.

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    CHAPTER VIII - SPECIAL DESIGN APPLICATIONS

    Since P= 0, = 0 for sewer pipe and:

    (A1 a2) =1

    16

    18(1 - 0.382)

    12 + 4 Dm4

    R2t2

    =1

    16

    86.0

    12

    18

    (15.3 - 0.463)4

    (2387)2(0.463)2

    =(0.214)105.597

    60)0.080(48,46

    = 0.00324

    = 0.00324

    ++

    + )00324.0(0135

    071

    3

    2

    = 0.00324 [0.667 + 0.00170] = 0.002

    = 0.2% ring deflection

    Example: Calculate the percent ring deflection after pressurization to

    100 lbs/in2which results from bending a 4" DR 14 PVC pressure pipe to a

    minimum bending radius of 250 times the diameter, as shown in Table

    8.2.

    =12(1 - 0.382) 100 (4.800 - 0.364)3

    8 (400,000)(0.364)3

    =)0482.0(000,200,3

    )29.87)(86.0(1200 = 0.584

    (A1a2) = 116 18 (1 - 0.382

    )12 + 4 (0.581) (4.800 - 0.364)

    4

    (1,200)2(0.364)2

    =1

    16

    +

    32.212

    86.018

    )132.0)(000,440,1(

    2.387

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    HANDBOOK OF PVC PIPE

    294

    = 0.000138

    = 0.000138

    +

    ++

    000138.0)584.0(9135

    )584.0(471

    3

    2

    = 0.000138

    + 000722.0

    3

    2

    = 0.000092

    = 0.009% ring deflection

    From an analysis of the above examples, it has been determined that at

    the recommended maximum bending (minimum bending radius) for 4" to

    15" PVC pressure pipes and non-pressure pipes, a close approximation of

    deflection can be calculated from the equation:

    EQUATION 8.21

    =mD

    Y=

    2

    3(A1 a2) =

    (1 - v2)Dm4

    16R2t2

    Where: = ring deflectionv = Poisson's Ratio (0.38 for PVC)

    Dm = mean pipe diameter, inR = bending radius of pipe, in

    t = pipe wall thickness, in (use tnom= 1.06 x tmin)

    Analysis of these relationships also establishes that the amount of

    deflection resulting from bending is negligible in the case of pressure

    pipes, and the amount has very little significance in the case of non-

    pressure pipes. Generally, at bending radii of 300 times the diameter, the

    percent diametric ring deflection from bending will be less than 0.06percent for all PVC pipes marketed today in North America.

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    CHAPTER VIII - SPECIAL DESIGN APPLICATIONS

    SUPPORT SPACING

    PVC pipe, when installed without uniform longitudinal support as

    provided in a properly bedded underground application, requires supports

    with proper spacing. In various above-ground applications, PVC pipe is

    suspended on "hangers" or "brackets." Proper bearing and spacing of pipe

    supports in such an application is required to prevent excessive stress

    concentration due to load bearing, to prevent excessive bending stress, and

    to limit pipe displacement or "sag" between supports to acceptable

    tolerances. Recommended support spacing or length of pipe spanning

    between supports for PVC pipe in above-ground applications is shown in

    Table 8.6.

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    HANDBOOK OF PVC PIPE

    TABLE 8.6

    SUPPORT SPACING FOR SUSPENDED HORIZONTAL

    PVC PIPE FILLED WITH WATER

    Note: Support spacing recommendations shown in Table 8.6 are based on the following design

    limitations:

    1. Initial pipe vertical displacement (sag) limited to 0.2 percent of span length based on

    calculations using Equation 8.22, so that long-term sag is limited to approximately 0.5

    percent.

    2. Pipe bending stress values limited to values defined in Table 8.1.

    3. All calculated values greater than 20.0 have been reduced to 20.0, which is the

    maximum length for gasketed PVC pipe.

    Nominal Tensile PVC Pipe Support Spacing, ft (m)

    Pipe Size Product Dimension Modulus

    (in) Standard Ratio (lbs/in2) 73.4oF (23

    oC) 120

    oF (49

    oC) 140

    oF (60

    oC)

    4 AWWA C900 14 400,000 8.3 (2.5) 7.7 (2.3) 7.4 (2.2)4 AWWA C900 18 400,000 7.8 (2.3) 7.3 (2.2) 7.0 (2.1)4 AWWA C900 25 400,000 7.2 (2.1) 6.7 (2.0) 6.4 (1.9)6 AWWA C900 14 400,000 10.6 (3.2) 9.9 (3.0) 9.4 (2.8)6 AWWA C900 18 400,000 10.0 (3.0) 9.3 (2.8) 8.9 (2.7)6 AWWA C900 25 400,000 9.2 (2.8) 8.5 (2.5) 8.1 (2.4)8 AWWA C900 14 400,000 12.8 (3.9) 11.8 (3.5) 11.3 (3.4)8 AWWA C900 18 400,000 12.0 (3.6) 11.1 (3.3) 10.6 (3.2)8 AWWA C900 25 400,000 11.0 (3.3) 10.2 (3.1) 9.8 (2.9)

    10 AWWA C900 14 400,000 14.6 (4.4) 13.6 (4.1) 13.0 (3.9)10 AWWA C900 18 400,000 13.8 (4.2) 12.8 (3.9) 12.2 (3.7)10 AWWA C900 25 400,000 12.6 (3.8) 11.7 (3.5) 11.2 (3.4)12 AWWA C900 14 400,000 16.4 (4.9) 15.2 (4.6) 14.6 (4.4)12 AWWA C900 18 400,000 15.4 (4.6) 14.3 (4.3) 13.7 (4.1)12 AWWA C900 25 400,000 14.2 (4.3) 13.1 (3.9) 12.6 (3.8)

    14 AWWA C905 18 400,000 17.3 (5.3) 16.0 (4.9) 15.3 (4.7)14 AWWA C905 21 400,000 16.7 (5.1) 15.4 (4.7) 14.8 (4.5)14 AWWA C905 25 400,000 15.8 (4.8) 14.7 (4.5) 14.1 (4.3)14 AWWA C905 32.5 400,000 14.7 (4.5) 13.6 (4.2) 13.1 (4.0)14 AWWA C905 41 400,000 13.8 (4.2) 12.8 (3.9) 12.3 (3.7)16 AWWA C905 18 400,000 18.8 (5.7) 17.4 (5.3) 16.7 (5.1)16 AWWA C905 21 400,000 18.2 (5.5) 16.8 (5.1) 16.1 (4.9)16 AWWA C905 25 400,000 17.3 (5.3) 16.0 (4.9) 15.3 (4.7)16 AWWA C905 32.5 400,000 16.1 (4.9) 14.8 (4.5) 14.3 (4.3)16 AWWA C905 41 400,000 15.0 (4.6) 13.9 (4.2) 13.4 (4.1)18 AWWA C905 18 400,000 20.0 (6.1) 18.8 (5.7) 18.0 (5.5)

    18 AWWA C905 21 400,000 19.5 (5.9) 18.0 (5.5) 17.3 (5.3)18 AWWA C905 25 400,000 18.6 (5.7) 17.2 (5.3) 16.5 (5.0)18 AWWA C905 32.5 400,000 17.3 (5.3) 16.0 (4.9) 15.4 (4.7)18 AWWA C905 41 400,000 16.2 (4.9) 15.0 (4.6) 14.4 (4.4)18 AWWA C905 51 400,000 15.3 (4.6) 14.1 (4.3) 13.5 (4.1)20 AWWA C905 18 400,000 20.0 (6.1) 20.0 (6.1) 19.3 (5.9)

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    CHAPTER VIII - SPECIAL DESIGN APPLICATIONS

    TABLE 8.6 (continued)

    Nominal Tensile PVC Pipe Support Spacing, ft (m)

    Pipe Size Product Dimension Modulus

    (in) Standard Ratio (lbs/in2) 73.4oF (23oC) 120oF (49oC) 140oF (60oC)

    20 AWWA C905 21 400,000 20.0 (6.1) 19.3 (5.9) 18.5 (5.7)20 AWWA C905 25 400,000 19.9 (6.1) 18.4 (5.6) 17.7 (5.4)20 AWWA C905 32.5 400,000 17.3 (5.3) 16.0 (4.9) 15.4 (4.7)20 AWWA C905 41 400,000 17.4 (5.3) 16.1 (4.9) 15.4 (4.7)20 AWWA C905 51 400,000 16.4 (5.0) 15.1 (4.6) 14.5 (4.4)24 AWWA C905 18 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)24 AWWA C905 21 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)24 AWWA C905 25 400,000 20.0 (6.1) 20.0 (6.1) 19.9 (6.1)24 AWWA C905 32.5 400,000 20.0 (6.1) 19.3 (5.9) 18.5 (5.6)24 AWWA C905 41 400,000 19.6 (6.0) 18.1 (5.5) 17.4 (5.3)24 AWWA C905 51 400,000 18.4 (5.6) 17.0 (5.2) 16.3 (5.0)30 AWWA C905 21 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)30 AWWA C905 25 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)30 AWWA C905 32.5 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)30 AWWA C905 41 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)30 AWWA C905 51 400,000 20.0 (6.1) 19.7 (6.0) 18.9 (5.7)36 AWWA C905 21 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)36 AWWA C905 25 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)36 AWWA C905 32.5 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)36 AWWA C905 41 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)36 AWWA C905 51 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)42 AWWA C905 25 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)42 AWWA C905 32.5 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)42 AWWA C905 41 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)42 AWWA C905 51 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)48 AWWA C905 32.5 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)48 AWWA C905 41 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)48 AWWA C905 51 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)

    1.5 ASTM D2241 21 400,000 4.2 (1.3) 3.8 (1.2) 3.7 (1.1)1.5 ASTM D2241 26 400,000 3.9 (1.2) 3.6 (1.1) 3.5 (1.1)2 ASTM D2241 21 400,000 4.8 (1.5) 4.5 (1.4) 4.3 (1.3)2 ASTM D2241 26 400,000 4.6 (1.4) 4.2 (1.3) 4.0 (1.2)

    2.5 ASTM D2241 21 400,000 5.5 (1.7) 5.1 (1.5) 4.9 (1.5)2.5 ASTM D2241 26 400,000 5.2 (1.6) 4.8 (1.5) 4.6 (1.4)3 ASTM D2241 21 400,000 6.3 (1.9) 5.8 (1.8) 5.6 (1.7)3 ASTM D2241 26 400,000 5.9 (1.8) 5.5 (1.7) 5.2 (1.6)4 ASTM D2241 21 400,000 7.4 (2.3) 6.8 (2.1) 6.6 (2.0)4 ASTM D2241 26 400,000 7.0 (2.1) 6.5 (2.0) 6.2 (1.9)5 ASTM D2241 21 400,000 8.5 (2.6) 7.9 (2.4) 7.6 (2.3)5 ASTM D2241 26 400,000 8.0 (2.5) 7.4 (2.3) 7.1 (2.2)6 ASTM D2241 21 400,000 9.6 (2.9) 8.8 (2.7) 8.5 (2.6)6 ASTM D2241 26 400,000 9.0 (2.8) 8.4 (2.5) 8.0 (2.4)8 ASTM D2241 21 400,000 11.4 (3.5) 10.5 (3.2) 10.1 (3.1)8 ASTM D2241 26 400,000 10.8 (3.3) 10.0 (3.0) 9.6 (2.9)

    8 ASTM D2241 32.5 400,000 10.1 (3.1) 9.4 (2.9) 9.0 (2.7)8 ASTM D2241 41 400,000 9.5 (2.9) 8.7 (2.7) 8.4 (2.6)10 ASTM D2241 21 400,000 13.2 (4.0) 12.2 (3.7) 11.7 (3.6)10 ASTM D2241 26 400,000 12.5 (3.8) 11.5 (3.5) 11.1 (3.4)10 ASTM D2241 32.5 400,000 11.7 (3.6) 10.8 (3.3) 10.4 (3.2)10 ASTM D2241 41 400,000 11.0 (3.3) 10.1 (3.1) 9.7 (3.0)12 ASTM D2241 21 400,000 14.8 (4.5) 13.7 (4.2) 13.1 (4.0)

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    TABLE 8.6 (continued)

    Nominal Tensile PVC Pipe Support Spacing, ft (m)

    Pipe Size Product Dimension Modulus

    (in) Standard Ratio (lbs/in2) 73.4oF (23oC) 120oF (49oC) 140oF (60oC)

    12 ASTM D2241 26 400,000 14.0 (4.3) 12.9 (3.9) 12.4 (3.8)12 ASTM D2241 32.5 400,000 13.1 (4.0) 12.1 (3.7) 11.7 (3.6)12 ASTM D2241 41 400,000 12.3 (3.7) 11.4 (3.5) 10.9 (3.3)14 ASTM D2241 21 400,000 16.5 (4.8) 14.5 (4.4) 13.9 (4.2)14 ASTM D2241 26 400,000 14.8 (4.5) 13.7 (4.2) 13.1 (4.0)14 ASTM D2241 32.5 400,000 13.9 (4.2) 12.8 (3.9) 12.3 (3.8)14 ASTM D2241 41 400,000 13.0 (4.0) 12.0 (3.7) 11.6 (3.5)16 ASTM D2241 21 400,000 17.1 (5.2) 15.8 (4.8) 15.2 (4.6)16 ASTM D2241 26 400,000 16.2 (4.9) 14.9 (4.6) 14.3 (4.4)16 ASTM D2241 32.5 400,000 15.2 (4.6) 14.0 (4.3) 13.5 (4.1)

    16 ASTM D2241 41 400,000 14.2 (4.3) 13.2 (4.0) 12.6 (3.9)18 ASTM D2241 21 400,000 18.5 (5.6) 17.1 (5.2) 16.4 (5.0)18 ASTM D2241 26 400,000 17.5 (5.3) 16.3 (4.9) 15.5 (4.7)18 ASTM D2241 32.5 400,000 16.4 (5.0) 15.2 (4.6) 14.6 (4.4)18 ASTM D2241 41 400,000 15.4 (4.7) 14.2 (4.3) 13.7 (4.2)20 ASTM D2241 21 400,000 19.8 (6.0) 18.3 (5.6) 17.6 (5.4)20 ASTM D2241 26 400,000 18.7 (5.7) 17.3 (5.3) 16.6 (5.1)20 ASTM D2241 32.5 400,000 17.6 (5.4) 16.3 (5.0) 15.6 (4.8)20 ASTM D2241 41 400,000 16.5 (5.0) 15.3 (4.7) 14.7 (4.5)24 ASTM D2241 21 400,000 20.0 (6.1) 20.0 (6.1) 19.9 (6.1)24 ASTM D2241 26 400,000 20.0 (6.1) 19.6 (6.0) 18.8 (5.7)24 ASTM D2241 32.5 400,000 19.9 (6.1) 18.4 (5.6) 17.7 (5.4)

    24 ASTM D2241 41 400,000 18.6 (5.7) 17.2 (5.3) 16.6 (5.0)

    4 ASTM D3034 26 400,000 6.7 (2.0) 6.2 (1.9) 5.9 (1.8)6 ASTM D3034 26 400,000 8.7 (2.7) 8.1 (2.5) 7.7 (2.4)8 ASTM D3034 26 400,000 10.6 (3.2) 9.8 (3.0) 9.4 (2.9)

    10 ASTM D3034 26 400,000 12.3 (3.7) 11.4 (3.5) 10.9 (3.3)12 ASTM D3034 26 400,000 13.8 (4.2) 12.8 (3.9) 12.2 (3.7)15 ASTM D3034 26 400,000 15.8 (4.8) 14.6 (4.4) 14.0 (4.3)4 ASTM D3034 35 400,000 6.1 (1.9) 5.7 (1.7) 5.5 (1.7)6 ASTM D3034 35 400,000 8.0 (2.4) 7.4 (2.3) 7.1 (2.2)8 ASTM D3034 35 400,000 9.7 (3.0) 9.0 (2.7) 8.6 (2.6)

    10 ASTM D3034 35 400,000 11.3 (3.4) 10.4 (3.2) 10.0 (3.1)

    12 ASTM D3034 35 400,000 12.7 (3.9) 11.8 (3.6) 11.3 (3.4)15 ASTM D3034 35 400,000 14.5 (4.4) 13.4 (4.1) 12.9 (3.9)4 ASTM D3034 35 500,000 6.5 (1.9) 6.0 (1.8) 5.7 (1.7)6 ASTM D3034 35 500,000 8.4 (2.5) 7.8 (2.3) 7.5 (2.2)8 ASTM D3034 35 500,000 10.2 (3.1) 9.5 (2.8) 9.1 (2.7)

    10 ASTM D3034 35 500,000 11.9 (3.6) 11.0 (3.3) 10.6 (3.2)12 ASTM D3034 35 500,000 13.4 (4.0) 12.4 (3.7) 11.9 (3.6)15 ASTM D3034 35 500,000 15.3 (4.6) 14.2 (4.3) 13.6 (4.1)

    18 ASTM F679 T-1 400,000 16.5 (5.0) 15.3 (4.7) 14.7 (4.5)18 ASTM F679 T-2 500,000 17.3 (5.3) 16.0 (4.9) 15.4 (4.7)21 ASTN F679 T-1 400,000 18.4 (5.6) 17.0 (5.2) 16.4 (5.0)

    21 ASTM F679 T-2 500,000 19.3 (5.9) 17.9 (5.4) 17.2 (5.2)24 ASTM F679 T-1 400,000 19.9 (6.1) 18.4 (5.6) 17.7 (5.4)24 ASTM F679 T-2 500,000 20.0 (6.1) 19.3 (5.9) 18.6 (5.7)27 ASTM F679 T-1 400,000 20.0 (6.1) 19.9 (6.1) 19.2 (5.8)27 ASTM F679 T-2 500,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)

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    TABLE 8.6 (continued)

    Nominal Tensile PVC Pipe Support Spacing, ft (m)

    Pipe Size Product Dimension Modulus

    (in) Standard Ratio (lbs/in2) 73.4oF (23

    oC) 120

    oF (49

    oC) 140

    oF (60

    oC)

    30 ASTM F679 T-1 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)30 ASTM F679 T-2 500,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)33 ASTM F679 T-1 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)33 ASTM F679 T-2 500,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)36 ASTM F679 T-1 400,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)36 ASTM F679 T-2 500,000 20.0 (6.1) 20.0 (6.1) 20.0 (6.1)

    Note: Due to the various profile designs that are available, manufacturers of profile pipe should

    be contacted concerning the recommended support spacing of their products.

    In common practice, a support is secured within two feet of and on

    both sides of pipe joints. Pipe supports should provide a smooth bearing

    surface conforming closely to the bottom half of the pipe. The bearing

    surface in contact with the pipe should be at least 2 inches (50 mm) wide.

    Supports should permit longitudinal pipe movement in expansion and

    contraction without abrasion, cutting or restriction. Supports should be

    mounted rigidly to prevent lateral or vertical pipe movementperpendicular to the longitudinal axis in response to thrust from internal

    pressure. Changes in pipe line size and direction should be adequately

    anchored.

    PVC pipe conveying fluids while suspended in horizontal

    configuration by rigid supports displays response to load which conforms

    to design theory for suspended beams. Maximum span vertical

    displacement (sag) may be calculated as follows:

    Two supports per continuous length of pipe - (one span)

    EQUATION 8.22

    y =0.0130wL4

    EI

    Where: y = mid-span vertical displacement (sag), in

    w = weight of pipe filled with water, lbs/in

    L = support spacing or span length, in

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    HANDBOOK OF PVC PIPE

    E = modulus of elasticity, lbs/in2

    I = moment of inertia, in4(See Equation 8.4.)

    Consequently, Equation 8.22 can be rearranged in order to calculate the

    maximum support spacing as a result of short-term or initial sag:

    EQUATION 8.23

    L =

    3/1

    w

    EI154.0

    Since the modulus of elasticity of PVC is temperature dependent, a

    multiplier should be applied to the room temperature modulus for

    applications at higher temperatures. Simply multiply the modulus for

    PVC at 73.4oF by the correction factor shown in Table 8.7 to obtain an

    accurate E value, which can be used in the vertical displacement and

    support spacing calculations.

    TABLE 8.7

    TEMPERATURE CORRECTIONS FOR E

    Temperature Modulus of Elasticity

    F C Correction Factor

    90 (32) 0.93

    100 (38) 0.88110 (43) 0.84

    120 (49) 0.79

    130 (54) 0.75

    140 (60) 0.70

    NOTES:

    1. The maximum recommended temperature for the wall of PVC pipe and fittings is

    140F (60C).2. Interpolate between the temperatures listed to calculate other factors.

    3. The factors in Table 8.7 assume sustained elevated service temperatures. When the

    contents of a PVC pipe are only intermittently and temporarily raised above the

    service temperature shown, a multiplier may not be needed.

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    CHAPTER VIII - SPECIAL DESIGN APPLICATIONS

    Weight of PVC pipe filled with water is calculated as follows:

    EQUATION 8.24

    w = 0.0113 (3.5 Do2- Di2)

    Where: w = weight of pipe filled with water, lbs/in

    Do = average outside diameter, in

    Di = average inside diameter, in

    Note: Derivation of Equation 8.24 is based on the following specificgravities:

    SGPVC = 1.40

    SGH2O = 1.00

    Normally, specific gravity of sewage can be assumed to be 1.0. If

    higher specific gravities are anticipated, Equation 8.24 should be

    factored by the particular fluid specific gravity.

    Maximum bending stress in the pipe wall may be calculated as

    follows:

    EQUATION 8.25

    Sb=M Do

    2I

    Where: Sb = bending stress, lbs/in2

    M = bending moment, in-lbs

    I = moment of inertia, in4(See Equation 8.4.)

    Do = average outside diameter, in

    The moment for an end-supported simple beam with single span may

    be calculated as follows:EQUATION 8.26

    M =wL2

    8

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    HANDBOOK OF PVC PIPE

    Where: M = bending moment, in-lbs

    w = load, lbs/in

    L = support spacing or span length, in

    Substituting equations for M and I in Equation 8.25 results in the

    following equation for maximum bending stress:

    EQUATION 8.27

    Sb=1.273wL2Do

    Do4

    - Di4

    Where: Sb = bending stress, lbs/in2

    w = load, lbs/in

    L = support spacing or span length, in

    Do = average outside diameter, in

    Di = average inside diameter, in

    EXPANSION AND CONTRACTIONAll pipe products expand and contract with changes in temperature.

    Variation in pipe length due to thermal expansion or contraction depends

    on the coefficient of thermal expansion of the pipe material and the

    variation in temperature (T). It should be noted that change in pipe

    diameter or wall thickness, with pipe material properties remaining

    constant, does not effect a change in rates of thermal expansion or

    contraction. Approximate coefficients of thermal expansion for different

    pipe materials are presented in Table 8.8.

    Expansion and contraction of PVC pipe in response to change in

    temperature will vary slightly with changes in PVC compounds.

    However, the coefficients in Table 8.8 are accurate for practical purposes.

    Table 8.9 displays typical length variation of PVC pipe due to thermal

    expansion and contraction. PVC pipe length variation due to temperature

    change is shown graphically in Figures 8.3 and 8.4.

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    303

    TABLE 8.8

    COEFFICIENTS OF THERMAL EXPANSION

    Coefficient Expansion Coefficient Expansion

    Piping Material in/in/oF in/100 ft/10

    oF in/in/

    oC mm/10m/10

    oC

    PVC 3.0 x 10-5 0.36 5.4 x 10-5 5.4

    HDPE 1.2 x 10-4 1.44 2.2 x 10-4 21.6

    ABS 5.5 x 10-5 0.66 9.9 x 10-5 9.9

    Asbestos Cement 4.5 x 10-6 0.05 8.1 x 10-6 0.8

    Aluminum 1.3 x 10-5 0.16 2.3 x 10-5 2.3

    Cast Iron 5.8 x 10-6 0.07 1.0 x 10-5 1.0

    Ductile Iron 6.2 x 10-6 0.07 1.1 x 10-5 1.1

    Steel 6.5 x 10-6 0.08 1.2 x 10-5 1.2Clay 3.4 x 10-6 0.04 6.1 x 10-6 0.6

    Concrete 5.5 x 10-6 0.07 9.9 x 10-6 1.0

    Copper 9.8 x 10-6 0.12 1.8 x 10-5 1.8

    TABLE 8.9

    LENGTH VARIATION PER 10F TPVC PIPE

    PIPE LENGTH LENGTH CHANGE

    ft (m) in (mm)

    20 (6.1) 0.072 (1.83)

    13 (4.0) 0.047 (1.19)

    12.5 (3.8) 0.045 (1.14)

    10 (3.0) 0.036 (0.91)

    A good rule of thumb in design of PVC piping systems is to allow 3/8

    inch of length variation for every 100 feet of pipe for each 10 F change in

    temperature (5.4mm/10m/10 C). The relationship is shown graphically in

    Figures 8.3 and 8.4.

    Allowance for Thermal Expansion and Contraction: PVC pipe

    with gasketed joints, if properly installed (i.e., with pipe spigot inserted

    into bell joint up to manufacturer's insertion mark), will accommodatesubstantial thermal expansion and contraction. If gasketed joints are used

    within the accepted range of operating temperatures for PVC pipe, thermal

    expansion and contraction is not a significant factor in system design.

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    HANDBOOK OF PVC PIPE

    304

    FIGURE 8.3

    PVC PIPE LENGTH VARIATION

    DUE TO TEMPERATURE CHANGE(F)

    Coefficient of Thermal Expansion = 3 x 10-5in/in/ o

    F

    0.050.040.030.020.01

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    110

    120

    PVC PIPE

    As a general rule, for everytemperature change of 10F,PVC pipe will expand orcontract 3/8" per 100'.

    LENGTH VARIATION, in/ft

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    HANDBOOK OF PVC PIPE

    MOLECULARLY ORIENTED PVC PIPE (PVCO)

    The principles and design approach described in this chapter apply to

    PVCO as well. PVCO has the same coefficient of thermal expansion as

    PVC. However, due to the differences in the pipe wall and material

    properties, the following tables are provided for design with PVCO

    pipe. Bending tables and support spacing tables are provided below:

    TABLE 8.10

    ALLOWABLE LONGITUDINAL BENDING

    FOR PVCO PRESSURE RATED PIPE (ASTM F 1483)IN 20-FOOT LENGTHS

    (Sb= 1000 lbs/in2, E = 400,000 lbs/in

    2)

    Nominal Size, in 4 6 8 10 12

    Pressure Rated 200

    Do, in 4.500 6.625 8.625 10.740 12.750tnom, in 0.127 0.187 0.243 0.304 0.359

    Di, in 4.247 6.25 8.139 10.193 12.031

    I, in4 4.163 19.646 56.232 136.06 268.62

    M, in-lbs 1,850 5,931 13,039 25,337 42,136

    Rb, in (min) 900 1,325 1,725 2,148 2,550

    Rb, ft (min) 75 110 144 179 213

    ,

    degrees 15.3 10.4 8.0 6.4 5.4

    adegrees 7.6 5.2 4.0 3.2 2.7

    A, in 32 22 17 13 11

    P, lbs 11 37 81 158 263RatioRb/Do 200 200 200 200 200

    Pressure Rated 250

    Do, in 4.500 6.625 8.625 10.750 12.750

    tnom, in 0.158 0.232 0.302 0.377 0.447

    Di, in 4.185 6.162 8.021 9.996 11.856

    I, in4 5.071 23.801 68.389 165.37 327.17

    M, in-lbs 2,254 7,185 15,858 30,767 51,321

    Rb, in (min) 900 1,325 1,725 2,150 2,550

    Rb, ft (min)75 110 144 179 213

    ,

    degrees 15.3 10.4 8.0 6.4 5.4

    adegrees 7.6 5.2 4.0 3.2 2.7

    A, in 32 22 17 13 11

    P, lbs 14 45 99 192 321

    RatioRb/Do 200 200 200 200 200

    306

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    CHAPTER VIII - SPECIAL DESIGN APPLICATIONS

    TABLE 8.11

    ALLOWABLE LONGITUDINAL BENDING

    FOR PVCO PRESSURE CLASS PIPE (AWWA C 909)

    IN 20-FOOT LENGTHS

    (Sb= 800 lbs/in2, E = 400,000 lbs/in

    2)

    Nominal Size, in 4 6 8 10 12

    Pressure Class 200Do, in 4.800 6.900 9.050 11.100 13.200

    tnom, in 0.201 0.29 0.375 0.465 0.553

    Di, in 4.399 6.321 8.292 10.171 12.094

    I, in4 7.672 32.89 97.17 219.8 439.9

    M, in-lbs 2,557 7,627 17,179 31,683 53,321

    Rb, in (min) 1,200 1,725 2,263 2,775 3,300

    Rb, ft (min) 100 144 189 231 275

    ,degrees 11.5 8.0 6.1 5.0 4.2

    adegrees 5.7 4.0 3.0 2.5 2.1

    A, in 24 17 13 10 9

    P, lbs 16 48 107 198 333RatioRb/Do 250 250 250 250 250

    Pressure Class 150

    Do, in 4.800 6.900 9.050 11.100 13.200

    tnom, in 0.155 0.223 0.293 0.35 0.427

    Di, in 4.491 6.454 8.465 10.38 12.35

    I, in4 6.086 26.084 77.195 174.59 349.65

    M, in-lbs 2,029 6,048 13,648 25,166 42,382

    Rb, in (min) 1,200 1,725 2,263 2,775 3,300

    Rb, ft (min) 100 144 189 231 275

    ,

    degrees 11.5 8.0 6.1 5.0 4.2

    adegrees 5.7 4.0 3.0 2.5 2.1

    A, in 24 17 13 10 9

    P, lbs 13 38 85 157 265

    RatioRb/Do 250 250 250 250 250

    Pressure Class 100

    D , in 4.800 6.900 9.050 11.100 13.200

    tnom, in 0.11 0.157 0.206 0.252 0.3

    Di, in 4.579 6.586 8.638 10.596 12.6

    I, in4 4.475 18.903 55.961 126.34 252.91

    M, in-lbs 1,492 4,383 9,894 18,211 30,656

    Rb, in (min) 1,200 1,725 2,263 2,775 3,300Rb, ft (min) 100 144 189 231 275

    ,

    degrees 11.5 8.0 6.1 5.0 4.2

    adegrees 5.7 4.0 3.0 2.5 2.1

    A, in 24 17 13 10 9

    P, lbs 9 27 62 114 192

    RatioRb/Do 250 250 250 250 250

    o

    307

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    Note: Support spacing recommendations shown in this table are based on the following

    design limitations:

    1. Pipe vertical displacement (sag) limited to 0.2 percent of span length based on

    calculations using Equation 8.22.

    2. Pipe bending stress values limited to values defined in Table 8.1.

    ft at

    73.4oF

    m at

    23oC

    ft at

    120oF

    m at

    49oC

    4 AWWA C909 200 400,000 7.3 2.2 6.8 2.1

    4 AWWA C909 150 400,000 6.8 2.1 6.3 1.9

    4 AWWA C909 100 400,000 6.2 1.9 5.7 1.7

    6 AWWA C909 200 400,000 9.4 2.9 8.6 2.6

    6 AWWA C909 150 400,000 8.7 2.7 8.0 2.5

    6 AWWA C909 100 400,000 7.9 2.4 7.3 2.2

    8 AWWA C909 200 400,000 11.2 3.4 10.4 3.2

    8 AWWA C909 150 400,000 10.4 3.2 9.6 2.9

    8 AWWA C909 100 400,000 9.4 2.9 8.7 2.7

    10 AWWA C909 200 400,000 12.8 3.9 11.9 3.610 AWWA C909 150 400,000 11.9 3.6 11.0 3.4

    10 AWWA C909 100 400,000 10.8 3.3 10.0 3.0

    12 AWWA C909 200 400,000 14.4 4.4 13.3 4.1

    12 AWWA C909 150 400,000 13.4 4.1 12.4 3.8

    12 AWWA C909 100 400,000 12.1 3.7 11.2 3.4

    4 ASTM F 1483 200 400,000 6.3 1.9 5.8 1.8

    4 ASTM F 1483 250 400,000 6.7 2.0 6.2 1.9

    6 ASTM F 1483 200 400,000 8.1 2.5 7.5 2.3

    6 ASTM F 1483 250 400,000 8.7 2.6 8.0 2.4

    8 ASTM F 1483 200 400,000 9.7 3.0 9.0 2.7

    8 ASTM F 1483 250 400,000 10.3 3.1 9.5 2.9

    10 ASTM F 1483 200 400,000 11.3 3.4 10.4 3.2

    10 ASTM F 1483 250 400,000 12.0 3.6 11.1 3.4

    12 ASTM F 1483 200 400,000 12.6 3.8 11.6 3.5

    12 ASTM F 1483 250 400,000 13.4 4.1 12.4 3.8

    PVCO Pipe Support SpacingNominalPipe Size

    (in)

    Product

    Standard

    Pressure

    Class

    TABLE 8.12

    SUPPORT SPACING FOR SUSPENDED HORIZONTAL

    PVCO PIPE FILLED WITH WATER

    Tensile Modulus

    (psi at 73.4

    o

    F)

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    CHAPTER VIII - SPECIAL DESIGN APPLICATIONS

    CHAPTER VIII

    BIBLIOGRAPHY

    1. Modern Plastics Encyclopedia, Issued annually by Modern Plastics, McGraw-Hill,

    New York, NY.

    2. Reissner, E., "On Finite Bending of Pressurized Tubes," Journal of Applied

    Mechanics Transactions of ASME, (Sept. 1959) pp. 386-392.

    3. "Standard Specification for Poly(Vinyl Chloride) (PVC) Large-Diameter Plastic

    Gravity Sewer Pipe and Fittings, ASTM F 679," American Society for Testing and

    Materials, Philadelphia, PA (1980).

    4. "Standard Specification for Type PSM Poly(Vinyl Chloride) (PVC) Sewer Pipe

    and Fittings, ASTM D 3034," American Society for Testing and Materials,

    Philadelphia, PA (1981).

    5. "Thermal Expansion and Contraction of Plastic Pipe, PPI Technical Report, PPI-

    TR-21," Plastics Pipe Institute, New York, NY (Sept. 1973).

    6. Timoshenko, S. and D. H. Young, Elements of Strength of Materials, FourthEdition, Van Nostrand Company, Princeton, NJ, p. 111, p. 139.

    7. Timoshenko, S. P., Theory of Elastic Stability, Second Edition, McGraw-Hill,

    (1961).

    8. Timoshenko, S. P., Strength of Materials, Part II - Advanced Theory and

    Problems, Van Nostrand Company, Princeton, NJ (1968) pp. 187-190.