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© BLR ® —Business & Legal Resources Massachusetts Trade Self-Insurance Group, Inc. Safety Awareness For Everyone from Cove Risk Services Hand Tool Safety

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© BLR®—Business & Legal Resources

Massachusetts Trade Self-Insurance Group, Inc.Safety Awareness For Everyone from Cove Risk Services

Hand Tool Safety

© BLR®—Business & Legal Resources

Learning Objectives

You will be able to:– Identify the hazards of hand tools– Take precautions against injury– Understand common safety practices for specific

types of tools

© BLR®—Business & Legal Resources

Types of Hand Tools

– Hand tools include anything from axes to wrenches – Other common examples include screwdrivers,

hammers, punches, handsaws, chisels, files, snips, axes, knives, box cutters, wrenches, pry bars, hooks, and pliers

© BLR®—Business & Legal Resources

Hand Tool Hazards

Greatest hazards of hand tools result from misuse and improper maintenance

– Using a screwdriver as a chisel and the tip breaks– Wooden handle is damaged and the head of the

hammer flies off– Wrench, with jaws sprung, slips and your hand strikes

another object– Impact tool, such as a chisel, with a mushroomed head

shatters into fragments

© BLR®—Business & Legal Resources

Hand Tool Hazards (cont.)

– Cut from a knife or saw blade

– Struck by flying debris– Puncture with a sharp tool– Abrasions and contusions– Musculoskeletal disorders

(MSDs) from repetitive misuse of a tool

© BLR®—Business & Legal Resources

Hand Tool Hazards —Any Questions?

– Any questions about the hazards of using hand tools?

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Selecting the Right Tool

– Consider the shape, size, and grip of the tool– Consider the quality of the tool– Use spark-resistant tools when working near

flammable materials– Use insulated tools when working near electricity

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Consider Tool Ergonomics– Handles with no sharp edges or finger grooves– Handles coated with soft material– Handles with non-slip surfaces– Tools with angle for working with straight wrist– Tools designed to work in either hand– Spring-loaded to return to open position

© BLR®—Business & Legal Resources

Carrying Tools– Toolbox, belt, or pouch– Never carry sharp tools in your

pocket– Hold sharp edges or points away

from body– Don’t carry tools in your hand

when climbing ladders– Keep tools out of walkways and

edges– Hand tools to others, do not

throw them

© BLR®—Business & Legal Resources

Maintaining and Repairing Your Tools

– Purchase quality tools– Inspect for damaged edges and handles– Keep edges and tips sharp– Replace damaged handles– Report broken or damaged tools – Tag damaged tools “Do Not Use”

© BLR®—Business & Legal Resources

General Hand Tool Safety Practices

– Make sure observers are at a safe distance

– Clear the immediate work area

– Keep floors clean and dry– Secure work with a vise,

clamp, or other support– Examine tools before

each use

© BLR®—Business & Legal Resources

General Hand Tool Safety Practices (cont.)

– Wear PPE appropriate for the work– Keep cutting tools sharp and in good condition– Do not wear loose clothes or jewelry– Mark damaged tools clearly and notify your supervisor– Do not work with oily or greasy hands

© BLR®—Business & Legal Resources

General Hand Tool Safety Practices (cont.)

– Use the right size and type of tool for the job– Do not use tools that are loose or cracked– Do not put tools on the edge of tables – After using a tool, clean it and put it back in its

proper place

© BLR®—Business & Legal Resources

Hand Tool Hazards —Any Questions?

– Any questions regarding selecting hand tools?

– Any questions regarding the inspection and maintenance of hand tools?

– Any questions regarding general hand tool safe practices?

© BLR®—Business & Legal Resources

Screwdriver Safety

– Choose flat head or Phillips– Use correct size head– Power grip handle should

be 1-1/4” to 2” diameter– Precision grip handles

should be 1/4” to 1/2” diameter

– Do not use as a pry bar or chisel

© BLR®—Business & Legal Resources

Hammer Safety

– Inspect the handle for damage

– Make sure hammer head is firmly attached to handle

– Hold with a power grip– Keep other hand away

© BLR®—Business & Legal Resources

Punch Safety

– Inspect the point– Inspect the impact head– Hold punch straight up– Strike the head squarely

with hammer

© BLR®—Business & Legal Resources

Chisel Safety

– Inspect the blade– Inspect the handle– Do not use if impact

head is mushroomed– Point blade away from

your body

© BLR®—Business & Legal Resources

File Safety

– Make sure blades are clean and sharp

– Inspect the handle– File with a motion away

from your body– Do not try to pry or

hammer with a file

© BLR®—Business & Legal Resources

Hand Snips Safety

– Blades are sharp– Handle grips are in good condition– Spring-loaded handles return to open position– Wear cut-resistant gloves– Cut away from your body

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Axe Safety

– Inspect handle for damage– Axe head is firmly attached

to handle– Use power grip– Keep other hand away– Use 2-handed axe properly– Swinging motion will not

strike your body

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Knife Safety

– Inspect the blade– Check the handle– Carry knife safely– Cut away from your body– Wear cut-resistant

gloves– Secure object you are

cutting

© BLR®—Business & Legal Resources

Box Cutter Safety

– Inspect the blade– Check the handle– Close the blade when

not in use– Cut away from your body– Wear cut-resistant

gloves– Secure object you are

cutting

© BLR®—Business & Legal Resources

Wrench Safety

– Inspect wrench jaws– Select non-slip, soft-

coated handles– Turn wrenches toward

your body– Clear area around

wrench work– Do not use a “cheater

bar” for leverage

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Crow and Pry Bar Safety

– Inspect for signs of damage

– Wear work gloves– Do not hammer into

place unless designed for it

– Pull in a smooth motion; do not jerk

© BLR®—Business & Legal Resources

Handsaw Safety

– Make sure the blade is sharp

– Inspect the handle– Secure the object in a

vise or clamps– Cut in a smooth motion– Wear cut-resistant

gloves

© BLR®—Business & Legal Resources

Plier Safety– Inspect for damage– Use pliers with soft,

non-slip grips– Use locking pliers when

continuous force is needed

– Select pliers that can be used in either hand

© BLR®—Business & Legal Resources

Hand Tool Safety —Any Questions?

– Any questions about safety procedures for particular tools?

© BLR®—Business & Legal Resources

Key Points to Remember

– Maintain tools– Use the right tool for the job– Examine each tool for damage before use– Operate tools in accordance with manufacturer’s

instructions– Use the proper PPE

Massachusetts Trade Self-Insurance Group, Inc.Safety Awareness For Everyone from Cove Risk Services