haccp temperature monitoring requirements food e-book …...haccp temperature monitoring...
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HACCP temperature monitoring requirements for Food Processing EnvironmentsHACCP and the temperature monitoring technology available to assist with it’s compliance requirements
FOOD E-BOOK
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High risk food processing
Dry foods, freezing or pasteurization
Bread, fruit, fruit yoghurtsCured meatSoft drinks and fruit juices
Beer, wine, cheese, ciders
Fermentation
MOULDS
YEASTS
VIRUSES
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High risk foods
Chilled, refrigerated Leafy greens and vegetablesUnpasteurised milk, cheese and seafoodDeli meatsIce cream
Eggs, poultry, rice Cooking processes
SALMONELLA
E.COLI
OTHER VIRUSES
VIRUSES
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Are you audit ready?Whether planned or on-the-spot, are you ready for an
inspection?
1. Easily prove you have monitoring equipment in place within all critical areas
2. Can you prove your monitoring equipment is accurate
3. Easily show examples of areas with critical limit alarms
4. Easily produce date specific on-the-spot temperature
reports
5. Easily produce audit trails with corrective actional notes
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HACCP Guidelines
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Purchase Delivery Storage
Critical limitAs pre-set specs Food supplier assessments Re-set specs
Monitoring
Requirement
+8°C
-12°CChecks of vehicle and products
Return food to supplier
Corrective action
+8°C
-12°CTemperature records
Adjust temperatures or discard food
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Cooking
Reheating
Cooling & Chilling
Hot Hold
Critical limit 75°C for 2 mins - Only 1 reheat 63°C - 2 hours
Monitoring Requirement Food cooking temperatures Food display temperatures
Corrective actionAdjust cooking temperature/time Adjust holding temperature - Discard food
Critical limit 75°C for 2 mins Refrigerate within 90 mins
Monitoring Requirement Food cooking temperatures Food cooling times
Corrective action Adjust cooking temperature/time Discard food
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Cold Hold Takeaway & Off-site catering
Critical limit 8°C - 4 hours 8°C - 4 hours
Monitoring Requirement Food display temperatures Food display temperatures
Corrective actionAdjust holding temperature - Discard food Adjust holding temperature - Discard food
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What's the best technology for the job?
Data loggers
vs
Wireless systems?
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What's the best technology for the job?
Data loggers
Pros
Cons
24/7 data trail
CostThey are cheaper if your monitoring
requirements are minimal (1-2)
Retrospective ViewThe damage is already done so doesn’t
prevent the loss of stock
Manual download The memory capacity limitations cause the need for regular manual download
and analysis
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What's the best technology for the job?
WiFi systems
Pros
Cons
24/7 data trail
Real-time alerts and data and historical data
Typically available online
Costthey are cheaper if you're monitoring small areas (typically up
to 100 meters for WiFi)
Often require repeatersoften requires multiple repeaters which can cause poorer
quality transmission and data gaps
Data security Cloud-based sites can mean you are tied into a contract or that your data isn’t yours, should you wish to change
supplier at a later date
Data loss If the WiFi goes down (average business experiences at
least 1-2 major outage per year), you need to ensure that the transmitters log in order back fill data or it will create gaps in
data.
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What's the best technology for the job?
Radio systems
Pros
Cons
Radio frequencies can be unique
So not to interfere with other wireless/WiFi equipment
Real-time alerts and historical dataAvailable online, networked to other sites or standalone, depending on business
requirements
Usually, these independent wireless systems will
Not be affected by power failures
Radio technology
Can reach up to 3,500 metersmaking them ideal for small, medium or large areas (depending on the supplier)
CostAlthough the initial cost for the system is higher than alternatives, when the system is running, there are low to no cost implications. Low frequency radio often means
the need for multiple repeaters reduces the overall cost dramatically for larger areas. The cost is also significantly lower than wired systems.
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Adhere to HACCP regulationsTo prevent the growth of
organisms in food
Prevent contamination of foodTo destroy harmful micro-
organisms in food
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Hanwell Solutions Ltd.
Pendle House, Jubilee Road, Letchworth, Hertfordshire SG6 1SP
hanwell.com
+44 (0) 1462 688070 | [email protected]
FM 5357678306