Roll Crushers

The brands comprising TerraSource Global are wholly-owned subsidiaries of Hil lenbrand, Inc. (NYSE: HI), which is based in Indiana. 2014 TerraSource Global. All Rights Reserved.

www.terrasource.com info@terrasource.com

allows uncrushables as large as 250 mm (on some models) to pass. Other options included a Spring Tramp Relief System and Manual Screw Adjustment.

Enclosed Roll Timing GearboxEngineered for ease of maintenance, the gearbox maintains timing on intermeshing teeth rolls for uniform sizing and the most cubical product of any crusher manufactured.

Housing and Base FrameCrusher housing is split into four- or eight- piece sections for easy removal and maintenance. Heavy structural steel plate with lifting lugs are provided for safe handling. Inlet and discharge connections are pre-drilled.

Secondary Drive SystemsOn two-stage, four-roll crushers power is transmitted between stages by either a state-of-the-art cog belt or a heavy-duty roller chain.

LubricationStandard Dual-Bulkhead Lubrication System groups all grease fittings in two convenient locations. Semi-automatic or fully automatic systems from a single grease source are also available as options.

Roll Removal RailsRoll Removal Rails are supplied for fast, easy roll change.

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rushers

Features/AdvantagesNow crush to precise product, size for maximum yield with single-stage, two-roll and two-stage, four-roll crusher designs available in four models.

Gundlach Crushers breakthrough 3-D crushing technology includes an intermeshing, continuous-tooth roll design and positive roll timing to provide the industrys best dimensional product control, fewer fines and elimination of over-size material. Gundlach Crusher roll crushers deliver higher quality cubical product, minimal fines and consistently repeatable performance for sizing coal, coke, glass, fertilizer, salts, lime, limestone, clay, soft ores, friable materials and industrial minerals.

Crusher Roll Designs The Heart of the CrusherResults are proven in wet, dry, hot, cold, sticky, hard and abrasive crushing applications ranging from run-of-mine material through fine sizing. Dozens of roll configurations are available to meet your crushing needs.

Shafts and BearingsHeat-treated, forged alloy steel, built to tolerate the extreme forces of crushing. Double-row, spherical roller bearings have an L-10 life of over 100,000 hours.

Main DrivesDrive options include sheave or flywheel V-belt drives. One-, two-, and four-motor (for two-stage) drive configurations are available.

Roll Adjustment/Tramp Relief SystemsThe optional Gundlach NITROIL Adjustment and Relief System allows operators to change the product size while the crusher is in operation and

The first and only roll crushers able to size coal, salts,potash, lime and industrial minerals in 3 dimensions.

3000 Series 4000 Series 5000 Series

Roll Crushers

The brands comprising TerraSource Global are wholly-owned subsidiaries of Hil lenbrand, Inc. (NYSE: HI), which is based in Indiana. 2014 TerraSource Global. All Rights Reserved.

www.terrasource.com info@terrasource.com

Roll C

rushers

Features/Advantages (continued from other side)

High Tonnage Operation with Maximum Control of Product Size Feeds up to 1200 mm; product sizes to 6 mm. Capacities up to 5400 MTPH. Roll diameters of 300 to 900 mm. Roll lengths of 500 to 3000 mm. Low horsepower per ton ratio reduces power

consumption and operating costs.

Unique coupling mounted rolls and split-housing design makes roll replacement possible without disturbing drive components or chute work, resulting in easier maintenance.

Patented NITROIL Adjustment and Relief System allows changes of product output size during operation and uncrushables to pass.

Dimensions and Weights

IN. (MM) APPROXIMATE LAYOUT DIMENSIONS* AND SHIPPING WEIGHTS INLET OPENING DISCHARGE OPENING LENGTH WIDTH HEIGHT WEIGHT SERIES A B C D E F G LBS (KG) 2000S 15-3/4" (400) 19-3/8" (492) 39-1/8" (994) 19-1/4" (489) 71-1/2" (1816) 63-3/8" (1610) 34-1/2" (876) 4,200 (1,905) 2000D 15-3/4" (400) 49-3/8" (1254) 39-1/8" (994) 49-1/4" (1251) 71-1/2" (1816) 102-7/8" (2613) 54-1/2" (1384) 10,300 (4,672) 3000S 16" (406) 59-3/8" (1508) 39-1/8" (994) 59-1/4" (1505) 78-5/8" (1997) 111-1/2" (2832) 37-9/16" (954) 7,700 (3,493) 3000D 14" (356) 59-3/8" (1508) 39-1/8" (994) 59-1/4" (1505) 78-1/8" (1984) 127-1/2" (3238) 57-7/16" (1459) 13,500 (6,124) 4000S 29-1/2" (749) 79-7/8" (2029) 72" (1829) 94-1/2" (2400) 98-9/16" (2503) 149-1/4" (3791) 48-5/8" (1235) 20,000 (9,072) 4000D 24" (610) 80-1/8" (2035) 62" (1575) 94-1/2" (2400) 107-1/8" (2721) 177-5/8" (4512) 85-1/8" (2162) 43,300 (19,641) 5000S 45" (1143) 40-1/4" (1022) 86" (2184) 65" (1651) 146-5/16" (3716) 130-3/4" (3321) 67" (1702) 35,000 (15,875) 5000D 45" (1143) 100-1/4" (2546) 86" (2184) 125" (3175) 146-5/16" (3716) 237-1/2" (6033) 123-3/8" (3134) 113,000 (51,256)

* Dimensionsmayvaryaccordingtoshaftlengthandrollwidth&diameter.Certifieddrawingswillbefurnishedforinstallation.Installationsupervisionisavailable.

Capacities 2000 Series 3000 Series 4000 Series 5000 Series Roll Diameter 13-15" (330-380 mm) 13-15" (330-380 mm) 24" & 30" (610 &762 mm) 30" & 36" (762 & 915 mm) Roll Face Width Up to 60" (1525 mm) Up to 80" (2030 mm) Up to 100" (2540 mm) Up to 120" (3050 mm) Compressive Strength** Up to 12,000 psi (83 Mpa) Up to 12,000 psi (83 Mpa) Up to 18,000 psi (124 Mpa) Up to 22,000 psi (152 Mpa)

** Forsizingmaterialswithcompressivestrengthuptofigureindicated.

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