guide to of precast concrete surveillance
TRANSCRIPT
Guide to Surveillanceo f Precast Concrete
Technical Bulletin No 47
Guide to Surveillance of Precast Concrete
Technical Bulletin No 47
November 2003
VicRoads and its employees or agents involved in thepreparation and publication of this Technical Bulletin do notaccept any contractual, tortious or other form of liability for itscontents or for consequences arising from its use. Persons usingthe information contained in the Bulletin should apply, andrely upon, their own skill and judgement.
This Guide provides a methodology for quality surveillance of precastconcrete production for VicRoads contracts and works. The main aimsof the Guide are to ensure that:
• Surveillance is carried out in a uniform and consistent manner,following principles of quality management
• Observation records of precast concrete production containsufficient detail
ABOUT VICROADS
VicRoads is the Victorian State Road Authority responsible for themanagement of the road network.
Foreword
ii
Table ofContents
Guide to Surveillance of Precast Concrete.......... .... iForeword............................................................... iiTable of Contents .................................................. iii1. Introduction .................................................... 1
1.1 Purpose .................................................................................... 11.2 Scope ........................................................................................ 11.3 Manufacture of Precast Concrete Units ............................. 1
2. Surveillance in a Quality AssuranceEnvironment ................................................... 2
2.1 The Quality Assurance Environment .................................. 22.2 The VicRoads Framework for Quality Assurance
Contracting .............................................................................. 22.3 Aim of Surveillance of Precast Concrete ............................ 2
3. Roles and Responsibilities ................................ 43.1 The Role of VicRoads in Precast Concrete Manufacture .43.2 The Role of the Contractor ................................................... 43.3 The Role of the Precast Concrete Surveillance Officer ... 4
4. Precast Concrete Surveillance Procedures ......... 54.1 General ..................................................................................... 54.2 Quality Plans ........................................................................... 54.3 Surveillance Checklists ......................................................... 64.4 Surveillance Processes.......................................................... 6
5. Pre-Manufacture Activities ................................ 75.1 Introduction ............................................................................. 75.2 Contract Quality Plan ............................................................. 75.3 Surveillance Documentation and Reporting System ........ 75.4 Contract Documentation
(Contract Quality Plan, Drawings, Specification) .............. 75.5 Manufacturing Processes ...................................................... 8
6. Surveillance Activities During Manufacture ........ 96.1 Introduction ............................................................................. 96.2 Surveillance Schedule ........................................................... 96.3 Surveillance Record ............................................................... 96.4 Sub-contracting .................................................................... 106.5 Hold Points ........................................................................... 106.6 Non-Conformance................................................................ 11
7. Reporting of Surveillance ............................... 128. References.................................................... 139. Additional Reading ....................................... 14
iii
Appendix A - Accreditation Criteria – Surveillanceof Precast Concrete ......................... 15
Company Accreditation ............................................................... 15Business Rules .............................................................................. 15Personnel Qualifications .............................................................. 15Personnel Experience ................................................................. 15Resources, Records and Reports ............................................... 16Ethics and Independence ............................................................ 16
Appendix B - Checklists for Surveillance ofPrecast Concrete Contracts .............. 17
Checklist for DOCUMENTATION ............................................ 17Checklist for STRUCTURAL CONCRETE ................................ 18Checklist for STEEL REINFORCEMENT ................................ 23Checklist for FORMWORK ......................................................... 24Checklist for BOX CULVERTS ................................................... 26Checklist for PRECAST CONCRETE UNITS ........................... 26Checklist for PRE-TENSIONING OF CONCRETE UNITS .... 27
Appendix C - Sample Surveillance Record andReport Form .................................... 28
iv
1
Introduction
1.1 PurposeThe purpose of this Guide is to:
• Set criteria for the qualification and accreditation of PrecastConcrete Surveillance Officers
• Provide guidance to Precast Concrete Surveillance Officers inworking with quality assurance contracts
• Promote consistency in the surveillance of quality assurancecontracts
• Provide a training basis for Precast Concrete Surveillance Officers.
The Guide is intended for use in quality assessment of VicRoadsconstruction and maintenace contracts which include the manufactureof precast concrete units.
1.2 ScopeThis document puts in place a recommended system for theappointment and duties of a Precast Concrete Surveillance Officer, andprovides a set of checklist guides, to ensure quality standards,specifications and contract obligations are met.
The Guide does not cover every possible contingency, and theinformation herein can be expanded both in scope and depth as theneed arises. There will always be a need for the Precast ConcreteSurveillance Officer to apply judgement and, when in doubt, seekfurther specialist advice.
1.3 Manufacture of Precast Concrete UnitsActivities in the manufacture of precast concrete include supply ofconcrete, reinforcing and prestressing steel, manufacture of forms,placing of reinforcement, stressing, curing, handling and transport ofthe completed units.
1
2
Surveillancein a
QualityAssurance
Environment
2.1 The Quality Assurance EnvironmentQuality assurance is applied in precast concrete contracts as a part ofa management system to ensure that:• Contractor/sub-contractor relationships are working• Processes are being managed• People have sufficient empowerment and responsibility to do their
jobs• Products meet the specified criteria, i.e., standards and
specifications are achieved.
2.2 The VicRoads Framework for QualityAssurance Contracting
This Guide has been produced by VicRoads to complement theAustroads publications Quality Assurance in Contracts1 and Guide toField Surveillance of Quality Assurance Contracts2. The secondpublication is referred to within this Guide as the Austroads Guide.
The contents of this Guide specifically address Contractor surveillanceactivities associated with the implementation of that portion of theQuality Plan for the manufacture of precast concrete units. The QualityPlan covering the manufacture of precast concrete units is generallyowned by the Precast Concrete Sub-contractor and is reviewed by theContractor.
2.3 Aim of Surveillance of PrecastConcrete
The surveillance of the manufacture of precast concrete unitsdetermines, in a systematic manner, that the Contractor’s and PrecastConcrete Sub-contractor’s Quality Plans are implemented, that theContract Specification requirements for the manufacture of precastconcrete units are complied with, and that the specified quality isachieved. Although surveillance is carried out on both themanufacture and erection of new precast concrete units, this Guidecovers the manufacture only.
Each process used in the manufacture of precast concrete units shouldbe observed for verification that the detail of the process has beencarried out in accordance with written instructions and that thespecified requirements have been achieved.
The personnel who carry out surveillance require detailed knowledgeof the procedures for the manufacture of concrete and of precastconcrete units and must be trained to observe and seek appropriateevidence of compliance with procedures. In particular these personnelmust be particularly conversant with the following VicRoads StandardSpecifications for Roadworks and Bridgeworks:
• Section 610 – Structural Concrete• Section 611 – Steel Reinforcement
2
• Section 619 – Manufacture, Testing and Delivery ofPrecast Reinforced Concrete Box Culverts
• Section 620 – Precast Concrete Units• Section 622 – Pre-Tensioning of Concrete Units
The Precast Concrete Surveillance Officer is retained by, and acts onbehalf of, the Contractor and generally carries out surveillance of sub-contracted manufacture of precast concrete units. In the event that theprecast concrete work is not sub-contracted, then the Precast ConcreteSurveillance Officer will be retained by the manufacturer of the precastconcrete units, who in this instance is also the Contractor.
All precast concrete surveillance shall be carried out by PrecastConcrete Surveillance Officers who are authorised signatoriesemployed by organisations holding inspection accreditation with theNational Association of Testing Authorities, Australia (NATA).Accreditation shall be to AS/NZS ISO/IEC 17020 - General Criteria forthe Operation of Various Types of Bodies Performing Inspection3, forsurveillance of precast concrete, in accordance with the accreditationcriteria in this Guide.
The criteria for accreditation of Precast Concrete Surveillance Officersand companies offering these surveillance services are stated inAppendix A.
Under VicRoads specifications, the Superintendent reserves the rightto undertake independent audit and surveillance activities,notwithstanding the fact that a Precast Concrete Surveillance Officermay be deployed on the works.
3
3.1 The Role of VicRoads in PrecastConcrete Manufacture
A VicRoads officer is normally appointed as the Superintendent ofVicRoads awarded contracts. The Superintendent may arrangesurveillance and audits to verify the effectiveness of the Contractor’sQuality System and compliance with the management plans andprocedures.
3.2 The Role of the ContractorContractors have the responsibility for the conduct of regularsurveillance and audit of all on-site and off-site sub-contractors.Contractors are responsible for establishing, undertaking andcontinuing control and process checks to ensure the specified criteriafor precast concrete are met.
Where manufacture of precast concrete units is carried out as a sub-contract, the Contractor shall conduct surveillance of the sub-contracted works utilising the services of a Precast ConcreteSurveillance Officer. It is the responsibility of the Contractor toprocure the services of a Precast Concrete Surveillance Officer toundertake surveillance of sub-contracted precast concrete manufactureworks. A specific aspect of the Contractor’s Quality Plan should coverthe surveillance of sub-contracted manufacture of precast concreteunits. The Precast Concrete Sub-contractor shall prepare a separateQuality Plan covering processes associated with the manufacture ofprecast concrete units. It is essential that the Precast Concrete Sub-contractor’s Quality Plan is reviewed by the Contractor.
The Contractor must monitor the performance of the Sub-contractor bysurveillance of the manufacture of precast concrete units to obtainassurance that the Sub-contractor complies with the quality system andmeets the specified quality criteria.
3.3 The Role of the Precast ConcreteSurveillance Officer
The Precast Concrete Surveillance Officer acts on behalf of theContractor and carries out surveillance of sub-contracted, precastconcrete unit manufacture.
The Precast Concrete Surveillance Officer verifies the implementationof the Precast Concrete Sub-contractor’s Quality Plan, the conduct ofthe manufacturing processes and verification of specified requirementsfor manufacture of precast concrete units during the contract deliveryprocess. The general role of surveillance officers in Contract Deliveryis described in the Austroads Guide.
Where specifications nominate ‘Hold Points’ during the course of acontract, these can only be released by the Precast ConcreteSurveillance Officer.
3
Roles andResponsibilities
4
4
PrecastConcrete
SurveillanceProcedures
4.1 GeneralIn a manufacture process for precast concrete, the activitiesundertaken by the Contractor and the Precast Concrete SurveillanceOfficer involve the following:• Preparation of Contractor’s Quality Plan (Contractor activity)• Review of the Precast Concrete Sub-contractor’s Quality Plan
(Contractor activity)• Pre-construction activities (Contractor & Surveillance Officer
activity)• Field surveillance activities (Surveillance Officer activity)
4.2 Quality PlansUnder AS/NZS ISO 9001:20004 “The organization shall establish,document, implement and maintain a quality management system andcontinually improve its effectiveness in accordance with the requirementsof this International Standard.The organization shall:
(a) identify the processes needed for the quality management systemand their application throughout the organization,
(b) determine the sequence and interaction of these processes,(c) determine criteria and methods needed to ensure that both the
operation and control of these processes are effective,(d) ensure the availability of resources and information necessary to
support the operation and monitoring of these processes,(e) monitor measure and analyse these processes, and(f) implement actions necessary to achieve planned results and
continual improvement of these processes.Where an organization chooses to outsource any process that affectsproduct conformity with requirements, the organization shall ensurecontrol over such processes. Control of such outsourced processesshall be identified within the quality management system.
The organization shall plan and carry out production and serviceprovision under controlled conditions”.
To demonstrate compliance with AS/NZS ISO 9001:2000 both theContractor and Precast Concrete Sub-contractor normally prepare aQuality Plan for each job, which becomes the basis for surveillance andtechnical audit. The Quality Plan covering processes associated withprecast concrete unit manufacture is generally prepared and owned bythe Precast Concrete Sub-contractor and is reviewed by the Contractor.
For precast concrete unit manufacture, the Quality Plan coveringprocesses for each job shall:
• Be site or contract specific• Describe the processes and reference the standards for
precasting that the Contractor will follow to achieve the agreedstandard of work
5
6
• Specifically describe the areas of responsibility and accountabilityof the Contractor’s personnel
• Provide details of materials such as reinforcing and prestressingsteel, concrete, connectors, hold-downs, moulds, etc. and names ofsuppliers
• Provide details of manufacturing processes and procedures• Provide details of any sub-contractors to be used and their
responsibility in the process• List the quality records to be kept which provide evidence of
compliance• Provide inspection and testing plans and checklists for materials and
processes• Provide for identification of non-conformances and methods to deal
with them• Contain or refer to other relevant documents such as the
Contractor’s Quality Manual and Operating Procedures Manual• Provide certificates of material performance and outline process for
traceability and identification.
When used during the manufacturing process, the above documentscollect information which demonstrate that the Quality Plan has beenfollowed.
4.3 Surveillance ChecklistsWhen surveillance of precast concrete is conducted, surveillancechecklists should be used to ensure all relevant items are covered.Appendix B contains checklists based on the system elements of AS/NZS ISO 3834, Part 3 Standard Quality Requirements. The checklists inAppendix B are considered a minimum standard and shall besupplemented to include items specific to the particular contract.
4.4 Surveillance ProcessesThe Precast Concrete Surveillance Officer conducts surveillance ofthe Precast Concrete Sub-contractor’s processes by observing eachprocess, at a frequency determined by the surveillance schedule.Verification should be made that the details of the process have beencarried out in accordance with the written instructions and that thespecified requirements have been achieved. The use of checklists isrecommended. Reporting of the results of surveillance should be madeto the contract party that is one level above that which is beingsurveilled.
Pre-Manufacture activities, field surveillance activities and reportingare described in Sections 5, 6 and 7 of this Guide, respectively.
5
Pre-ManufactureActivities
5.1 IntroductionThis section describes activities that the Precast ConcreteSurveillance Officer shall carry out prior to commencement ofmanufacture of precast concrete units. These activities are coveredgenerally in Section 6 of the Austroads Guide.
5.2 Contract Quality PlanThe Quality Plan will detail requirements for the activities to becarried out by the Precast Concrete Surveillance Officer. Theserequirements will cover, for example, the conduct ofcommunications between parties, a process for reporting andresolution of non-conformances, maintenance of diary records, etc.
spetS snoitcA
1 otnalPytilauQtcartnoCtcejorpehtfostnetnocehtweiveRderiuqersitahwdnatsrednu
2 ehtfostnemeriuqerehtllahtiwrailimafemocebdnayfitnedIafoseitudehtotetalertahtserudecorptcartnoc tsacerP
reciffOecnallievruSetercnoC
5.3 Surveillance Documentation andReporting System
The Precast Concrete Surveillance Officer shall use a secure systemfor reporting and storing information collected during the course ofthe surveillance. Each surveillance shall have a unique identificationcode.
spetS snoitcA
1 dnanoitamrofnignirotsrofmetsysetairporppanahsilbatsEstroper
5.4 Contract Documentation (ContractQuality Plan, Drawings, Specification)
The Precast Concrete Surveillance Officer must have a thoroughunderstanding of all relevant documentation applicable to precastconcrete. This documentation includes:
• Contractor’s Quality Plan relating to precast concrete• Quality Plan from Precast Concrete Sub-contractor• Drawings and specification for the precast concrete units• Relevant standards and guidelines
7
spetS snoitcA
1 etercnoctsacerpotdetalernoitatnemucodllaniatbO
2 lacinhcetfognidnatsrednunaniatbootnoitatnemucodweiveRstnemeriuqernoitacificepsdna
5.5 Manufacturing ProcessesThe Precast Concrete Surveillance Officer must be familiar with theprocesses related to precast concrete manufacture and subsequenttransport and onsite works, particularly for processes where the resultsof quality cannot be verified by subsequent inspection and testing ofthe product and where, for example, processing deficiencies maybecome apparent only after the product is in use. The sequence andinteraction of these processes shall also be determined. For precastconcrete, such processes may include the placement of sacrificialformers, welding, installation of hold-downs, stressing, placement ofconcrete and curing.
spetS snoitcA
1 sessecorpynayfitnedI
2 ehtfotnemssessarofstnemeriuqerralucitrapehtyfitnedI:elpmaxerof,ssecorp
niyfireV• tcudorpnissecorpehtg tseterudecorpasaronoi• etercnoctsacerpehtybdedivorpecnedivegnithgiS
rotcartnoc
Figures 5.1Figures 5.1Figures 5.1Figures 5.1Figures 5.1 Surveillance checklists will include observation ofSurveillance checklists will include observation ofSurveillance checklists will include observation ofSurveillance checklists will include observation ofSurveillance checklists will include observation oflifting and storage methods, such as the storage oflifting and storage methods, such as the storage oflifting and storage methods, such as the storage oflifting and storage methods, such as the storage oflifting and storage methods, such as the storage ofcompleted beams, pictured here in the castingcompleted beams, pictured here in the castingcompleted beams, pictured here in the castingcompleted beams, pictured here in the castingcompleted beams, pictured here in the castingyard.yard.yard.yard.yard.
8
6
SurveillanceActivitiesDuringManufacture
6.1 IntroductionThis section describes the activities the Precast ConcreteSurveillance Officer may carry out during manufacture of precastconcrete units. Some of these activities are covered generally inSection 7 of the Austroads Guide.
6.2 Surveillance ScheduleThe Precast Concrete Surveillance Officer shall develop asurveillance schedule for the approval of the Contractor. Thisschedule should be based on the risk of specific aspects of theprocess and requirements of the specification.
Surveillance frequency should be higher in the early stages ofmanufacture. An initial surveillance is required at the commencementof the contract to assess compliance with supervision, qualification ofpersonnel and procedures, material supply and inspectionrequirements. As manufacturing procedures are observed to be inplace and delivering the required product quality, the frequency ofsurveillance may be reduced. However, both the frequency andduration of surveillance should be increased where non-conformancesarise which are detrimental to product quality or the potential servicelife, or both of these aspects.
The Precast Concrete Surveillance Officer attends the PrecastConcrete Sub-contractor’s works or worksite in accordance with thesurveillance schedule.
Surveillance near contract completion is required to assess compliancewith inspection and testing, and resolution of non-conformances.
Surveillance is required to observe critical production activities,including measurement of dimensions of moulds, placement ofreinforcement, prestressing, manufacture and placing of concrete,curing, transfer of prestress, lifting of units, measurement of finaldimensions and shape, and storage and delivery of units.
spetS snoitcA
1 ,pu-tratstcartnocrevocotslavretnitaecnallievrustcudnoCsegatsetaidemretniynadnanoitelpmoc
2 eludehcsehtybderiuqersaseitivitcacificepsssentiW
6.3 Surveillance RecordSurveillance by the Precast Concrete Surveillance Officer shall berecorded on checklists and Surveillance Record and Report Forms.
Other activities and important site events during the contract arealso to be recorded to provide an accurate account of events andresources observed during surveillance. Photographic and videomethods may be used to record progress of the works andsignificant events or products. 9
spetS snoitcA
1 ecnallievrushcaefodroceraniatniaM• ecnallievrushcaeretfadetelpmoC• srehtoybelbadnatsrednudnaelbigeL• desaibnudnaevisneherpmoc,tnaveleR
6.4 Sub-ContractingIn the manufacture of precast concrete, some activities are suppliedby sub-contractors to the Precast Concrete Sub-contractor. ThePrecast Concrete Surveillance Officer should assess that the PrecastConcrete Sub-contractor has evaluated and selected sub-contractors/suppliers on their ability to meet specifiedrequirements, including quality.
spetS snoitcA
1 lavorppafosdrocers'rotcartnoc-buSetercnoCtsacerPweiveRsreilppusdnasrotcartnoc-busfo
2 dnasrotcartnoc-busfoseitivitcafoecnallievrusnietapicitraPsreilppus
6.5 Hold PointsHold Points are identified from two sources:
• Those defined in the specification
• Those arising on the job when work does do not comply withspecifications and a Non-Conformance Report is raised
The three Hold Points defined in precast concreting contracts are:
• VicRoads Standard Specification 610 – Structural Concrete, 610.7:
Concrete may not be placed until mix design has been reviewedby the Superintendent
• VicRoads Standard Specification 610 – Structural Concrete, 610.8:
Concrete may not be placed until forms, reinforcement andembedments have been reviewed by the Precast ConcreteSurveillance Officer as conforming to specifications
• VicRoads Standard Specification 622 – Pre-Tensioning ofConcrete Units, 622.06:
All stressing operations shall take place in the presence of thePrecast Concrete Surveillance Officer
The Precast Concrete Surveillance Officer shall be present towitness and release ‘Hold Points’ nominated in the specification.Review of the concrete mix design remains the responsibility of theSuperintendent.
10
spetS snoitcA
1 dloHdenifedehtfostnemeriuqerehthtiwrailimafemoceBstnioP
2 :desaelertonsitnioPdloHehtfI• esaeler-nonrofsnosaerehttnemucodylhguorohT• rotcartnoCehtesivdayllamroF
6.6 Non-ConformanceThe Precast Concrete Sub-contractor shall raise non-conformancereports when work is not in accordance with the specification ordrawings.
If the Precast Concrete Surveillance Officer discovers a non-conformance, this shall be raised as a non-conformance with theContractor. The Contractor will then deal with the issue inaccordance with the contract.
spetS snoitcA
1 ehtwollaot,rotcartnoCehthtiwecnamrofnoc-nonynaesiaRytilauqs'rotcartnoCehthtiwecnadroccanihtiwtlaedeboteussi
metsys2 noitisopsidehtfoytilacitcarpehtnotnemmoc,deriuqernehW
ecnerrucertneverpotsnoitcadna
3 sahnoitisopsiddeergaehttahtyfirevotecnallievrustcudnoCtropeRecnamrofnoC-noNehtfotuo-esolcotroirpderrucco
4 noitatnemucoddnadrocerderiuqerehtetelpmoC
11
Figure 6.1Figure 6.1Figure 6.1Figure 6.1Figure 6.1 A Surveillance Officer must ascertain thatA Surveillance Officer must ascertain thatA Surveillance Officer must ascertain thatA Surveillance Officer must ascertain thatA Surveillance Officer must ascertain thatspecified testing is carried out, such asspecified testing is carried out, such asspecified testing is carried out, such asspecified testing is carried out, such asspecified testing is carried out, such asmeasuring elongation of tendons duringmeasuring elongation of tendons duringmeasuring elongation of tendons duringmeasuring elongation of tendons duringmeasuring elongation of tendons duringstressing operations, pictured herestressing operations, pictured herestressing operations, pictured herestressing operations, pictured herestressing operations, pictured here
Surveillance reports shall include any requirements for the NationalAssociation for Testing Authorities Australia (NATA) endorsement ofthe report, as well as specific information resulting from thesurveillance. Surveillance reports shall be made within two workingdays of conducting the surveillance.
The Precast Concrete Surveillance Officer shall make available to theContractor and to VicRoads, at the request of the Superintendent, allrelevant documentation collected during the course of the surveillance.
Appendix C of this document contains an example of a basicSurveillance Record and Report Form.
spetS snoitcA
1 gnitroperdradnatsehthtiwecnadroccaniecnallievrustropeRedulcnI.stnemeriuqercificepstcartnocynadnastnemeriuqer
ynadnasnoitcepsnifonoitacifirev,seitivitcafonoitacifirevdnasecnamrofnoc-nonfosliateddna,detelpmocnoitcalaidemer
snoitisopsiddeergafotnemeveihca
2 ecnallievrusfosyadgnikrow2nihtiwstroperecnallievruseussI
3 tnednetnirepuSehtotdnarotcartnoCehtotylnostropereussItseuqernopu
Figure 7.1Figure 7.1Figure 7.1Figure 7.1Figure 7.1 Surveillance reports may include photographsSurveillance reports may include photographsSurveillance reports may include photographsSurveillance reports may include photographsSurveillance reports may include photographsor comment on i tems such as formworkor comment on i tems such as formworkor comment on i tems such as formworkor comment on i tems such as formworkor comment on i tems such as formworkpreparation ready for casting a bridge parapet.preparation ready for casting a bridge parapet.preparation ready for casting a bridge parapet.preparation ready for casting a bridge parapet.preparation ready for casting a bridge parapet.
12
7
Reporting ofSurveillance
1 Austroads, Quality Assurance in Contracts, Sydney 1994,AP–115/94
2 Austroads, Guide to Field Surveillance of Quality AssuranceContracts, Sydney 1995, AP–38/95
3 Standards Australia, AS/NZS ISO/IEC 17020—General Criteria forthe Operation of Various Types of Bodies Performing Inspection
4 Standards Australia, AS/NZS ISO 9001—Quality ManagementSystems—Requirements
5 Standards Australia, AS 1379—Specification and Supply ofConcrete, 1997
8
References
13
National Association of Australian State Road Authorities, 1969,Duties and Responsibilities of Superintending Officers, Vol II,Contract Bridgeworks
National Association of Australian State Road Authorities, 1983,Prestressed Concrete Inspection Practice
Standards Australia, AS 2159—1995, Piling—Design and installationStandards Australia, AS 2159 Supp 1—Design and installation—
GuidelinesStandards Australia, AS 3600—1994, Concrete structuresStandards Australia, AS 3600 Supp 1—1994, Concrete structures—
CommentaryStandards Australia, AS 3850, Tilt-up concrete and precast concrete
elements for use in buildingsStandards Australia, HB 25—1992, Australian building and construction
definitionsStandards Australia, HB 64—1994, Guide to concrete constructionStandards Australia, HB 67—1995, Concrete practice on building sitesStandards Australia, HB 77.5—1996, ConcreteStandards Australia, HB 77.5 Supp 1—1996, Concrete—CommentaryVicRoads, GeoPave, Technical Bulletin No. 42 – Curing of ConcreteVicRoads, Code of Practice RC 500.11, Code of Practice for Surveillance
of Testing Materials and Work
14
9
AdditionalReading
Company AccreditationAll companies conducting surveillance of precast concrete shall holdinspection accreditation with the National Association of TestingAuthorites, Australia (NATA). Accreditation shall be to AS/NZS ISO/IEC 17020 – General Criteria for the Operation of Various Types ofBodies Performing Inspection3, for surveillance of precast concrete, inaccordance with this Guide.
Business RulesCompanies conducting surveillance of precast concrete shall haveevidence of the following business information:
• Australian Business Number• WorkCover Emploey Registration Number• Details of Public Liability and Professional Indemnity Insurance as
specified in the primary VicRoads contract.
Personnel QualificationsIn addition to the general requirements specified by NATA, personnelshall meet the following requirements for qualifications and experiencebefore gaining inspection accreditation as an authorized signatory forprecast concrete surveillance:
1. Attendance at a two-day course on surveillance of constructionworks, conducted by a recognised training authority
2. Attendance at a two-day course in auditing or quality managementprinciples, conducted by a recognised quality training organisation
3. Completion of a trade certificate in a relevant industrial field such ascarpentry or boiler-making, or a relevant certificate of technology(or equivalent) from a recognised technical institution
Documented evidence of qualifications and courses shall be providedat the initial assessment by NATA. Accredited companies shall retaincopies of this documentation for verification at subsequent re-assessments by NATA or at subsequent audits.
Personnel ExperienceAll personnel conducting surveillance of precast concrete shall meetthe following experience requirements:
• Sound and demonstrated knowledge of relevant material standards,application codes, specifications, production procedures and workstandards, including the application and use of AS13795
• Demonstrated competence to read and understand contract andshop drawings, material compliance certificates, mechanical testingreports, calibration reports, inspection and test reports, includingthe assessment of compliance of these documents withspecification criteria.
Appendix A
AccreditationCriteria
Surveillanceof PrecastConcrete
15
• Ability to prepare surveillance reports• Participation in at least three surveillance visits as a trainee
surveillance officer, under the mentorship of a person trained inquality auditing and experienced in the manufacture of precast andprestressed concrete units, prior to gaining NATA signatory status.
• Practical experience in the inspection of or production and erectionof structural works which should include:
- Manufacture of precast concrete units- Manufacture of prestressed concrete units- Manufacture of concrete
Referee persons, such as a principal of the surveillance company or ofthe Contractor’s company, shall independently verify experience bysigning experience statements at the appropriate entries.
Resources, Records and ReportsThe accredited surveillance company shall establish and maintain asurveillance record and reporting system. All personnel conductingsurveillance of precast concrete shall use the surveillance reportingsystem established by the accredited surveillance company.Surveillance reports shall be issued to the Contractor within twoworking days of the surveillance. Security and confidentiality of recordsand reports shall be maintained. Records and reports shall be held forthree years after expiry of the contract defects liability period.
Surveillance reports shall comply with the requirements of the NATAaccreditation.
Ethics and IndependenceAll surveillance companies and personnel conducting surveillance ofprecast concrete shall:• Exercise their professional and technical skills and judgement to the
best of their ability and discharge their professional and technicalresponsibilities with honesty, integrity and thoroughness
• Accurately and impartially record and report surveillance findingswithout the influence of any internal or external pressures orconsiderations
• Disclose to the Contractor any commercial or other relationshipsthey may have, or have had, with organisations to be assessed orrelated organisations or competitors
• Ensure that they do not disclose their surveillance findings, or anypart of their findings, to any third party other than VicRoads
16
1&2 Checklist for DOCUMENTATION
metI ecnerefeRdnastnemeriuqeR stnemmoC ecnedivE
0.1 METSYSYTILAUQ
1.1 rotcartnoc-buSetercnoCtsacerPehtseoDaybdecnedivesa,metsySytilauQaevah
?launaMytilauQ
2.1 :otdetiderccametsySytilauQehtsI?1009OSISZN/SA:siydobgniyfitreC:rebmunetacifitreC
:noitacifitreclanigirofoetaD:tiduanoitaunitnoctsetalfoetaD
3.1 tseT&noitcepsnIronalPytilauQaseoD-buSetercnoCtsacerPehtmorfnalP
?tsixerotcartnoc
4.1 ytilauqlanretnifoeludehcsaerehtsI?stidua
?stiduaesehtroftsixesdroceroD
5.1 ?retsigeranidetsilsecnamrofnoc-nonerA
6.1 evitcerrocdnasecnamrofnoc-nonerA?tuodesolcdnadesiarsnoitca
0.2 NOITATNEMUCODTCARTNOC
1.2 gnisurotcartnoCetercnoCtsacerPehtsIdnasgniwarddevorppatsetaleht
?snoitacificeps?sgniwardehtfosutatsnoisiverehtsitahW
17
Appendix B
Checklists forSurveillanceof PrecastConcreteContracts
3 Checklist for STRUCTURAL CONCRETE
18
metI stnemeriuqeR stnemmoC ecnedivE
1.3 ngiseDxiMetercnoCehtybdeweiverneebngisedximetercnocehtsaH
?tnednetnirepuSehthtiwecnadroccanieragniwollofehtkcehC
:ximdeweiverslairetamtneutitsnocfosnoitroporpdnaepytecruoS-
setagerggA-serutximdalacimehC-
rezicitsalprepusaerehwdnapmulsdetanimoN-pmulslanifeht,desusi
ylppusretaW-mumixamdnatnetnocretawmumixaM-
oitarlairetamsuoititnemec/retaw,)sdiovelbaemrepfoemulov(VPV,stlaselbuloserA
foecnarelotnihtiwhtgnertsdnaegaknirhsgniyrd?snoitacificepstcartnoc
?ecalpniserudecorpgnitsetderiuqererA
TNIOPDLOHllahsetercnoC
decalpebtonximehtlitnu
sahngiseddeweiverneeb
ehtybtnednetnirepuS
sngisedxiMebottondnuof
ecnailpmocniehthtiw
ro,tcartnocehtotsegnahc
ngisedximlavorppaeriuqer
ehtfotnednetnirepuS
2.3 setagerggAetercnocehttadelleballlewselipkcotsetagerggaerA
?tnalphctab?deificepsycneuqerfehttadetsetsetagerggaerA
3.3 serutximdAlacimehCehthtiwecnadroccanidesuserutximdallaerA
?ngisedximdeweivergnitsetetis-nosi,desusierutximdagniniartneriafI?9731SAdna2101SAhtiwecnadroccaninekatrednu
?%5deecxetnetnocriaseoD
gniniartneriAserutximdaebtonllahssselnudesu
ehtybdevorppatnednetnirepuS
4.3 etercnoCdeximerPfoyrevileD&erutcafunaMhctamserudecorpyrevileddnaerutcafunamehtoD
?stnemeriuqertcartnocfoegnarerutarepmetehtnihtiwruccogniximdiD
?C°53ot5:edulcnietacifitrecnoitacifitnedihctabehtseoD
:gnidulcnI?hctabehtniretawlatoT·setagergganiretaW-
retawhctaB-dnatspmulsehttadeddaretaW-
nodeddaebotdettimrepretawfotnuomalatoT-etis
fotnemecnemmocerofebetisnodeddaretaW-egrahcsid
?epytdnadnarbtnemeC·?stnenopmocfosnoitroporP-
?tnemecfossamlatoT-?serutximdalacimehC·
?sepyT-?dnarB-
spmulS·?pmulsdetanimoN-
?pmulsdetamitsE-?pmulsderusaeM-
etercnoCdeximerPfoyrevileD&erutcafunaM?ylirotcafsitasdellortnocretawfoesuehtsI
esraocdnaenifhtobfotnetnocerutsiomehtsI-?sisabralugeranodenimretedetagergga
ehtnideddaretawlatotehtnirofdewollasihtsI-?etercnoc
pmulsehttasrevirdybretawfonoitiddaehtsI-dnalortnocrednu)tnalpgniximehtta(dnats
?tekcodyreviledehtnodedroceragnisunekatrednutahtsi,etisnodeddasiretawfI
?ecivedgnirusaemdetarbilacdetareporotatigaehtsi,etercnocfoegrahcsidotroirP
?etunim1fomuminimarofdeepsgniximta1nihtiwdetelpmocetisnoetercnocfoegrahcsidehtsI
?gniximforuoh
5.3 tnalPgnixiMtaslairetaMwaRgnimocnIanideldnahsdooggnimocnifogniviecerehtsI
?rennamyrotcafsitas?weiverrofelbaliavaslairetamwarrofstlusertseterA
19
metI stnemeriuqeR stnemmoC ecnedivE
6.3 tnalPgnixiMtasoliStnemeCnoitacifitnedielbaneotdekramllewsepipekatnillaerA
?slairetamsuoititnemecfosepytsuoiravehtfo
7.3 tnalPgnixiMtatnempiuqEfonoitarbilaC?detarbilacyletauqedatnempiuqegniwollofehtsI
?selacsetagerggA-?selacstnemeC-
?sresnepsiderutximdA-?retemretawhctaB-
?retemretawdnatspmulS-
8.3 tnalPgnixiMybdnatSximetercnoctnelaviuqefoylppusevitanretlanasI
?ycnegremefoesacnielbaliava
9.3 ytilibaecarTeuqinuybelbaecartsehctabetercnocllaerA
?rebmunnoitacifitnedi
01.3 gnitseTdnagnilpmaS,lortnoCgniebserudecorpgnilpmasdnagnitsettcerrocllaerA
?deificepsycneuqerfehttatuodeirracgnilpmasetisadetnemelpmirotcartnocehtsaH
?ytilauqetercnocerussaoterudecorppmulsasi,deddasiresicitsalprepusanehW
ehtretfadnaerofebhtobnekatrednutnemerusaem?resicitsalprepusafonoitidda
:dedrocerdnadekcehcpmulssI?etagerggaehtottnemecgniddafosetunim03nihtiw-emitluahlautcanehwegrahcsidotroirpyletaidemmI-
?setunim03sdeecxe?hctabdeximehtotdeddasiretawnehwro/dnA-
erusneotdetcepsniyllausivneebhctabhcaesaHnodedrocerpmulsdetamitsednaycnetsisnoc
?etacifitrecnoitacifitnedineebsrednilycelpmasforebmuntcerrocehtevaH
?dellebaldnadetcellocgnitsetrofseludehcsdnasdohtemtcerrocehterA
:rofecalpniserocetercnocro/dnasrednilyc?htgnertsevisserpmoC-
?)sdiovelbaemrepfoemulov(VPV-?erudecorpgniruC-
?airetircecnatpeccA-ehtmorfdetaivedstnemeriuqeretercnocynaevaH
?stnemeriuqernoitacificeps?desiarneebecnamrofnoc-nonasah,osfI
?enodgnitsethtgnertsevisserpmoclanoitiddasI-?enodgnitsetVPVlanoitiddasI-
?etercnochserfrofsrednilyC-?etercnocdenedrahrofserocetercnoC-
ehtsah,yrotcafsitastonsignitsetlanoitiddaehtfIelbatiusekatrednuotdesoporprotcartnocehtybderiuqersaserusaemtnemevorpmi
?tnednetnirepuS
11.3 stimiLnoitaropavEdnaerutarepmeTehttcetorpotecalpnisnoituacerptcerrocerA
rodniw,ytidimuh,erutarepmetemertxerofetercnoc:sahcuS?snoitidnocniar
ssolerutsiomevitaropavegnisiminiM-loockrowleetsgnipeeK-
dnuopmocgnidraterevitaropavefonoitacilppA-
20
metI stnemeriuqeR stnemmoC ecnedivE
21.3 etercnoCgnitcapmoCdnagnicalPnitnemecalpotroirpetercnocfoerutarepmetehtsaW
23ot01foegnareht O ?CerutarepmettneibmaehtnihtiwruccotnemecalpdiD
53ot5foegnar O ?C:erusneotecalpnimetsysasI
- thgiehamorfyleerfdeppordsietercnocoNgnideecxesertem2
rotarbivagnisuyllatnozirohdevomtonsietercnoC-decalpylsuoiverpotnietercnochserffonignittinK-
polevedstniojdlocontahtosetercnoc?mrofehtfotrapyrevefognilliF-
?sdiovdnagnicrofnierfotnemecalpsidoN-?ecafehtmorfkcabdekrowsietagerggaesraoC-
?devomererasdiovdnaselbbubriA-:etauqedafoecalpnisrotarbiverA
?eziS-?rebmuN-
?ycneuqerF-dnareyalhcaefohtpedllufehtotdeilppanoitarbivsI
gniylrednuehtfomm001potehtotnidednetxe?reyal
?etercnocehtotniyllacitrevdetresnisrotarbiverAleetsehtnotserotdewollasrotarbiverA
?tnemecrofnier
TNIOPDLOHllahsetercnoC
decalpebtonehtlitnutsacerPetercnoC
ecnallievruSsahreciffO
deweivertahtecnedive
,smrofehttnemecrofnier
dnastnemdebme
ehtotmrofnocderiuqer
snoitacificepssgniwarddna
31.3 ecneuqeSgnitsaC?sgniwardehtnideificepsecneuqesgnitsacasI
?sgnitsacneewtebdespalesyad7evaH
41.3 etercnoCweNfognidnoBdnastnioJnoitcurtsnoCstniojnoitcurtsnocfosliateddnasnoitacolehtoD-
?sgniwardehthtiwylpmocotpudenehguorneebetercnocgnitsixeehtsaH-
esopxeotratromtneiciffusdnaecnattialllaevomer?mm3fohtpedaotetagerggaesraoceht
51.3 stnioJdesaerGdnasnoitresnI,esaergybdetarapesneebsecafrusgnittubaevaH
rotlefdetangerpmisuonimutibfosnoitresni,gnitaoc?sgniwardehtnonwohssadraoberbif
61.3 tnemelEynAssorcAtimiLlaitnereffiDerutarepmeTotdekcehcneeblaitnereffiderutarepmetehtsaH-
02deecxetonseodtierusne O ?CehtfideredisnocneebsnoituacerplaicepsevaH-
02 OC?dedeecxeebotylekilsi
71.3 gniruC?deweiverneebgnirucfosdohtemdesoporpevaH
:rofdeifsitasneebstnemeriuqerdeificepsevaH,ge(gnirucfognimitdnasdohtem,gnirucretaW-
?)steknalbdnasronaissehtew,gnidnop,gniyarps?noitacificepsdna9973SAotdnuopmocgniruC-
?teehsenelyhteyloP-?gnirucmaetS-
ahtiwdeilppatisi,desusidnuopmocgnirucaerehW?etardeificepsehttadnareyarpsdesirusserp
?scepshtiwecnadroccanidekcehcetardeificepsehtsI?staocowtnideilppadnuopmocgnirucehtsI
21
metI stnemeriuqeR stnemmoC ecnedivE
81.3 gniruCmaetSteemelcycgnirucmaetsdesoporpseoD
?snoitacificeps?yltcerrocdecalpsrevocmaetserA
?ecalpnislortnocerutarepmetetauqedaerAotroirp,stnemeriuqerytirutamlaitiniehtevaH-
?deifsitasneeb,noitacilppamaets42deecxeesirerutarepmetmaetsehtseoD- O ?rh/C
6gnideecxeesirerutarepmetehtsI- O 51ynanirh/C?doirepetunim
- foegnarehtnihtiwerutarepmetmumixamehtsI57 O 5sunimrosulpC O ?C
erutarepmetsahsrevocmaetsfolavomerotroirP-03nihtiwotnellaf O ?erutarepmettneibmaehtfoC
srevocehtrednuerutarepmetfossolfoetarseoD-03deecxemaetsehtffognittuhsretfa O ?rh/C
tahthcusmrofinusrevocehtrednuerutarepmetsI-owtynaneewteberutarepmetniecnereffideht
01deecxetonseodstniop O ?C?detarbilacsretemomrehtgnidrocererA
:wohsstrahcerutarepmetoD?decnemmocerucetaD-
?metifonoitpircseddnanoitacifitnedieuqinU-?noitcerrocerutarepmeT-
?noitcerrocemiT-?etercnocfognihctaB-
?decalpnehwetercnocfoerutarepmeT-?devomererasrevocnehwerutarepmettneibmA-
?rerutcafunamrorotcartnocfoemaN-decalpneebsrednilycgnitsetforebmuntcerrocevaH
?gnirucmaetsdeificepsrof?yltcerrocdecalpneebsrednilyctsetehtevaH
fI tneuqesbusseod,detpodasignirucmaetslaitrapmorfsyad7fomuminimarofeunitnocgnirucevissap
htiwecnadroccani,etercnocehtgnihsiniffoemit?noitacificeps
anihtiwecnemmocgnirucevissaptneuqesbusseoD?gnirucmaetsfonoitassecforuohflah
deveihcaneebhtgnertsevisserpmoctneiciffussaHmaetslaitrapdneotsdluomehtfotuognitfilotroirp
?gniruc
91.3 gniruCtaeHtnaidaRteemelcycgniructaehtnaidardesoporpseoD
?stnemeriuqernoitacificepsmaetS(81.1.oNmetIfostnemeriuqerehterA**
?gniructaehtnaidarrofdeifsitas)gniruCtsiomtpeketercnocdehsinifehtfoecafruspotehtsI
?elcycgniructaehtnaidarehttuohguorht57deecxeerutarepmetretawtohehtseoD O ?C
dnagniognineewtebecnereffiderutarepmetehtsI01nahtsselretawgniogtuo O ?C
rednilycehtneewtebecnereffiderutarepmetehtseoDmetsysgnitaehretawtohehtfotserehtdnaxob
01deecxe O ?CtsaeltalitnudeilppaemigergniructaehtnaidarehtsI
?deniatbosihtgnertsevisserpmocyad7eht
tahttpecxE**otecnerefer
simaetsehtybdecalper
fonoitacilpparetawtoh
02.3 etercnoCfognikcarCneebmm01.0nahtretaergshtdiwkcarcevaH
?ecnamrofnoc-nonasadeifitnedievitatneverpadettimbusrotcartnocehtsah,osfI
?lavorpparoferudecorp/erusaemlaidemerro/dna
12.3 krowmroFfolavomeRlavomererofebdespaledoirepemitdeificepsehtsaH
?krowmroffo
22.3 hsiniFecafruSehtnideificepstahtteemhsinifecafrusehtseoD
?tcartnoc
32.3 secnareloTehtnideificepsesohtmorfetaivedsecnarelotoD
:sahcussgniward?tnemecrofnierfognicalP-
?revocetercnoC-?)etercnocdenoisnet-erprof(goH-?)etercnocdenoisnet-erprof(woB-
?sdnefossenerauqS-?.cte,shtgnellanogaidrohtgneL-
42.3 sriapeRetercnoC,dellaps,dekcarcrofserudecorpriaperdevorppaerA
?ecalpnietercnoc,.cte,debmocyenoh?devorppaslairetamriapererA
22
4 Checklist for STEEL REINFORCEMENT
metI stnemeriuqeR stnemmoC ecnedivE
1.4 sdradnatSehthtiwylpmocdeilppustnemecrofnierllaseoDehtybderiuqersasdradnatSnailartsuAtnaveler
?snoitacificepstcartnoc
2.4 ylppuStnemecrofnieRehtnitnemecrofnierfoylppusrofeludehcsaerehtsI
?tcartnoc:deilppustnemecrofniersaW
?htgnelottuC-?epahsottneB-
?elacsllimmorfeerF-?gnitaocrehtorotsurkcihtmorfeerF-
3.4 gnitseTytimrofnocrofdetsetneebtnemecrofnierleetssaHhtiwecnadroccanistnemeriuqerdeificepsehthtiw
ATANayb,sdradnatSnailartsuAtnavelereht?yrotarobaldetidercca
rofdetsetneebezishcaefoelpmasenotsaeltasaH?desuebotrabhcae
4.4 gnidneBehtnoesohtotylnomrofnocsdnebdnaskoohllaoD
?sgniwarddevorppanaerehtsi,etisnoderiuqersignidneb-erfI
?ecalpnierudecorp
5.4 noitacifitnedIrofdeggatdnadeldnubtnemecrofnierllasI
?noitacifitnedi
6.4 egarotSdnagnildnaH,lio,tsurkcihtroesoolfoeerfderotstnemecrofniersI
suoireteledrehtoynarodum,tniap,rat,esaerg?ecnatsbus
7.4 gnicalPstnemeriuqerrevocetercnocdeificepsmuminimerA
?krowleetsllaroftemrevocetercnocmuminimehtevaheriweitseoD
?deificepstnemecalpsidmorfderucestnemecrofnierllasI
?etercnocfognitcapmocdnagnicalpgnirudesool,trid,lio,ratromfoeerftnemecrofnierdecalpsI
rehtoynarotniap,esaerg,tsuryvaeh,elacsllimdnobehtyortsedroecuderyamhcihwgnitaoc
?etercnocdnatnemecrofnierehtneewteb
8.4 gnicilpSnihtiwtisaw,osfidnatuodeirracgnicilpsynasaW
?sgniwardehtfosnoitacificepseht
9.4 tnemecrofnieRgnitcejorPleetsgnidurtorpynaotegamadynaneeberehtsaH
?tnemecrofnier
23
5 Checklist for FORMWORK
metI stnemeriuqeR stnemmoC ecnedevE
1.5 ngiseDkrowmroFehtecudorpotdetcurtsnockrowmrofehtsI
:ylralucitrapsgniwardehtnideificepssnoisnemid?stniojkrowmroF-
?serudecorpgnilaeS-?seiT-
?krowemarffognicapsdnaeziS-?deriuqersmetsysrosgnittifyrateirporpynA-
2.5 slairetaMkrowmroF?leetsmorfdetcurtsnockrowmrofehtsI
3.5 noitcurtsnoCkrowmroF:mrifnoC
ehtnideificepsserutxifrehtodnatnemecrofnierllA-detcepsniebnacsgniward
ehtfoecafrusehtotnisnoisurtorponeraerehT-esohtnahtrehto)seriwrostlobsahcus(etercnoc
sgniwardehtnideificepsdeificepshtiwdeddebmeniamerseitdeddebmeynA-
revocetercnocgnitasnepmocegaknirhsahtiwdelliferasessecerllA-
ecafrusotgnidroccadelliferaroratromsnoitacificeps
deifitcerneebevahsecnamrofnoc-nonrostcefedynA-decalpsietercnocerofeb
4.5 krowmroFfolavomeRehtotserehdakrowmroffolavomertahtkcehC
tcartnocehtnideificepseludehcs
5.5 sremroFdioVssergnitneverpotelbaytilauqafosremrofdioverA
dnatshtiwothguonedigirdna,yrrulsetercnocfoegamadtuohtiwetercnocfonoitcapmocdnagnicalp
?noitamrofedronideniartseryleruceserasremrofdiovllakcehC
ynatsiserot,etercnocfotnemecalpgnirudnoitisoperusserplaretalrotceffeycnayoub
snaemlanretxeybderucessigniniartserynakcehCleetsehtotsremrofdiovehtgnirucesybtondna
tnemecrofnier
24
6 Checklist for BOX CULVERTS
metI stnemeriuqeR stnemmoC ecnedivE
1.6 secnareloTlanoisnemiD:otnoitalernitemsecnarelotdeificepsllaerA
?snoisnemidlanretxednalanretnI-?ssenkcihT-
?htgneL-?ssenthgiartS-
?ssenerauqS-?sdnE-
?snoitceS-
2.6 gnitfiLrofnoisivorPdnasnoitacificepsotgnidroccaserudecorpgnitfilerA
:otdragernisgniward?strevnI-
?sdiL-?esabdnanworC-
?spoolgnitfiL-
3.6 hsiniFdnadradnatSkroW?hsinifdeificepsteemecafrusehtseoD
?ecnarelotdeificepsnihtiwseglubdnastnedllaerA
4.6 noitacifitnedI:fonoitacifitnedievahtinuhcaeseoD
?snoisnemidlanimoN-?erutcafunamfoetaD-
?elbacilppafikramedartdnarotcartnocfoemaN-?yrotcafgniylppusfoytilacoL-
?ssammumixaM-
5.6 skroWs'rerutcafunaMehttagnitseT?detacollahctabyltcerrocstinuerA
6.6 tseTdaoLfoorPdeificepsehtevaH deirracneebstsetgnidaol-foorp
?tuo?detarbilacneebtnempiuqegnitsetehtsaH
7.6 etiSnoegarotSdnatropsnarTlacitnedifoskcatsniderotssnworcdnastrevnierA
sirevehcihw,stinu2rohgihsertem2otpustinu?srekcaprebmitybdetarapesdnarehgih
lacitnedifoskcatsniderotssbalsesabrosdilerArebmitybdetarapes,stinu6fomumixamaotpustinu
?srekcap
25
7 Checklist for PRECAST CONCRETEUNITS
metI stnemeriuqeR stnemmoC ecnedivE
1.7 smroFdnalanoisnemidehtllateemkrowmrofehtseoD
?sgniwardehtfosnoitacificepshsinif?derucesyletauqedasremrofdioverA
ecafrusehtotnidnetxelliwstlobroseriwonkcehCehtnideificepsesohtnahtrehtoetercnocehtfo
sgniwardhtiwdeddebmeniamerlliwseitdeddebmellakcehC
revocetercnocdeificepseht
2.7 smroFmorfstinUfolavomeRevisserpmocdeificepshtiwdeilpmocstinuevaH
?smrofmorflavomertimrepothtgnerts
3.7 tnemecrofnieRgnitcejorProdegamadneebtnemecrofnierleetsgnidurtorpsaH
?ssecorpgnirucgniruddegdolsidsnoitisopehtfomm3nihtiwsrabytiunitnocehterA
?sgniwardehtnodeificeps
4.7 sreniateRgniraeBdnasetalPeloS:snoitacificepstcartnochtiwylpmocgniwollofehtoD?sreniatergniraebdnasetalpelosrofleetsfoedarG-
?gnidleW-?gnisinavlaG-
?selgnatcerrocehttatessetalpeloserA
5.7 sgnikraMgnitsacfoetaddnarebmunnoitacifitnediehtsI
?tinuyrevenodekramseliP
mm005taderebmundnadekramseliperA?stnemercni
6.7 egarotSdnagnildnaHnituodeirracsiegarotsdnagnildnahkcehC
snoitacificepshtiwecnadroccaecafruspothtiwdetroppusdnadetfilebotstinuerA
?tsomreppuotsnoituacerphtiwnoitadnuofmrifanosreraeberA
?tnemevomtneverp?dnuorgehtforaelcsreraebnodetroppusstinuerA
gnitfildeificepsriehthtaenebdecalpsreraeberA?setalpelosynaforaelc,stniop?detroppusyllaretalsmaeberA
fodohtemerehWdnagnildnahtonsiegarots
eht,deificepsllahsrotcartnocweiverroftimbus
tsacerPehtybetercnoC
ecnallievruSfosliated,reciffO
41,slasoporpotroirpsyad
-pusdnagnitfilstinuehtgnitrop
7.7 gnitropsnarT-retfamuminimehtretfadetropsnartebstinuehtlliW
evahtcartnocehtfostnemeriuqeremitgnitsac?despale
gnirudderiuqergnicarbegnalfpotro,gnicarbsI?tropsnart
nitropsnartgnirudruccolliwwobontahtniatrecsArevehcihw,mm57rohtgnelehtfo004ni1fossecxefoytirgetnierusneotnekatebllahsspetsdnasselsi
yenruojehttuohguorhtecnarelotwobeht
8.7 stinUetercnoCtsacerPfoytilibaecarTwollaotrebmunnoitacifitnedieuqinuaevahstinullaoD
lanifriehtoterutcafunamfonoitelpmocmorfgnicart?noitacol
8 Checklist for PRETENSIONINGCONCRETE UNITS
26
metI stnemeriuqeR stnemmoC ecnedivE
1.8 snodneTfoylppuSesohthtiwylpmocsdnartsroseriwleetsehtoD
?tcartnocehtnideificepsfoetacifitreCehtevaH C nailartsuAfoecnailpmo
daoldnasetacifitrectsetdetalerdnasdradnatSroeriwfoliochcaerofdedivorpneebshpargnoisnetxe
?dnartsnoitaxalerdeificepshtiwylpmocdnartsseoD
?stnemeriuqerneeb,rebmunliocehtybdeifitnedi,selpmasevaH
?yrotarobaldetiderccaATANaybdetsetretemaidtneiciffusfosdnartsroeriwfosliocehterA
?dnuownunehwthgiartsniamerot,skniksahcusegamadfoecnediveynaerehtsI
?cte,sdneb?gnittiprotsurecafrusthgilnahteromerehtsI
,esaerg,lio,tsuresoolmorfeerftpekneeberiwsaH?ecnatsbussuoireteledrehtoynarodum,tniap,rat
2.8 slairetaMfoytilibaecarT0131SAnideificepssadellebaldnartsroeriwllasI
?1131SAdnadecartebdnartsroeriwfoshtgnellaudividnillanaC,noitacollanifriehtoterutcafunamfotniopehtmorf
?rebmunnoitacifitnedieuqinuaybebstinuetercnocdenoisnet-erplanifehtlliW
lanifriehtoterutcafunamfotniopehtmorfelbaecart?rebmunnoitacifitnedieuqinuayb,noitacol
3.8 snodneTgnicalPfoeerftpekyehtera,decalperasnodnetnehW
?mrofehtfosecafrusdeliohtiwtcatnoc
4.8 snoituacerPgnissertSfoytefasehterusneotnekatgnieberactneiciffussI
?gninoisnetgnirud,ytinicivehtnisnosreplla?dedivorpsreirrabyvaeherA
?ezisretteletauqedafosngisgninrawerA
5.8 gninoisneTerusserpdnakcajehtrofsetacifitrecnoitarbilacerA
rofelbaliavasecivedgnirusaemecrofrehtoro,seguagelgnisasadetarbilacneebyehtevahdna,weiver
?tinugnitarepogninoisnetehtgnimrofreplennosrepdeifilauqerA
?noitarepotneiciffuswollatnempiuqegnirusaemehtseoD
?3912SAybderiuqersatnemerusaemfoycaruccaro,ecrofnodnetfo%02deecxeecrofpu-ekatgasseoD
eguagfo%01roecrofnodnetfo%01nahtsseltisi?erusserp
?noitcelfed/egappilstneverpottneiciffusegarohcnasI?gninoisnetfosruoh42nihtiwtsacebotetercnocsIecrofehtfo%2+ot%2-nihtiwecroffonoitairavynasI
?gniwardehtnideificepsgnissertsdnagninoisnetfosdohtemevaH
rofrengisedehtotdettimbusneebsnoitaluclac:gnidulcni,weiver
?dnartshcaefotuoyaldnatnemegnarrA-- noitcelfedlladnaegarohcnatasecroffonoitaluclaC
?stniop- ?sessolnoitcirfdetamitsE
neebrengiseDehtybweiverehtfoecnedivesaH?tnednetnirepuSehtotnevig
deriuqerehterusnegninoisnetfodohtemehtseoDfoelddimehttadnasnodnetllanidecudorpsiecrof
?stinulla?dekcehcdnadedrocerneebecrofgnikcajehtsaH
esacehtnidetsujdaneebnoitagnolederiuqerehtsaHybseiravhctabehtfoyticitsalefosuludomehttaht
?%3nahterom
27
metI stnemeriuqeR stnemmoC ecnedivE
5.8.tnoc
).tnoc(gninoisneTnoitarbilacehtnodetatsecrofgninoisnetehtsaH
noitagnolelautcaehtmorfdeiravetacifitrec?%4nahteromybtnemerusaem
-erneebtnempiuqegnissertsehtsah,osfI?detset-erdnartsroeriwehtrodetarbilac
agnikcajehthtobtadekramsnodneterA daedehtdnofdne :r
- ?noitagnolefotnemerusaeM?egappilsynafonoitavresbO-
etairporppagniriuqerderruccoegappilsynasaH?snodnetehtfogninoisneter
6.8 snodneTfoeruliaFgnirucehtgniruddeliafnodnetynasaH
?ssecorp
7.8 ssertserPforefsnarThtgnertsmuminimehttemetercnocehtsaH
rofderiuqer t sasecrofgnissertserpehtforefsnar?sgniwardehtnideificeps
elbaneotdekramneebsnodnetllaevaHrofgnitsetdnani-llupfotnuomaehtfognikcehc
?ssenthgitssertsroftaehfonoitacilppaeriuqersnodnetoD
?esaelerotgnidroccagniwollofehtera,osfI
:snoitacificeps?snodnetfoecnarevesforedroehT-
?secivedgniniartsfoesaeleR-?taehgniylppafodohteM-
neebsnodnetfoni-llupmumixamehtsaH?dneynatamm6nehtsselebotderusaem
rotcartnocehTottimbusllahs
tsacerPehtetercnoC
ecnallievruSrofreciffOeht,weiver
fosliateddesoporp
fodohtemforefsnart
ton,ssertserp41nahtsselotroirpsyad
-nemecnemmocgninoisnetfot
8.8 dedroceRebotataDerehwdedrocerneebatadgniwollofehtsaH
tnednetnirepuSehtotdedrawrofdnaelbacilppaotstinufoyreviledotroirptinufonoitacifitnedi
etistinufonoitacifitnedI-
,retemomanydhcaeforebmunnoitacifitnedI-setacifitrecnoitarbilachtiwkcajdna,eguag
lioc,.g.e,snodnetfosralucitrapnoitacifitnedI-rerutcafunamdnarebmun
nehw)serusserpro(secrofpu-ekatgaS-snodnet
noitagnolefotnemerusaemrofdekramerasnoitagnoledna)serusserpro(secrofnodneT-
otroirpgninoisnetfonoitelpmocnodeniatboffo-kcol
skcajfoesaelerretfagniniamersnoitagnolE-gnirudslavretnitadeniatbosnoitagnolE-
secrofgnidnopserrochtiwrehtegot,gninoisnetybderiuqersa,)sgnidaereguagerusserpro(
tnednetnirepuSehtni-llupdedroceR-
- forefsnartfoemittahtgnertsevisserpmocetercnoCstrahcgnirucmaetsssertserp
forefsnartfoemittagohfotnemerusaeM-ehtnodeificepssasegaretaltadnassertserp
sgniward
9.8 sdnEdesopxEfonoitcetorPneebsdnartsroseriwgnissertserpfosdneevaH
detaocdnalairetamsuoireteledynafodenaelc?yxoperaelcmm6fomuminimahtiw
01.8 snwoD-dloHnodneTfonoitcetorPmorfdetcetorpneebsnwod-dlohnodnetevaH
ehtnideificepsrennamehtninoisorroc?tcartnoc
Appendix C
SampleSurveillanceRecord and
Report Form
28
Contractor Surveillance No
Sub-Contractor/Supplier
Contract No.
Job/Product
Surveillance Officer Date of Surveillance
Job Engineer
Location of Surveillance
Procedures/Plans/ Tests Checked
Observations
Checklists Used
Number of Non-Conformances Observed
Details of Non-Conformances
Comments
Number of Non-Conformances Resolved
Date of Notification of Non-Conformance Resolutions
Disposition of Non-Conformances
Signature Date
GeoPave
12 Lakeside Drive,Burwood East, 3151Phone: 9881-8907Facsimile: 9881-8900
VicRoads Bookshop
60 Denmark Street,Kew, 3101Phone: 9854-2782Facsimile: 9854-2468
VicRoads Publication No 00740 www.vicroads.vic.gov.au