guide to explosion protection - infoklikk.no...hrn/en 13463-8 iec 80079-37 k m1, m2, 1g, 2g, 3g 1d,...

1
GUIDE TO EXPLOSION PROTECTION Ex-Agencija’s services: Ex-equipment testing and determination of the explosive properties of flammable media Ex-equipment certification Technical supervision of plants with hazardous area Technical supervision of the quality management in production, repair & overhaul, inspection & maintenance and installation of Ex-equipment Personnel education (Ex-Training) & publishing (Ex-Bilten) Management Systems Certification (ISO 9001; ISO 14001, ...) Ex-Agencija AGENCY FOR EXPLOSIVE ATMOSPHERE Industrijska 25, 10431 Sveta Nedelja - Croatia Phone: + 385 1 3667 260; + 385 1 3667 157; Fax: + 385 1 3667 262 e-mail: [email protected] www.ex-agencija.hr Ex-PROTECTION CONCEPTS CONFORMITY ASSESMENT PRODUCTION - according to Directive 94/9/EC (ATEX95) / Directive 2014/34/EU (ATEX 114) M A R K E T Equipment category M1, 1 and Protective systems Annex III Annex III Annex VIII Annex VIII Annex IV Annex VII Communicate a technical documentation to a Notified Body Annex VI Annex IX Annex IX Annex V Electrical equipment category 2 and M2 and internal combustion engines Conformity assesment annexes III - Type examination (B) IV - Production quality assurance (D) V - Product verification (F) VI - Conformity to type (C) Non-electrical equipment category 2 Equipment category 3 VII - Product quality assurance (E) VIII - Internal control of production (A) IX - Unit verification (G) TECHNICAL SUPERVISION Regulations of minimum safety requirements and worker’s health protection, and technical supervision of plants, equipment, installations and apparatus in hazardous areas (HR OJ No. 39/06, 106/07) TECHNICAL SUPERVISION by authorized body (Ex-Agencija) include EU Directive 1999/92/EC (ATEX 137) PLANTS Area classification (HRN EN 60079-10-1/ -2) Electrical power equipment (HRN EN 60079-0) Electrical instrumentation equipment (HRN EN 60079-0) Electrical installations of power equipment (HRN EN 60079-14) Electrical installations of instrumentation equipment (HRN EN 60079-14) Non-electrical equipment and installations (HRN EN 13463-1) and technical report is issued. ACTIVITIES Repair (HRN EN 60079-19) Installation (HRN EN 60079-14) Maintenance (HRN EN 60079-17) of Ex-equipment and technical report is issued. CATEGORIES / PROTECTION LEVELS / ZONES TEMPERATURE CLASS / GROUP IP - PROTECTION Areas Categories (ATEX) EPL (IEC) Zones Explosive atmosphere Mining - I M1 Ma / / M2 Mb Other than mines - II 1G, 1D Ga, Da 0, 20 Continuosly, long periods or frequently 2G, 2D Gb, Db 1, 21 Likely to occur, occasionally 3G, 3D Gc, Dc 2, 22 Not likely to occur, short period only EPL Equipment Protection Level Degrees of protection IP-code First numeral Second numeral Description of protection 1 - Protection against solid objects >50 mm (hand protection) 2 - Protection against solid objects >12,5 mm (finger protection) 3 - Protection against solid objects >2,5 mm 4 - Protection against solid objects >1 mm 5 - Dust protected 6 - Dust tight - 1 Protection against vertically dripping water - 2 Protection against dripping water (15° tilted) - 3 Protection against spraying water (angle up to 60°) - 4 Protection against splashing water from any direction - 5 Protection against water jets - 6 Protection against powerful water jets - 7 Temporary immersion (0,15m/1m; 30 min) - 8 Continuous immersion depth >1 m - 9 High pressure water test Temperature Class Maximum Surface Temperature T1 450 °C T2 300 °C T3 200 °C T4 135 °C T5 100 °C T6 85 °C Dust Group IIIA Combustible flyings IIIB Non-conductive dust IIIC Conductive dust Gas Group Representative Gas I Methane IIA Propane IIB Ethylene IIC Hydrogen, Acetylene Type of protection Standard Concept Symbol Category (CENELEC) EPL (IEC) Types of protection of electrical equipment for explosive atmosphere of flammable gases, vapours, mists or dusts (HRN/EN/IEC 60079-0) Flameproof HRN/EN/IEC 60079-1 d M2, 2G M1, 1G, 3G Mb, Gb Ma, Ga, Gc Pressurized HRN/EN/IEC 60079-2 px, py, pz M2, 2G, 3G 2D, 3D Mb, Gb, Gc Db, Dc Powder filling HRN/EN/IEC 60079-5 q M2, 2G Mb, Gb Oil-immersion HRN/EN/IEC 60079-6 o M2, 2G Mb, Gb Increased safety HRN/EN/IEC 60079-7 e M2, 2G 3G (*) Mb, Gb Gc (*) Intrinsic safety HRN/EN/IEC 60079-11 i M1, M2, 1G, 2G, 3G 1D, 2D, 3D Ma, Mb, Ga, Gb, Gc Da, Db, Dc Type of protection ‘n’ HRN/EN/IEC 60079-15 nA 3G Gc nC nR Encapsulation HRN/EN/IEC 60079-18 m M1, M2, 1G, 2G, 3G 1D, 2D, 3D Ma, Mb, Ga, Gb, Gc Da, Db, Dc Protection by enclosures HRN/EN/IEC 60079-31 t 1D, 2D, 3D Da, Db, Dc Special protection IEC 60079-33 s M1, M2, 1G, 2G, 3G 1D, 2D, 3D Ma, Mb, Ga, Gb, Gc Da, Db, Dc Type of protection Standard Concept Symbol Category (CEN) EPL (IEC) Types of protection of non-electrical equipment for explosive atmosphere of flammable gases, vapours, mists or dusts (HRN/EN 13463-1/ IEC 80079-36) Flow restricting HRN/EN 13463-2 fr 3G, 3D / Flameproof HRN/EN 13463-3 d M2, 2G / Constructional safety HRN/EN 13463-5 IEC 80079-37 c M2,1G, 2G, 3G 1D, 2D, 3D Mb, Ga, Gb, Gc Da, Db, Dc Control of ignition sources HRN/EN 13463-6 IEC 80079-37 b M2, 1G, 2G, 3G 1D, 2D, 3D Mb, Ga, Gb, Gc Da, Db, Dc Liquid immersion HRN/EN 13463-8 IEC 80079-37 k M1, M2, 1G, 2G, 3G 1D, 2D, 3D Ma, Mb, Ga, Gb, Gc Da, Db, Dc Pressurized HRN/EN/IEC 60079-2 p M2, 2G, 2D 3G, 3D / (*) Extension of scope in the next edition of standard 45011 - HAA 3115/07 17025 - HAA 1120/07 Ex-MARKS ATEX Marks Ex-symbol Group Category Dust - Flammable - Gas Dust - Flammable - Gas Protection concept Dust Group Gas Group Temperature Class Max. surface temperature II 2 G II 2 D Ex db mb IIB T5 Ex tb IIIC T90°C Gb Db Marking according to standard EPL (IEC) Ex-EQUIPMENT MARKING Logo, manufacturer’s name and address Conformity symbol Type: ABC 825 U n =230 Vac P max = 50W f= 50 Hz T a =-35°C / +50°C Ser. No.: 128-5/09 Notified body (ExNB) identification number if involved in production control Standard ambient temperature (-20°C/+40°C) unless stated on labe ExNB or IECEx CB acronym and certificate number Warning markings Product identification Ratings Use cable suitable for Ts >90°C Use screws with yield stress >800N/mm 2 Symbol of explosion protection Marking of group, category and applied protection concept N&N d.o.o. 10000 Zagreb Splitska, HR II 2(1)G Ex db eb [iaGa] IIC T5 Gb II 2(1)D Ex tb [iaDa] IIIB T95 o C Db 2465 N EXA 15 ATEX1234X IECEx EXA 15.1234X

Upload: others

Post on 29-Jan-2021

1 views

Category:

Documents


0 download

TRANSCRIPT

  • GUIDE TO EXPLOSION PROTECTION

    Ex-Agencija’s services:Ex-equipment testing and determination of the explosive properties of flammable mediaEx-equipment certificationTechnical supervision of plants with hazardous areaTechnical supervision of the quality management in production, repair & overhaul, inspection & maintenance and installation of Ex-equipmentPersonnel education (Ex-Training) & publishing (Ex-Bilten)Management Systems Certification (ISO 9001; ISO 14001, ...)

    Ex-AgencijaAGENCY FOR EXPLOSIVE ATMOSPHERE Industrijska 25, 10431 Sveta Nedelja - Croatia

    Phone: + 385 1 3667 260; + 385 1 3667 157; Fax: + 385 1 3667 262e-mail: [email protected]

    www.ex-agencija.hr

    Ex-PROTECTION CONCEPTS

    CONFORMITY ASSESMENT

    PRODUCTION - according to Directive 94/9/EC (ATEX95) / Directive 2014/34/EU (ATEX 114)

    M A R K E T

    Equipment category M1, 1 and Protective systems

    Annex III Annex III Annex VIII Annex VIII

    Annex IV Annex VII Communicate a technical documentation to a Notified Body

    Annex VI

    Annex IX Annex IX

    Annex V

    Electrical equipment category 2 and M2 and internal combustion engines

    Conformity assesment annexesIII - Type examination (B)IV - Production quality assurance (D)V - Product verification (F)VI - Conformity to type (C)

    Non-electrical equipment category 2

    Equipment category 3

    VII - Product quality assurance (E)VIII - Internal control of production (A)IX - Unit verification (G)

    TECHNICAL SUPERVISION

    Regulations of minimum safety requirements and worker’s health protection, and technical supervision of plants, equipment, installations

    and apparatus in hazardous areas (HR OJ No. 39/06, 106/07)

    TECHNICAL SUPERVISION by authorized body (Ex-Agencija) include

    EU Directive 1999/92/EC (ATEX 137)

    PLANTS

    Area classification (HRN EN 60079-10-1/ -2)Electrical power equipment (HRN EN 60079-0)Electrical instrumentation equipment (HRN EN 60079-0)Electrical installations of power equipment (HRN EN 60079-14)Electrical installations of instrumentation equipment (HRN EN 60079-14)Non-electrical equipment and installations (HRN EN 13463-1)and technical report is issued.

    ACTIVITIES

    Repair (HRN EN 60079-19)Installation (HRN EN 60079-14)Maintenance (HRN EN 60079-17)of Ex-equipment and technical report is issued.

    CATEGORIES / PROTECTION LEVELS / ZONES

    TEMPERATURE CLASS / GROUP IP - PROTECTION

    Areas Categories (ATEX) EPL (IEC) Zones Explosive atmosphere

    Mining - IM1 Ma

    / /M2 Mb

    Other than mines - II

    1G, 1D Ga, Da 0, 20 Continuosly, long periods or frequently

    2G, 2D Gb, Db 1, 21 Likely to occur, occasionally

    3G, 3D Gc, Dc 2, 22 Not likely to occur, short period only

    EPL – Equipment Protection Level

    Degrees of protection IP-code

    First numeral

    Second numeral

    Description of protection

    1 -Protection against solid objects >50 mm

    (hand protection)

    2 -Protection against solid objects >12,5 mm

    (finger protection)

    3 - Protection against solid objects >2,5 mm

    4 - Protection against solid objects >1 mm

    5 - Dust protected

    6 - Dust tight

    - 1 Protection against vertically dripping water

    - 2Protection against dripping water

    (15° tilted)

    - 3Protection against spraying water

    (angle up to 60°)

    - 4Protection against splashing water from

    any direction

    - 5 Protection against water jets

    - 6 Protection against powerful water jets

    - 7 Temporary immersion (0,15m/1m; 30 min)

    - 8 Continuous immersion depth >1 m

    - 9 High pressure water test

    Temperature Class

    Maximum Surface Temperature

    T1 450 °C

    T2 300 °C

    T3 200 °C

    T4 135 °C

    T5 100 °C

    T6 85 °C

    Dust Group

    IIIA Combustible flyings

    IIIB Non-conductive dust

    IIIC Conductive dust

    Gas Group Representative Gas

    I Methane

    IIA Propane

    IIB Ethylene

    IIC Hydrogen, Acetylene

    Type of protection Standard Concept SymbolCategory

    (CENELEC)EPL

    (IEC)Types of protection of electrical equipment for explosive atmosphere of flammable gases, vapours, mists or dusts

    (HRN/EN/IEC 60079-0)

    Flameproof HRN/EN/IEC 60079-1 dM2, 2G

    M1, 1G, 3G Mb, Gb

    Ma, Ga, Gc

    Pressurized HRN/EN/IEC 60079-2 px, py, pz M2, 2G, 3G

    2D, 3D Mb, Gb, Gc

    Db, Dc

    Powder filling HRN/EN/IEC 60079-5 q M2, 2G Mb, Gb

    Oil-immersion HRN/EN/IEC 60079-6 o M2, 2G Mb, Gb

    Increased safety HRN/EN/IEC 60079-7 eM2, 2G3G (*)

    Mb, GbGc (*)

    Intrinsic safety HRN/EN/IEC 60079-11 i M1, M2, 1G, 2G, 3G

    1D, 2D, 3DMa, Mb, Ga, Gb, Gc

    Da, Db, Dc

    Type of protection ‘n’ HRN/EN/IEC 60079-15

    nA

    3G GcnC

    nR

    Encapsulation HRN/EN/IEC 60079-18 m M1, M2, 1G, 2G, 3G

    1D, 2D, 3DMa, Mb, Ga, Gb, Gc

    Da, Db, Dc

    Protection byenclosures

    HRN/EN/IEC 60079-31 t 1D, 2D, 3D Da, Db, Dc

    Special protection IEC 60079-33 sM1, M2, 1G, 2G, 3G

    1D, 2D, 3DMa, Mb, Ga, Gb, Gc

    Da, Db, Dc

    Type of protection Standard Concept SymbolCategory

    (CEN)EPL

    (IEC)Types of protection of non-electrical equipment for explosive atmosphere of flammable gases, vapours, mists or dusts

    (HRN/EN 13463-1/ IEC 80079-36)

    Flow restricting HRN/EN 13463-2 fr 3G, 3D /

    Flameproof HRN/EN 13463-3 d M2, 2G /

    Constructional safetyHRN/EN 13463-5

    IEC 80079-37c

    M2,1G, 2G, 3G1D, 2D, 3D

    Mb, Ga, Gb, GcDa, Db, Dc

    Control of ignition sourcesHRN/EN 13463-6

    IEC 80079-37b

    M2, 1G, 2G, 3G1D, 2D, 3D

    Mb, Ga, Gb, GcDa, Db, Dc

    Liquid immersionHRN/EN 13463-8

    IEC 80079-37k

    M1, M2, 1G, 2G, 3G1D, 2D, 3D

    Ma, Mb, Ga, Gb, GcDa, Db, Dc

    Pressurized HRN/EN/IEC 60079-2 pM2, 2G, 2D

    3G, 3D /

    (*) Extension of scope in the next edition of standard

    45011 - HAA

    3115/07

    17025 - HAA

    1120/07

    Ex-MARKS

    ATEX Marks

    Ex-s

    ymbo

    l

    Gro

    up

    Cat

    egor

    y

    Dus

    t -

    Flam

    mab

    le -

    Gas

    Dus

    t -

    Flam

    mab

    le -

    Gas

    Prot

    ecti

    on c

    once

    pt

    Dus

    t G

    roup

    Gas

    Gro

    up

    Tem

    pera

    ture

    Cla

    ss

    Max

    . sur

    face

    tem

    pera

    ture

    II 2 G

    II 2 D

    Ex db mb IIB T5

    Ex tb IIIC T90°C

    Gb

    Db

    Marking according to standard EPL (IEC)

    Ex-EQUIPMENT MARKING

    Logo, manufacturer’s name and address

    Conformity symbol

    Type: ABC 825

    Un=230 Vac Pmax= 50W f= 50 Hz Ta=-35°C / +50°C

    Ser. No.: 128-5/09Notified body (ExNB) identification number if involved in production control

    Standard ambient temperature (-20°C/+40°C) unless stated on labe

    ExNB or IECEx CB acronym and certificate number

    Warning markings

    Product identification

    Ratings

    Use cable suitable for Ts >90°C Use screws with yield stress >800N/mm2

    Symbol of explosion protection

    Marking of group, category and

    applied protection concept

    N&N d.o.o. 10000 ZagrebSplitska, HR

    II 2(1)G Ex db eb [iaGa] IIC T5 GbII 2(1)D Ex tb [iaDa] IIIB T95oC Db

    2465

    N

    EXA 15 ATEX1234XIECEx EXA 15.1234X